This document proposes constructing a plant to manufacture 1.5 million meters of PVC coated fabric annually. It will require an investment of 6.58 lakh rupees for land, buildings, machinery, raw materials and working capital. The plant will operate 25 days a month on a single shift. It will market the coated fabric to the growing footwear industry in India and abroad. The financial analysis estimates annual revenues of 57.6 lakh rupees and a net profit of 6.18 lakh rupees, with a break even point of 59%.

1. TO CONSTRUCT
A PVC COATED FABRIC
MANUFACTURING PLANT
Presented By
Rakhi Pal
M.Tech.(Plastic Engineering)

2. CONTENT
 INTRODUCTION
 PLANT CAPACITY PER ANNUM
 MARKET DEMAND AND ASPECTS
 RAW MATERIALS
 MANUFACTURING PROCESS
 PRESUMPTION
 FACTORY BUILDING DETAILS
 PRODUCTION PROCESS CONTROLAND MARKETING
 FINICIALASPECTS
 SUPPLIERS
 APPLICATION

3. INTRODUCTION
 PVC Coated fabric is one of the items of footwear upper material.
 It may come under common footwear upper material group.
 According to industry observers, India’s footwear industry is expected to grow around 18 %
per annum.
 The export of upper material from India was made to as many countries.
 Domestic demand is also increasing day by day. New entrepreneurs vender in to the project
can get very good market.
 These materials are at present being manufactured in places like Delhi, Agra, Bombay,
Madras, and Calcutta etc. But due to the increasing demand of these products all over
the country it can be manufactured anywhere in the country.

4. PLANT CAPACITY PER ANNUM
 It is produce to 1500000 meters of PVC Coated Fabric.

5. MARKET DEMAND AND ASPECTS
 The demand of the PVC Coated Fabric is increasing rapidly as shoe users are growing in the
country every day.
 The manufacturers are very much interested to attach the upper material with insole
portion of the shoes.
 As the name indicates the coated fabric are made with PVC compound and upper material
is increasingly popular due to its cheapness and comfort in uses.

6. RAW MATERIALS
 PVC Compounding
 PVC Resin Paste
 Release Paper Reel
 Packaging Materials
 Fabrics

7. MANUFACTURING PROCESS

8. MANUFACTURING PROCESS
 shows the schematic diagram of PVC coated fabric manufacturing line. The quality of coated
fabric ( physical properties:Tear strength, Vamp flex,Bally flex,Breaking strength, coating
adhesion and Martindale abrasion resistance etc) is dependent on appropriate composition of
the ingredient chemicals. The PVC compound is made up of mixing several constituents. The
proportion of the compounds and the ingredients present in the PVC compound determine the
temperature and time required to coat and cure the sheet.
 Paper Reel Pvc Skin Layer Foam Coat Layer
Adhesive Layer Fabric Layer Finished Goods Product
Paper Reel

9. PRESUMPTION
 The unit will work 25 days a month on a single shift basis of 8 hours duration.
 The scheme is meant to undertake production of Coated fabric only.
 The labour and wages as shown in this project conform to the labour rules of the state
government.
 The interest rate of the term loan is taken as 12% per annum on an average.
 The cost of the machinery and raw materials are given as per prevailing market price at the time
of preparation of the project profile.

10. FACTORY BUILDING DETAILS
 Office
 Testing Lab
 Chemical Store
 Finished Goods Store
 Shop Floor

11. PRODUCTION PROCESS CONTROL
AND MARKETING
 Step:1 MARKETING Team promote products to Customers and
Brokers
 Marketing manager /Sales Managers promote products to Customers
 Product Promotional items:
 Grain Book
Contains availability of patterns
 Product Sample book
Contains product specifications like pattern, quality, colour and thickness
 Price List(according to product quality)

12.  Step: 2 Customer Places an order
 Step: 3 Create an internal order form
 Step: 4 Receiving order form and update order Book
 Step:5 Order Verification
 Step:6 Verified Order Diary to PRODUCTION PLANNING Team
 Step:7 Estimate Production Resources
 Step:8 Generate Daily Production Planning
 Step:9 PRODUCTION LINES
 Step: 10 Special Treatments(Printing, Lacquer, Embossing)
 Step:10 Finished Product Inspection
 Step: 11 Finished Goods Inspection, Labelling and Packing
 Step:12 Finished Products to Finished Goods Stock
 Step:13 Dispatching
 Step:14 Dispatch Items Verification & feedback

13. FINANCIALASPECTS
Description Value(Rs.) Description Value(Rs.)
Land and building
(Rent)
1,00,000 Cost of production
(annum)
51,41,200
Machinery and
equipment
2,50,000 Turn over(per annum) 57,60,000
Working
capital(staff& labour)
1,00,000 Net profit (annual) 6,18,800
Raw materials 2,82,500 Fixed cost 8,91,460
Other expensive 31,000 Break even point 59%
Working capital per
month
4,08,575
Total investment 6,58,575

14. RAW MATERIALS SUPPLIER
 Chemicals (Chemplast, KLG, VIPIN Chemical, TATA Pigment)
 Fabrics (Avira, Shrii Ram, JBD)
 Paper Reel (Favini)

15. APPLICATIONS

16. THANK YOU