Pushing the Envelope – Driving
 Innovation in a Mature Market
                Dr. John Irven,
         Director of Technology,
      Packaged Gases, Air Products
          Visiting Professor ,
    Queen Mary, University of London
     February 20-21, 2007 / St. Pete’s Beach, FL
Number # 1 in
                                                                                    Electronics
                                                                                    Helium
                                                                                    Hydrogen




A ~$9bn industrial gases &
special chemicals company

Diversified markets & geographies
in 30 countries, 50% outside USA
         First International Stage-Gate Leadership Summit                       Slide 2
            February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                      © 2005
Air Products - some examples of
  our businesses




                                   Helium MRI scanning
                                                                                  Cryogenic liquid, space
Cryogenic Air Separation




                         Electronics, analytical
  Cylinder packaged gases                                                           Hydrogen fuelling
              First International Stage-Gate Leadership Summit                        Slide 3
              February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                            © 2005
Air Products Global business
   PG ~$1.0bn within a $30bn Industrial Gases market




                                                                  Regional & Technology Centres

                                                                   Countries where we operate or partner
Cylinders and packages to users in many industries
             First International Stage-Gate Leadership Summit                    Slide 4
             February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                       © 2005
Gases Supply chain Old model                                            New agent model
                                                                                                                  Customer
     On-site           Bulk                      Cylinder                  Direct               Retail
     Production        Gases                     Fill                      Distribution         Distribution


                                                                                                                    Best
      1.5x %              x%                         x%                      2x %                   >4x %      Performer
                                                                                                                   OROI

       100,000s customers, transaction intensive commodity business

 Old Business model - Strategy                                      New Business Model - Strategy

 •     No real opportunity for change                               •    If we don’t change we die
 •     Supply chain dominated                                       •    Refocus on high value ‘retail end’
 •     Operations & distribution focused                            •    Use new agent distribution model
 •     Target cost reduction in filling &                           •    Cost reduce, but drive profit growth
       distribution                                                      by differentiated offerings
 •     Low profit expectations                                      •    High profit expectations

                                      ‘Lead don’t follow’
                  First International Stage-Gate Leadership Summit                        Slide 5
                  February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                                © 2005
BUT - Size of innovation challenge in mature,
   commodity, conservative industry
   no new products in decades !

        1900                                                                                  2000



KEY FEATURES :                                                                KEY FEATURES :
•Cylinder                                                                     •Cylinder
•Cylinder Valve & Cap                                                         •Cylinder Valve & Cap
•Compressed Gas                                                               •Compressed Gas

The only change had been the colour of the paint…...
          First International Stage-Gate Leadership Summit                     Slide 6
          February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                     © 2005
Changing the paradigm
BIP® - a purifier inside the cylinder

BIP in Cylinder
HIGH VALUE                                           BUT
                                                     – DESPITE great response from Customers
                                                     – ‘NIH’ attitude was preventing take–up

                                                     WHY?
                                                     – we had an un-integrated innovation approach
                                Analyser
                                                     NEW APPROACH
             Improved                                – developed & applied
             Purity
             Quality                                 RESULT – our first success
             Reliability
            External ‘hassle’
             Reduced                                 – UK Queen’s Award for Innovation
            Purifier                                 – BIP commercialised in > 20 countries,
Cylinder    HIGH VALUE                                 becoming global analytical standard
LOW VALUE
                  First International Stage-Gate Leadership Summit                    Slide 7
                  February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                            © 2005
Effect of globalisation on BIP
Europe
UK, Ireland
France, Germany
Belgium, Netherlands
Luxembourg, Spain
Portugal, Italy
Switzerland
Scandinavia
Americas
USA (Airgas)
Canada, Mexico
Puerto Rico, Brazil
Asia
Singapore, Malaysia
India
Africa/M.East
S.Africa                                                                  Regional & Technology Centres
Dubai
                                                                          Countries where we operate or partner

                 First International Stage-Gate Leadership Summit                    Slide 8
                 February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                           © 2005
So what were the key strategic initiatives ?


1. Embed technology in business & strategy, linked to
   defined market segmentation
2. Demand differentiated offerings, ‘lead not follow’
3. An integrated process and cross functional approach
4. Drive VOC at all stages of development
5. Manage the Gate 4 and launch aggressively
6. Use tools & metrics to support the culture change

Best practices have fed into our corporate wide “Innovate” process

        First International Stage-Gate Leadership Summit                    Slide 9
        February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                  © 2005
Strategic initiative # 1
Embed technology in business strategy


• Integrate technology
  into the business
  programs and strategy
• Link to market
  segmentation &
  selection
• To ‘Lead not follow’
  the market


       First International Stage-Gate Leadership Summit                    Slide 10
       February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                 © 2005
Strategic initiative # 2
    Demand differentiated offerings

                                  Customer                                                IntegraPerfect
                                                                                           Party medical
                                                                                         Integra welding
                                                                   Int                    Helium balloons
                                                                         eg
                                                                           rat
                                                                                 ion

        50 ℓ
       200 bar‘Conventional wisdom’
                    - value 2 + 2 = 4
                                                     New opportunity
                                                    - value 2 + 2 = 5 !
                 Reduced size/weight

Incorporate functionality & safety to capture value, and
meet ‘VOC’ needs for light, easy to use packages
               First International Stage-Gate Leadership Summit                        Slide 11
               February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                             © 2005
Strategic initiative # 3
    An integrated process & cross functional approach

•    Cross-functional and cross-regional
     participation in strategy, planning and
     prioritisation in a steering team
       – Technology/ R&D
       – Marketing
       – Operations, Engineering, Supply chain
•    Use staged development pipeline, with
     gatekeepers from key functions                  R&D Group + Dev Group + Commercial Group

•    Rank & select ideas by financial impact &                                          Introduction
     risk analysis                             Ideas             Development

•    All aimed at avoiding the ‘NIH’                         issue
                                                                                    0        Gates   4

              First International Stage-Gate Leadership Summit                    Slide 12
              February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                        © 2005
Strategic initiative # 4
      Drive VOC at all stages

   • Stage-Gated process with VOC at all stages
   • Understand customer and market need, recognising
     ‘unmet’ or unstated needs with a truly innovative offering




                                                                                                                         Commercialisation
                                                                                                           Development
                                                                                             Prototype
                                                                               Feasibility
                                                             Concept
         Ideas
                                             $
‘Voice of customer’                                                   Gates
                                  ’
 VOC at all stages
                            i
                                s
                              ce ch        ps 0 ps 1               l s 2              3 lots 4 tion
                                         a                       ia                    pi                c
                       c ho ear        m           o u       t r                     l             is fa
                    to res eam                  gr                                 ia            at s
               c es et            t r      cu
                                              s           EM                  d
                                                                                tr
                                                                                            e r s vey
             oi ar k           es       Fo           e r/O                iel              m sur
           ‘V m            lu                     m                     F              st o
             &         Va                    ust o                                  Cu
                                           C
                First International Stage-Gate Leadership Summit                  Slide 13
                    February 20-21, 2007 / St. Pete’s Beach, FL        © 2007 Air Products
                                                                                                         © 2005
Strategic initiative # 5
Manage the Gate 4 & launch aggressively

                                             Gate 4
                                                                                       Launch &
Development
                                                                                       commercialisation

• Gate 4 determines move into commercialisation                                                Business
                                                                                               Plan
• Tied to mandatory Business & Launch plans
• Targets baked into our
   – Plan & commitment process, regional marketing & sales budgets
   – individual and team appraisals for accountability
   – “Innovate” make-good tracking
• Driven and supported by senior business executive & team
• Linked to market-communications & branding strategies

        First International Stage-Gate Leadership Summit                    Slide 14
        February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                  © 2005
Strategic initiative # 5
  Manage the Gate 4 – understand/optimise the process

• Heading to the Gate 4 decision, & post Gate 4 ‘Launch’
• An Environment of :
       • Intense Communication & change
       • Commitment !
       • Hand-Over and Changing RACI
• ‘How to’
   – optimise effective transfer to the market
   – industrialise the product
• So that the offering becomes part of our ‘standard’ portfolio
  in a sustainable way as soon as possible
          First International Stage-Gate Leadership Summit                    Slide 15
          February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                    © 2005
Strategic initiative # 5
  Manage the Gate 4 – understand/optimise the process

• CI role mapping


                                                                               Commercial
  R&D Group                          Dev Group                                   Group


   Ideas                              Development                               Introduction
                                                                                                 Standard
       Gates      0                                                      4                        activity
                  Development proven with
                         field trials
                   Concept/ Feasibility/ Prototype/ Development Launch/commercialisation
           First International Stage-Gate Leadership Summit                       Slide 16
           February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                        © 2005
Strategic initiative # 5
  Manage the Gate 4 – understand/optimise the process

• CI role mapping
• Transition from ‘end development’ to ‘routine’
                       development      routine

                                                                                Commercial
  R&D Group                           Dev Group                                   Group


    Ideas                              Development                               Introduction
                                                                                                  Standard
        Gates      0                                                      4                        activity
                   Development proven with
                          field trials
                    Concept/ Feasibility/ Prototype/ Development Launch/commercialisation
                                                                                                  Launch plan
            First International Stage-Gate Leadership Summit                       Slide 17
            February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                         © 2005
Strategic initiative # 5
  Manage the Gate 4 – understand/optimise the process

• CI role mapping
• Transition from ‘end development’ to ‘routine’
                       development      routine

                                                                                Commercial
  R&D Group                           Dev Group                                   Group




                                                                                Transition
                                                                                Transition
    Ideas                              Development                                     Introduction
                                                                                                            Standard
        Gates      0                                                      4                                  activity
                   Development proven with
                          field trials
                    Concept/ Feasibility/ Prototype/ Development Launch/commercialisation
                                                                                                            Launch plan
            First International Stage-Gate Leadership Summit                                 Slide 18
            February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                                   © 2005
Strategic initiative # 5
    Manage the Gate 4 – understand/optimise the process

•   Marketing & Sales
     – The (Central) Launch Manager Role
     – Linking Strategic & Tactical marketing to Sales
•   Engineering & Operations
     – Use ‘Pilot Field trials’ pre-Gate 4
     – Management Of Change (MOC) Best Practice
•   Procurement & Supply Chain
     – Supplier/partner engagement – ‘open innovation’
•   Knowledge management
     – Training & skills development
     – Build Manuals, Procedures & documentation

            First International Stage-Gate Leadership Summit                    Slide 19
            February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                      © 2005
Strategic initiative # 6
  Tools & metrics – Air Products & PG
• ‘Make-good’ predicted v actual                                                                 Air Products Corporate Portfolio


• Number of new offerings                                                                      120                          35


  through Gate 4 over time                                                                     100
                                                                                                                            30




                                                                 Impact benefit (normalised)
• Predicted impact of offerings in                                                             80
                                                                                                                            25




                                                                                                                                 Number gate 4 pa
  pipeline                                                                                                                  20                      Predicted
                                                                                               60                                                   Actual

• # ideas in each stage                                                                                                     15                      Gate 4s p.a.

                                                                                               40
• Times in each stages                                                                                                      10

                                                                                               20
   – Development cycle time                                                                                                 5


   – Product life cycles                                                                        0                           0


                                                                                                   99
                                                                                                   00

                                                                                                   01

                                                                                                   02
                                                                                                   03

                                                                                                   04
                                                                                                   05
• Customer loyalty                                                                              19
                                                                                                20

                                                                                                20

                                                                                                20
                                                                                                20
                                                                                                20
                                                                                                20
                                                                                                            Year


          First International Stage-Gate Leadership Summit                                                 Slide 20
          February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                                                   © 2005
Strategic initiative # 6
Tools & metrics – AP corporate metrics
                                                            Forecast Impact of Completed Gate 4 Projects (2000-2005)

                 20.0
                            Cumulative Impact of projects                     Predicted impact in pipeline
                                                                                                                                    04
                 15.0                                                                                                           03
                                                                                                                                05

                 10.0
  Impact (MM$)




                                                                                                              02

                                                                                                  01
                  5.0




                  0.0
                        0                                    20          40        60        80             100         120          140        160



                                                            0        5        10        15             20          25          30          35
                 -5.0
                                                                                    Number of Projects
                                                                                      Project Number

                            First International Stage-Gate Leadership Summit                                                  Slide 21
                            February 20-21, 2007 / St. Pete’s Beach, FL                      © 2007 Air Products
                                                                                                                                      © 2005
Strategic initiative # 6
Tools & metrics – Packaged Gases ‘make good’

                                       New Revenue
                                                                                              Growth in Market, AP PG Sales &
                      160                                                                         Differentiated Offerings
                                                         SRLD

                      140                                Experis
                                                                                           30.0%
                      120                                Home Medical

                                                                                           25.0%                                              Market growth
   Normalised basis




                                                         Medical
                      100                                                                                                                     %
                                                         Licensing
                                                                                           20.0%
                       80                                Oxy DA
                                                                                                                                              AP PG Sales




                                                                                 Percent
                                                                                           15.0%                                              Growth %
                       60                                Acetylene (DMF)
                                                         Carbon Black

                       40
                                                         Linx Gases/Inframix
                                                                                           10.0%
                                                                                                                                              Differentiated
                                                         Party Perfect
                                                                                                                                              offerings CAGR
                       20                                                                   5.0%
                                                         Heligas / Ballonium                                                                  %
                        0                                BIP
                                                                                            0.0%
                                                 C
                             01

                                   03

                                         05




                                                                                                        03

                                                                                                               04
                                                                                                 02




                                                                                                                      05

                                                                                                                             06

                                                                                                                                    07
                                               P&




                                                         Maxx
                            FY

                                  FY

                                        FY




                                                                                                      20

                                                                                                             20
                                                                                               20




                                                                                                                    20

                                                                                                                           20

                                                                                                                                  20
                                                                                           -5.0%
                                             07
                                         FY




                                                         Integra Welding
                                                                                                                    Year
                                        Year



 Differentiated offerings grow > 25% pa CAGR even in flat mature markets
                                  First International Stage-Gate Leadership Summit                                         Slide 22
                                  February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                                                                     © 2005
Strategic initiative # 6
   Tools & metrics – Packaged Gases
                                                                   Customer loyalty measure
                                                             100%
• Support culture change, with                                   90%
  metrics showing progress
                                                                 80%

                                                                 70%
• Demonstrate price premiums                                     60%
  over standard offerings at
  much higher profit/OROI                                        50%                                                  At Risk
                                                                                                                      Indifferent
                                                                 40%                                                  Favourable
                                                                                                                      secure

                                                                 30%
• Measure and demonstrate the                                                                                      Category
  benefit in customer loyalty                                    20%
                                                                                                                   of risk
  surveys (part of VOC)                                          10%

                                                                 0%
                                                                       GI Non Premium
                                                                        Commodity       Maxx       Heligas   BIP
                                                            38




          First International Stage-Gate Leadership Summit                              Slide 23
          February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                               © 2005
Key learnings
 Business & Technology together

     Strategic initiatives

1.   Embed technology in business & strategy, linked to
     defined market segmentation
2.   Demand differentiated offerings, ‘lead not follow’
3.   An integrated process and cross functional approach
4.   Drive VOC at all stages of development
5.   Manage the Gate 4 and launch aggressively
6.   Use tools & metrics to support the culture change


         First International Stage-Gate Leadership Summit                    Slide 24
         February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                   © 2005
The future-what’s next ?

•   Idea collection from wider sources
•   Better assessment/prioritisation tools                                                           MacMillan matrix
     – Different ‘incremental’ v ‘step out’                                                                Scoping          Stepping
                                                                                                                             Stones
                                                                                                           Options
     – DDP, ‘MacMillan’ & risk analysis




                                                                     Technical Uncertainty
•   Improved idea selection
                                                                                                            Platform        Scouting
     – related to strategic marketing and                                                                  Launches         Options

       segment analysis
•   Forward-looking metrics                                                                  Incremental
                                                                                             Expansions
•   Reduce cycle time through
     – Improved project management
     – CI & lean techniques                                                                                  Market Uncertainty




            First International Stage-Gate Leadership Summit                                         Slide 25
            February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                                              © 2005
2006

Winners of Dow-Corning Chemical Industry Innovation award,
Queens Award for Innovation




                            Silver award
                           UK Chartered
                       Institute of Marketing


                                                                                                Party
                                                                                                Perfect   Linx
                                                                                                          Gases
                                                                       OxyWalker
                                                                “Maxx”
                                                             Welding Gases
                                                  Integra
                                            Heligas
               BIP Medical
                                                                                                          © 2007
            First International Stage-Gate Leadership Summit                        Slide 26
            February 20-21, 2007 / St. Pete’s Beach, FL            Best gas
                                                          © 2007 Air Products   supplier award
Externally recognised
 7                                                                                         © 2005
Key take aways
Believe in your product and approach - if you
don’t the market won’t !
Recognise and nurture innovation – it’s quite
hard to do !
Thank you
      February 20-21, 2007 / St. Pete’s Beach, FL
Bibliography
‘Stage-Gate systems: a new tool for managing new products’ Robert G Cooper, Business
    Horizons, May-June 1990 pp 44-56

‘Voices into choices’ C.Brodie, G.Burchill, Center for Quality management, Cambridge
    Mass, Joiner Associates 1997

‘The entrepreneurial mindset’ R.G.McGrath, I MacMillan,
Harvard Business School Press Publishing Corp, 2000

‘Open Innovation’ H. Chesbrough , Business & Economics 2003

‘The Lean design solution’ B.Hulthwaite, The Lean design solution, 2004

‘Lean, rapid & profitable:new product development’ Robert G Cooper, Cambridge Mass,
    Perseus Books 2005

‘Market busters’ R.G.McGrath, I MacMillan,
Harvard Business School Press Publishing Corp, 2005
           First International Stage-Gate Leadership Summit                    Slide 28
           February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                     © 2005
Biographical sketch

 Professor John Irven MA, PhD, CSci, CChem, FRSC
 John Irven is Director of Technology for Air Products, Packaged Gases Group, where he is
 responsible for the global R&D and innovation of new products, processes and applications in
 industrial gases technology. A particular area of focus is on gases for welding and fabrication
 processes, as well as applications across Electronics, Specialty and Helium gases businesses.
 Before joining Air Products, John read Natural Sciences at St. John’s College Cambridge,
 worked for the Plessey Company on Electronic materials and semiconductor processing, and
 Standard Telecommunication Laboratories on optical fibre technology, in which his PhD is
 based.
 He is a chartered scientist, chartered chemist, and Fellow of the Royal Society of Chemistry,
 and is visiting Professor in Chemistry at Queen Mary University of London. He chairs the
 TWI (Welding Institute) Cambridge Research Board activities on welding and fabrication,
 and is member of EPSRC, and RSC solid state committees.
 New products developed by John’s team have received a number of external recognitions,
 including a UK Queen’s Award for Enterprise, Innovation 2004, the inaugural ECN Dow
 Corning Chemical Industry new product innovation award 2004, and endorsements from the
 UK Chartered Institute of Marketing and TUV Germany.
 He has over 60 published papers, 25 patents, and has presented a number of invited talks at
 scientific meetings, as well as on the topic of Innovation.

         First International Stage-Gate Leadership Summit                    Slide 29
         February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                   © 2005
Back-up slides




February 20-21, 2007 / St. Pete’s Beach, FL
Strategic initiative 6
Tools & metrics – Packaged Gases Product lifecycle studies

                       Revenue & profit                                                  Integra-Maxx revenue
                                                                                   $mm pa
       Develop Introduce Grow Mature           Harvest Retire
                                                                                    40                                   New
     100
                            New                                                     35
     80
                    Improved
                                                                                    30            Improved
            Improved
     60                                                                             25
                                                                      Rev           20
     40                                                                                   Improved
 $




                                                                      Profit        15
     20                                                                             10
                                                                                     New
      0                                                                              5
           1

                 3
                       5
                             7
                                    9
                                          11

                                                 13
                                                       15



                                                                                     0
     -20




                                                                                          FY00
                                                                                                 FY01
                                                                                                        FY02
                                                                                                               FY03
                                                                                                                      FY04
                                                                                                                             FY05
                                                                                                                                    FY06
                              year


               First International Stage-Gate Leadership Summit                     Slide 31
               February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                             © 2005
Key lessons learned

• Ensure ongoing integrated cross functional support
  to avoid the ‘black hole’ syndrome at ‘hand-overs’
                    Non-aligned, non-integrated processes
                                                        Commercial
  R&D Group                  Dev Group                    Group


   Ideas                       Development                       Introduction

                0                                         4
                                                                                          FINIS
              Integrated OLM, P&C & Strat Plan process                                              H
           R&D Group + Dev Group + Commercial Group

                                                               Introduction
   Ideas                      Development



                 First International Stage-Gate Leadership Summit                    Slide 32
                 February 20-21, 2007 / St. Pete’s Beach, FL   © 2007 Air Products
                                                                                           © 2005

Stagegatesummit J Ic

  • 1.
    Pushing the Envelope– Driving Innovation in a Mature Market Dr. John Irven, Director of Technology, Packaged Gases, Air Products Visiting Professor , Queen Mary, University of London February 20-21, 2007 / St. Pete’s Beach, FL
  • 2.
    Number # 1in Electronics Helium Hydrogen A ~$9bn industrial gases & special chemicals company Diversified markets & geographies in 30 countries, 50% outside USA First International Stage-Gate Leadership Summit Slide 2 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 3.
    Air Products -some examples of our businesses Helium MRI scanning Cryogenic liquid, space Cryogenic Air Separation Electronics, analytical Cylinder packaged gases Hydrogen fuelling First International Stage-Gate Leadership Summit Slide 3 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 4.
    Air Products Globalbusiness PG ~$1.0bn within a $30bn Industrial Gases market Regional & Technology Centres Countries where we operate or partner Cylinders and packages to users in many industries First International Stage-Gate Leadership Summit Slide 4 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 5.
    Gases Supply chainOld model New agent model Customer On-site Bulk Cylinder Direct Retail Production Gases Fill Distribution Distribution Best 1.5x % x% x% 2x % >4x % Performer OROI 100,000s customers, transaction intensive commodity business Old Business model - Strategy New Business Model - Strategy • No real opportunity for change • If we don’t change we die • Supply chain dominated • Refocus on high value ‘retail end’ • Operations & distribution focused • Use new agent distribution model • Target cost reduction in filling & • Cost reduce, but drive profit growth distribution by differentiated offerings • Low profit expectations • High profit expectations ‘Lead don’t follow’ First International Stage-Gate Leadership Summit Slide 5 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 6.
    BUT - Sizeof innovation challenge in mature, commodity, conservative industry no new products in decades ! 1900 2000 KEY FEATURES : KEY FEATURES : •Cylinder •Cylinder •Cylinder Valve & Cap •Cylinder Valve & Cap •Compressed Gas •Compressed Gas The only change had been the colour of the paint…... First International Stage-Gate Leadership Summit Slide 6 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 7.
    Changing the paradigm BIP®- a purifier inside the cylinder BIP in Cylinder HIGH VALUE BUT – DESPITE great response from Customers – ‘NIH’ attitude was preventing take–up WHY? – we had an un-integrated innovation approach Analyser NEW APPROACH Improved – developed & applied Purity Quality RESULT – our first success Reliability External ‘hassle’ Reduced – UK Queen’s Award for Innovation Purifier – BIP commercialised in > 20 countries, Cylinder HIGH VALUE becoming global analytical standard LOW VALUE First International Stage-Gate Leadership Summit Slide 7 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 8.
    Effect of globalisationon BIP Europe UK, Ireland France, Germany Belgium, Netherlands Luxembourg, Spain Portugal, Italy Switzerland Scandinavia Americas USA (Airgas) Canada, Mexico Puerto Rico, Brazil Asia Singapore, Malaysia India Africa/M.East S.Africa Regional & Technology Centres Dubai Countries where we operate or partner First International Stage-Gate Leadership Summit Slide 8 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 9.
    So what werethe key strategic initiatives ? 1. Embed technology in business & strategy, linked to defined market segmentation 2. Demand differentiated offerings, ‘lead not follow’ 3. An integrated process and cross functional approach 4. Drive VOC at all stages of development 5. Manage the Gate 4 and launch aggressively 6. Use tools & metrics to support the culture change Best practices have fed into our corporate wide “Innovate” process First International Stage-Gate Leadership Summit Slide 9 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 10.
    Strategic initiative #1 Embed technology in business strategy • Integrate technology into the business programs and strategy • Link to market segmentation & selection • To ‘Lead not follow’ the market First International Stage-Gate Leadership Summit Slide 10 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 11.
    Strategic initiative #2 Demand differentiated offerings Customer IntegraPerfect Party medical Integra welding Int Helium balloons eg rat ion 50 ℓ 200 bar‘Conventional wisdom’ - value 2 + 2 = 4 New opportunity - value 2 + 2 = 5 ! Reduced size/weight Incorporate functionality & safety to capture value, and meet ‘VOC’ needs for light, easy to use packages First International Stage-Gate Leadership Summit Slide 11 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 12.
    Strategic initiative #3 An integrated process & cross functional approach • Cross-functional and cross-regional participation in strategy, planning and prioritisation in a steering team – Technology/ R&D – Marketing – Operations, Engineering, Supply chain • Use staged development pipeline, with gatekeepers from key functions R&D Group + Dev Group + Commercial Group • Rank & select ideas by financial impact & Introduction risk analysis Ideas Development • All aimed at avoiding the ‘NIH’ issue 0 Gates 4 First International Stage-Gate Leadership Summit Slide 12 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 13.
    Strategic initiative #4 Drive VOC at all stages • Stage-Gated process with VOC at all stages • Understand customer and market need, recognising ‘unmet’ or unstated needs with a truly innovative offering Commercialisation Development Prototype Feasibility Concept Ideas $ ‘Voice of customer’ Gates ’ VOC at all stages i s ce ch ps 0 ps 1 l s 2 3 lots 4 tion a ia pi c c ho ear m o u t r l is fa to res eam gr ia at s c es et t r cu s EM d tr e r s vey oi ar k es Fo e r/O iel m sur ‘V m lu m F st o & Va ust o Cu C First International Stage-Gate Leadership Summit Slide 13 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 14.
    Strategic initiative #5 Manage the Gate 4 & launch aggressively Gate 4 Launch & Development commercialisation • Gate 4 determines move into commercialisation Business Plan • Tied to mandatory Business & Launch plans • Targets baked into our – Plan & commitment process, regional marketing & sales budgets – individual and team appraisals for accountability – “Innovate” make-good tracking • Driven and supported by senior business executive & team • Linked to market-communications & branding strategies First International Stage-Gate Leadership Summit Slide 14 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 15.
    Strategic initiative #5 Manage the Gate 4 – understand/optimise the process • Heading to the Gate 4 decision, & post Gate 4 ‘Launch’ • An Environment of : • Intense Communication & change • Commitment ! • Hand-Over and Changing RACI • ‘How to’ – optimise effective transfer to the market – industrialise the product • So that the offering becomes part of our ‘standard’ portfolio in a sustainable way as soon as possible First International Stage-Gate Leadership Summit Slide 15 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 16.
    Strategic initiative #5 Manage the Gate 4 – understand/optimise the process • CI role mapping Commercial R&D Group Dev Group Group Ideas Development Introduction Standard Gates 0 4 activity Development proven with field trials Concept/ Feasibility/ Prototype/ Development Launch/commercialisation First International Stage-Gate Leadership Summit Slide 16 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 17.
    Strategic initiative #5 Manage the Gate 4 – understand/optimise the process • CI role mapping • Transition from ‘end development’ to ‘routine’ development routine Commercial R&D Group Dev Group Group Ideas Development Introduction Standard Gates 0 4 activity Development proven with field trials Concept/ Feasibility/ Prototype/ Development Launch/commercialisation Launch plan First International Stage-Gate Leadership Summit Slide 17 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 18.
    Strategic initiative #5 Manage the Gate 4 – understand/optimise the process • CI role mapping • Transition from ‘end development’ to ‘routine’ development routine Commercial R&D Group Dev Group Group Transition Transition Ideas Development Introduction Standard Gates 0 4 activity Development proven with field trials Concept/ Feasibility/ Prototype/ Development Launch/commercialisation Launch plan First International Stage-Gate Leadership Summit Slide 18 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 19.
    Strategic initiative #5 Manage the Gate 4 – understand/optimise the process • Marketing & Sales – The (Central) Launch Manager Role – Linking Strategic & Tactical marketing to Sales • Engineering & Operations – Use ‘Pilot Field trials’ pre-Gate 4 – Management Of Change (MOC) Best Practice • Procurement & Supply Chain – Supplier/partner engagement – ‘open innovation’ • Knowledge management – Training & skills development – Build Manuals, Procedures & documentation First International Stage-Gate Leadership Summit Slide 19 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 20.
    Strategic initiative #6 Tools & metrics – Air Products & PG • ‘Make-good’ predicted v actual Air Products Corporate Portfolio • Number of new offerings 120 35 through Gate 4 over time 100 30 Impact benefit (normalised) • Predicted impact of offerings in 80 25 Number gate 4 pa pipeline 20 Predicted 60 Actual • # ideas in each stage 15 Gate 4s p.a. 40 • Times in each stages 10 20 – Development cycle time 5 – Product life cycles 0 0 99 00 01 02 03 04 05 • Customer loyalty 19 20 20 20 20 20 20 Year First International Stage-Gate Leadership Summit Slide 20 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 21.
    Strategic initiative #6 Tools & metrics – AP corporate metrics Forecast Impact of Completed Gate 4 Projects (2000-2005) 20.0 Cumulative Impact of projects Predicted impact in pipeline 04 15.0 03 05 10.0 Impact (MM$) 02 01 5.0 0.0 0 20 40 60 80 100 120 140 160 0 5 10 15 20 25 30 35 -5.0 Number of Projects Project Number First International Stage-Gate Leadership Summit Slide 21 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 22.
    Strategic initiative #6 Tools & metrics – Packaged Gases ‘make good’ New Revenue Growth in Market, AP PG Sales & 160 Differentiated Offerings SRLD 140 Experis 30.0% 120 Home Medical 25.0% Market growth Normalised basis Medical 100 % Licensing 20.0% 80 Oxy DA AP PG Sales Percent 15.0% Growth % 60 Acetylene (DMF) Carbon Black 40 Linx Gases/Inframix 10.0% Differentiated Party Perfect offerings CAGR 20 5.0% Heligas / Ballonium % 0 BIP 0.0% C 01 03 05 03 04 02 05 06 07 P& Maxx FY FY FY 20 20 20 20 20 20 -5.0% 07 FY Integra Welding Year Year Differentiated offerings grow > 25% pa CAGR even in flat mature markets First International Stage-Gate Leadership Summit Slide 22 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 23.
    Strategic initiative #6 Tools & metrics – Packaged Gases Customer loyalty measure 100% • Support culture change, with 90% metrics showing progress 80% 70% • Demonstrate price premiums 60% over standard offerings at much higher profit/OROI 50% At Risk Indifferent 40% Favourable secure 30% • Measure and demonstrate the Category benefit in customer loyalty 20% of risk surveys (part of VOC) 10% 0% GI Non Premium Commodity Maxx Heligas BIP 38 First International Stage-Gate Leadership Summit Slide 23 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 24.
    Key learnings Business& Technology together Strategic initiatives 1. Embed technology in business & strategy, linked to defined market segmentation 2. Demand differentiated offerings, ‘lead not follow’ 3. An integrated process and cross functional approach 4. Drive VOC at all stages of development 5. Manage the Gate 4 and launch aggressively 6. Use tools & metrics to support the culture change First International Stage-Gate Leadership Summit Slide 24 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 25.
    The future-what’s next? • Idea collection from wider sources • Better assessment/prioritisation tools MacMillan matrix – Different ‘incremental’ v ‘step out’ Scoping Stepping Stones Options – DDP, ‘MacMillan’ & risk analysis Technical Uncertainty • Improved idea selection Platform Scouting – related to strategic marketing and Launches Options segment analysis • Forward-looking metrics Incremental Expansions • Reduce cycle time through – Improved project management – CI & lean techniques Market Uncertainty First International Stage-Gate Leadership Summit Slide 25 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 26.
    2006 Winners of Dow-CorningChemical Industry Innovation award, Queens Award for Innovation Silver award UK Chartered Institute of Marketing Party Perfect Linx Gases OxyWalker “Maxx” Welding Gases Integra Heligas BIP Medical © 2007 First International Stage-Gate Leadership Summit Slide 26 February 20-21, 2007 / St. Pete’s Beach, FL Best gas © 2007 Air Products supplier award Externally recognised 7 © 2005
  • 27.
    Key take aways Believein your product and approach - if you don’t the market won’t ! Recognise and nurture innovation – it’s quite hard to do ! Thank you February 20-21, 2007 / St. Pete’s Beach, FL
  • 28.
    Bibliography ‘Stage-Gate systems: anew tool for managing new products’ Robert G Cooper, Business Horizons, May-June 1990 pp 44-56 ‘Voices into choices’ C.Brodie, G.Burchill, Center for Quality management, Cambridge Mass, Joiner Associates 1997 ‘The entrepreneurial mindset’ R.G.McGrath, I MacMillan, Harvard Business School Press Publishing Corp, 2000 ‘Open Innovation’ H. Chesbrough , Business & Economics 2003 ‘The Lean design solution’ B.Hulthwaite, The Lean design solution, 2004 ‘Lean, rapid & profitable:new product development’ Robert G Cooper, Cambridge Mass, Perseus Books 2005 ‘Market busters’ R.G.McGrath, I MacMillan, Harvard Business School Press Publishing Corp, 2005 First International Stage-Gate Leadership Summit Slide 28 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 29.
    Biographical sketch ProfessorJohn Irven MA, PhD, CSci, CChem, FRSC John Irven is Director of Technology for Air Products, Packaged Gases Group, where he is responsible for the global R&D and innovation of new products, processes and applications in industrial gases technology. A particular area of focus is on gases for welding and fabrication processes, as well as applications across Electronics, Specialty and Helium gases businesses. Before joining Air Products, John read Natural Sciences at St. John’s College Cambridge, worked for the Plessey Company on Electronic materials and semiconductor processing, and Standard Telecommunication Laboratories on optical fibre technology, in which his PhD is based. He is a chartered scientist, chartered chemist, and Fellow of the Royal Society of Chemistry, and is visiting Professor in Chemistry at Queen Mary University of London. He chairs the TWI (Welding Institute) Cambridge Research Board activities on welding and fabrication, and is member of EPSRC, and RSC solid state committees. New products developed by John’s team have received a number of external recognitions, including a UK Queen’s Award for Enterprise, Innovation 2004, the inaugural ECN Dow Corning Chemical Industry new product innovation award 2004, and endorsements from the UK Chartered Institute of Marketing and TUV Germany. He has over 60 published papers, 25 patents, and has presented a number of invited talks at scientific meetings, as well as on the topic of Innovation. First International Stage-Gate Leadership Summit Slide 29 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 30.
    Back-up slides February 20-21,2007 / St. Pete’s Beach, FL
  • 31.
    Strategic initiative 6 Tools& metrics – Packaged Gases Product lifecycle studies Revenue & profit Integra-Maxx revenue $mm pa Develop Introduce Grow Mature Harvest Retire 40 New 100 New 35 80 Improved 30 Improved Improved 60 25 Rev 20 40 Improved $ Profit 15 20 10 New 0 5 1 3 5 7 9 11 13 15 0 -20 FY00 FY01 FY02 FY03 FY04 FY05 FY06 year First International Stage-Gate Leadership Summit Slide 31 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005
  • 32.
    Key lessons learned •Ensure ongoing integrated cross functional support to avoid the ‘black hole’ syndrome at ‘hand-overs’ Non-aligned, non-integrated processes Commercial R&D Group Dev Group Group Ideas Development Introduction 0 4 FINIS Integrated OLM, P&C & Strat Plan process H R&D Group + Dev Group + Commercial Group Introduction Ideas Development First International Stage-Gate Leadership Summit Slide 32 February 20-21, 2007 / St. Pete’s Beach, FL © 2007 Air Products © 2005