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Adichunchanagiri Institute of Technology, Chikkamagaluru
(Affiliated to Visvesvaraya Technological University, Belagavi)
Department of Civil Engineering
A Project Phase 2 Presentation
‘Study On Effect Of Blast Furnace Slag And Waste
Fillers On Performance Of Warm Mix Asphalt’
Presented By,
BATCH-04
1. VARUN CHENNIGAR H L : 4AI19CV081
2. VINAY M BADAGI : 4AI20CV440
3. SUPREETH G C : 4AI20CV438
4. YASHWANTH L : 4AI19CV085
Under the guidance of
Mr. YOGANANDA
Assistant Professor
Department of Civil Engineering
AIT, Chikkamagaluru
Project Coordinators
Mr. ABHILASH D. T
Assistant Professor
Mr. GOUTHAM D. R
Assistant Professor
Contents
2
 Introduction
 Literature Review
 Objectives of the Project Work
 Methodology
 Experimental program
 experimental investigation
 References
Abbreviations
3
 HMA : Hot Mix Asphalt
 WMA : Warm Mix Asphalt
 CMA : Cold Mix Asphalt
 BFS : Blast Furnace Slag
 RHA : Rice Husk Ash
 BA : Bottom Ash
 WGP : Waste Glass Powder
Introduction
4
Fig. 1:Pavement Construction Methodologies
Contd…
5
Waste fillers used are:
Potholes:
Bottom Ash
Waste Glass Powder
Rice Husk Ash
Potholes Pothole Patching
BFS
Literature Review
6
1. J Wielinski et al, (2009) WMA is much like HMA, but it is produced at lower
plant temperatures than conventional HMA. The objectives of these
demonstrations were (a) to demonstrate that WMA with reclaimed asphalt
pavement could be produced and placed at lower temperatures while
yielding mix properties and field compaction similar to those of conventional
HMA and (b) to construct field test sections so that WMA and HMA
performance could be compared side by side.
2. FCG Martinho et al. (2018) This paper focuses on the comparison of the
mechanical performance of three warm-mix asphalt (WMA) blends with
recycled concrete aggregate (RCA) or electric arc furnace slag (EAFS) as
substitutes of part of the aggregate . The evaluation was carried out in a
laboratory by means of testing specimens taken from experimental
pavement sections built in real production, laying and
compaction circumstances
3. C Hettiarachchi et al. (2018) Use of reclaimed asphalt pavement (RAP)
materials in warm mix asphalt (WMA) mixtures is getting popular around the
world due to economic and environmental benefits.
Contd…
7
4. Jony, Al-Rubaie, & Jahad et al. (2011) , Considering the glass powder (GP)
as filler, several researchers found that the use of recycled GP does not
worsen mechanical and performance properties of asphalt mixtures. For
instance, it is indicated that replacement of limestone filler by GP resulted
in lower flow rate and higher stability
5. Ayman Ali et al, (2013) A study was conducted to evaluate the effect of
temperature reduction, foaming water content, and aggregate moisture
content on the performance of foamed WMA.Two asphalt binders (PG 70-
22 and PG 64-28), two aggregate types (limestone and crushed gravel), and
two nominal maximum aggregate sizes (12.5 mm and 19.0 mm) were used
in this study.The asphalt pavement analyzer test was utilized to evaluate the
rutting resistance, and the indirect tensile strength and the Modified
Lottman (AASHTO T 283) tests were utilized to evaluate the moisture
sensitivity of the asphalt mixtures.
6. Choudry J et al. (2021) uses glass powder and glass-hydrated lime as
alternative fillers in place of stone dust. It Resulted in reduction of cost of
the pavement to 33-35% and 21% more economical and exhibited better
laboratory performance. The use of this mix can also conserve 280 tons and
28 tons of conventional aggregate and binder.
Objectives of the Project Work
8
 To conduct various preliminary laboratory tests on all
materials as per standard specifications.
 To design and develop a Conventional Warm Mix Asphalt
(WMA) and the Warm Mix Asphalt with Blast Furnace Slag
replaced aggregates and waste materials replaced fillers as
per standard design method in the laboratory and to
conduct standard performance evaluation tests on the
developed mixes.
 To compare the performance of both mixes and to
recommend the suitable Warm Mix Asphalt mixture with
Blast Furnace slag and fillers for the patching of pothole.
Methodology
9
 The first and the foremost thing of the project is that
procurement of material such as aggregate, Binder, Blast
furnace Slag and waste materials as fillers.
 Preliminary laboratory test will be conducted as per
relevant code specifications.
 Next, development of warm mix asphalt mixture will be
conducted for the pothole gradation based on IRC: 116-
2014.
 The comparison between conventional WMA and WMA
with Blast Furnace slag and waste materials will be made
based on performance evaluation.
 At last, conclusions will be made for pothole patching with
optimum strength based on detailed resist analysis.
Contd…
10
LITERATURE REVEW
PROCUREMENT OF
MATERIALS
AGGRIGA
TE
WASTE
MATERIAL
S AS
FILLERS
PRELIMINARY LABORATORY
TEST
BFS
BINDE
R
DEVELOPMENT OF WMA
MIXTURE
ANALYSIS OF RESULT
PERFORMANCE EVALUATION
TEST
COMBINE
D
SPECIME
N
CONDUCTION AND
RECOMMENDATION OF
WMA MIX FOR POTHOLES
COMPARSION OF
PERFORMANCE OF BOTH
THE MIXES
WMA WITH BFS
AND WASTE
MATERIALS
CONVENTIONAL
WMA
Experimental Program:
Table 1: Test on Aggregate used in Pavement Construction
11
Sl.
No.
Name of Test IS Code
1 Aggregate Impact test IS:2386-Part 4
2 Aggregate Abrasion test IS:2386-Part 4
3 Aggregate Crushing test IS:2386-Part 4
4 Shape test IS:2386-Part 1
5 Specific Gravity test IS:2386-Part 3
These test are also conducted on Blast Furnace Slag.
Sl.
no
Name of Test IS Code
1 Penetration test IS:1208-1978
2 Softening Point test IS:1208-1978
3 Ductility test IS:1208-1978
4 Viscosity test IS:1208-1978
5 Specific Gravity test IS:1208-1978
12
Test on Bitumen with there VG-30:
Table 2: Test on Bitumen VG-30
Test on Bitumen Mix Design:
Sl. No. Name of Test
1 Marshall Stability test
Table 3: Test on HWM
13
Experimental Investigation
• Material testing
Coarse Aggregates
Sl no Test Value Standard value
1 Specific Gravity 2.77 2.5-3
2 Aggregate Crushing test 25.1% 30%
3 Aggregate Impact test 18.2% 30%
4 Aggregate Abrasion test 24.16% 30%
14
Sieve Analysis:
0
10
20
30
40
50
60
70
80
1 10 100
%
finer
sieve size
sieve analysis curve
15
Experimental Investigation
• Material testing
Blast Furnace slag
Sl no Test Value Standard value
1 Specific Gravity 2.08 2.5-3
2 Aggregate Crushing test 37.54% 30%
3 Aggregate Impact test 35.21% 30%
4 Aggregate Abrasion test 26.45% 30%
5 Shape test
• Elongation
• Flakiness
36.15%
10.05%
25%
16
Sieve Analysis:
0
10
20
30
40
50
60
70
1 10 100
%
finer
Sive size
sieve analysis curve
17
Fillers
Specific Gravity
Sl no Fillers Value
1 Bottom Ash 2.58
2 Rice husk Ash 2.48
3 Waste Glass Powder 2.15
18
Bitumen (VG-30)
Sl No Test Value Standard Value
1 Specific Gravity test 0.98 0.98-1.02
2 Penetration test 66.44 mm 52-75mm
3 Flash & Fire Point 220c &
275c
220-300c
4 Ductility test 55 cm 45-60 cm
5 Softening Point test 49 c 35-75c
19
Work to be Done
• Casting of Specimens
• Air Curing
• Test on Specimen- Marshal Stability test
20
Details of Specimen
Sl No Coarse Aggregate (%) Blast Furnace Slag (%) No of Specimen
1 100 0 15
2 75 25 15
3 50 50 15
4 25 75 15
5 0 100 15
Proportions aggregate to be used:
Sl no Stone dust (%) Rice husk
ash(%)
Waste glass
powder(%)
Bottom
Ash(%)
1 0 33.33 33.33 33.33
2 25 25 25 25
3 50 16.67 16.67 16.67
4 75 8.33 8.33 8.33
5 100 0 0 0
21
No of specimen to be casted
Sl No Aggrega
te in %
Blast
Furnace
slag in
%
Bitumen in % Total
5 5.5 6 6.5 7
1 100 0 3 3 3 3 3 15
2 75 25 3 3 3 3 3 15
3 50 50 3 3 3 3 3 15
4 25 75 3 3 3 3 3 15
5 0 100 3 3 3 3 3 15
22
Comparative Study:
Based on Marshal Stability Test, Stability Values will be compared and
Optimum Strength Percentage mix would be recommended.
References
23
(1) Viktors Haritonovs 2 and Martins Zaumanis 3.; Moreno, F.Warm mix asphalt: An overview. J.
Clean. Prod. 2012, 24, 76–84.
(2) Umair Hasana,c*, Andrew Whytea, Hamad Al Jassmib,c. State of the art review on mix design
and mechanical properties of warm mix asphalt. Road Mater.
Pavement Des. 2018, 20, 1501–1524.
(3 Dharsan GM1, Gokul S2 and M.Praba3 Performance evaluation of warm mix asphalt containing
reclaimed asphalt mixtures. Int. J.
Pavement Eng. 2016, 18, 981–989.
(4) Hayder Kamil Shanbara 2 and Tariq Al-Mansoori 3 S.A. Laboratory evaluation of rutting and
moisture damage resistance of glass fiber modified warm mix
asphalt incorporating high rap proportion. Constr. Build. Mater. 2017, 134, 626–640.
(5) Marco Pasetto1 and Nicola Baldo2. Long-Term Field Performance of Warm Mix Asphalt
Technologies; The National Academies Press: Washington, DC, USA, 2017
Contd…
24
(6) J Wielinski et al, (2009)– “fatigue and self-healing characterizes of asphalt composites containing
rock asphalts”. ELSEVIER
(7) C Hettiarachchi et al. (2018), A. Cancer incidence among male Norwegian asphalt workers. Am. J.
Ind. Med. 2003, 43, 88–95.
(8) Miss. Gauri et al (2017).. Comparative life cycle assessment of asphalt pavements using
reclaimed asphalt, warm mix technology and cold in-place recycling. Resour. Conserv. Recycl. 2015,
104, 224–238.
(9) Erkut Yalcin et al (2018). Performance evaluation of warm mix asphalt containing reclaimed
asphalt mixtures. Int. J.
Pavement Eng. 2016, 18, 981–989.
25

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Study on WMA using BFS

  • 1. Adichunchanagiri Institute of Technology, Chikkamagaluru (Affiliated to Visvesvaraya Technological University, Belagavi) Department of Civil Engineering A Project Phase 2 Presentation ‘Study On Effect Of Blast Furnace Slag And Waste Fillers On Performance Of Warm Mix Asphalt’ Presented By, BATCH-04 1. VARUN CHENNIGAR H L : 4AI19CV081 2. VINAY M BADAGI : 4AI20CV440 3. SUPREETH G C : 4AI20CV438 4. YASHWANTH L : 4AI19CV085 Under the guidance of Mr. YOGANANDA Assistant Professor Department of Civil Engineering AIT, Chikkamagaluru Project Coordinators Mr. ABHILASH D. T Assistant Professor Mr. GOUTHAM D. R Assistant Professor
  • 2. Contents 2  Introduction  Literature Review  Objectives of the Project Work  Methodology  Experimental program  experimental investigation  References
  • 3. Abbreviations 3  HMA : Hot Mix Asphalt  WMA : Warm Mix Asphalt  CMA : Cold Mix Asphalt  BFS : Blast Furnace Slag  RHA : Rice Husk Ash  BA : Bottom Ash  WGP : Waste Glass Powder
  • 5. Contd… 5 Waste fillers used are: Potholes: Bottom Ash Waste Glass Powder Rice Husk Ash Potholes Pothole Patching BFS
  • 6. Literature Review 6 1. J Wielinski et al, (2009) WMA is much like HMA, but it is produced at lower plant temperatures than conventional HMA. The objectives of these demonstrations were (a) to demonstrate that WMA with reclaimed asphalt pavement could be produced and placed at lower temperatures while yielding mix properties and field compaction similar to those of conventional HMA and (b) to construct field test sections so that WMA and HMA performance could be compared side by side. 2. FCG Martinho et al. (2018) This paper focuses on the comparison of the mechanical performance of three warm-mix asphalt (WMA) blends with recycled concrete aggregate (RCA) or electric arc furnace slag (EAFS) as substitutes of part of the aggregate . The evaluation was carried out in a laboratory by means of testing specimens taken from experimental pavement sections built in real production, laying and compaction circumstances 3. C Hettiarachchi et al. (2018) Use of reclaimed asphalt pavement (RAP) materials in warm mix asphalt (WMA) mixtures is getting popular around the world due to economic and environmental benefits.
  • 7. Contd… 7 4. Jony, Al-Rubaie, & Jahad et al. (2011) , Considering the glass powder (GP) as filler, several researchers found that the use of recycled GP does not worsen mechanical and performance properties of asphalt mixtures. For instance, it is indicated that replacement of limestone filler by GP resulted in lower flow rate and higher stability 5. Ayman Ali et al, (2013) A study was conducted to evaluate the effect of temperature reduction, foaming water content, and aggregate moisture content on the performance of foamed WMA.Two asphalt binders (PG 70- 22 and PG 64-28), two aggregate types (limestone and crushed gravel), and two nominal maximum aggregate sizes (12.5 mm and 19.0 mm) were used in this study.The asphalt pavement analyzer test was utilized to evaluate the rutting resistance, and the indirect tensile strength and the Modified Lottman (AASHTO T 283) tests were utilized to evaluate the moisture sensitivity of the asphalt mixtures. 6. Choudry J et al. (2021) uses glass powder and glass-hydrated lime as alternative fillers in place of stone dust. It Resulted in reduction of cost of the pavement to 33-35% and 21% more economical and exhibited better laboratory performance. The use of this mix can also conserve 280 tons and 28 tons of conventional aggregate and binder.
  • 8. Objectives of the Project Work 8  To conduct various preliminary laboratory tests on all materials as per standard specifications.  To design and develop a Conventional Warm Mix Asphalt (WMA) and the Warm Mix Asphalt with Blast Furnace Slag replaced aggregates and waste materials replaced fillers as per standard design method in the laboratory and to conduct standard performance evaluation tests on the developed mixes.  To compare the performance of both mixes and to recommend the suitable Warm Mix Asphalt mixture with Blast Furnace slag and fillers for the patching of pothole.
  • 9. Methodology 9  The first and the foremost thing of the project is that procurement of material such as aggregate, Binder, Blast furnace Slag and waste materials as fillers.  Preliminary laboratory test will be conducted as per relevant code specifications.  Next, development of warm mix asphalt mixture will be conducted for the pothole gradation based on IRC: 116- 2014.  The comparison between conventional WMA and WMA with Blast Furnace slag and waste materials will be made based on performance evaluation.  At last, conclusions will be made for pothole patching with optimum strength based on detailed resist analysis.
  • 10. Contd… 10 LITERATURE REVEW PROCUREMENT OF MATERIALS AGGRIGA TE WASTE MATERIAL S AS FILLERS PRELIMINARY LABORATORY TEST BFS BINDE R DEVELOPMENT OF WMA MIXTURE ANALYSIS OF RESULT PERFORMANCE EVALUATION TEST COMBINE D SPECIME N CONDUCTION AND RECOMMENDATION OF WMA MIX FOR POTHOLES COMPARSION OF PERFORMANCE OF BOTH THE MIXES WMA WITH BFS AND WASTE MATERIALS CONVENTIONAL WMA
  • 11. Experimental Program: Table 1: Test on Aggregate used in Pavement Construction 11 Sl. No. Name of Test IS Code 1 Aggregate Impact test IS:2386-Part 4 2 Aggregate Abrasion test IS:2386-Part 4 3 Aggregate Crushing test IS:2386-Part 4 4 Shape test IS:2386-Part 1 5 Specific Gravity test IS:2386-Part 3 These test are also conducted on Blast Furnace Slag.
  • 12. Sl. no Name of Test IS Code 1 Penetration test IS:1208-1978 2 Softening Point test IS:1208-1978 3 Ductility test IS:1208-1978 4 Viscosity test IS:1208-1978 5 Specific Gravity test IS:1208-1978 12 Test on Bitumen with there VG-30: Table 2: Test on Bitumen VG-30 Test on Bitumen Mix Design: Sl. No. Name of Test 1 Marshall Stability test Table 3: Test on HWM
  • 13. 13 Experimental Investigation • Material testing Coarse Aggregates Sl no Test Value Standard value 1 Specific Gravity 2.77 2.5-3 2 Aggregate Crushing test 25.1% 30% 3 Aggregate Impact test 18.2% 30% 4 Aggregate Abrasion test 24.16% 30%
  • 14. 14 Sieve Analysis: 0 10 20 30 40 50 60 70 80 1 10 100 % finer sieve size sieve analysis curve
  • 15. 15 Experimental Investigation • Material testing Blast Furnace slag Sl no Test Value Standard value 1 Specific Gravity 2.08 2.5-3 2 Aggregate Crushing test 37.54% 30% 3 Aggregate Impact test 35.21% 30% 4 Aggregate Abrasion test 26.45% 30% 5 Shape test • Elongation • Flakiness 36.15% 10.05% 25%
  • 16. 16 Sieve Analysis: 0 10 20 30 40 50 60 70 1 10 100 % finer Sive size sieve analysis curve
  • 17. 17 Fillers Specific Gravity Sl no Fillers Value 1 Bottom Ash 2.58 2 Rice husk Ash 2.48 3 Waste Glass Powder 2.15
  • 18. 18 Bitumen (VG-30) Sl No Test Value Standard Value 1 Specific Gravity test 0.98 0.98-1.02 2 Penetration test 66.44 mm 52-75mm 3 Flash & Fire Point 220c & 275c 220-300c 4 Ductility test 55 cm 45-60 cm 5 Softening Point test 49 c 35-75c
  • 19. 19 Work to be Done • Casting of Specimens • Air Curing • Test on Specimen- Marshal Stability test
  • 20. 20 Details of Specimen Sl No Coarse Aggregate (%) Blast Furnace Slag (%) No of Specimen 1 100 0 15 2 75 25 15 3 50 50 15 4 25 75 15 5 0 100 15 Proportions aggregate to be used: Sl no Stone dust (%) Rice husk ash(%) Waste glass powder(%) Bottom Ash(%) 1 0 33.33 33.33 33.33 2 25 25 25 25 3 50 16.67 16.67 16.67 4 75 8.33 8.33 8.33 5 100 0 0 0
  • 21. 21 No of specimen to be casted Sl No Aggrega te in % Blast Furnace slag in % Bitumen in % Total 5 5.5 6 6.5 7 1 100 0 3 3 3 3 3 15 2 75 25 3 3 3 3 3 15 3 50 50 3 3 3 3 3 15 4 25 75 3 3 3 3 3 15 5 0 100 3 3 3 3 3 15
  • 22. 22 Comparative Study: Based on Marshal Stability Test, Stability Values will be compared and Optimum Strength Percentage mix would be recommended.
  • 23. References 23 (1) Viktors Haritonovs 2 and Martins Zaumanis 3.; Moreno, F.Warm mix asphalt: An overview. J. Clean. Prod. 2012, 24, 76–84. (2) Umair Hasana,c*, Andrew Whytea, Hamad Al Jassmib,c. State of the art review on mix design and mechanical properties of warm mix asphalt. Road Mater. Pavement Des. 2018, 20, 1501–1524. (3 Dharsan GM1, Gokul S2 and M.Praba3 Performance evaluation of warm mix asphalt containing reclaimed asphalt mixtures. Int. J. Pavement Eng. 2016, 18, 981–989. (4) Hayder Kamil Shanbara 2 and Tariq Al-Mansoori 3 S.A. Laboratory evaluation of rutting and moisture damage resistance of glass fiber modified warm mix asphalt incorporating high rap proportion. Constr. Build. Mater. 2017, 134, 626–640. (5) Marco Pasetto1 and Nicola Baldo2. Long-Term Field Performance of Warm Mix Asphalt Technologies; The National Academies Press: Washington, DC, USA, 2017
  • 24. Contd… 24 (6) J Wielinski et al, (2009)– “fatigue and self-healing characterizes of asphalt composites containing rock asphalts”. ELSEVIER (7) C Hettiarachchi et al. (2018), A. Cancer incidence among male Norwegian asphalt workers. Am. J. Ind. Med. 2003, 43, 88–95. (8) Miss. Gauri et al (2017).. Comparative life cycle assessment of asphalt pavements using reclaimed asphalt, warm mix technology and cold in-place recycling. Resour. Conserv. Recycl. 2015, 104, 224–238. (9) Erkut Yalcin et al (2018). Performance evaluation of warm mix asphalt containing reclaimed asphalt mixtures. Int. J. Pavement Eng. 2016, 18, 981–989.
  • 25. 25