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dMT- SPC PRODUCTS
                          SURFACE PROTECTIVE COATINGS




dMT-SPC Products provide a modern, efficient             dMT-SPC Blocks are most economical in
and labor-free method of protecting surfaces in          applications where conventional lubricants (greases
the most difficult applications areas – in some          and oils) cannot be used, or should not be used, ,
cases the only workable method. The products             especially in very dusty, high temperature or wet
are a mixture of special components (NO                  applications, due to resultant high material and
GRAPHITE) which bond strongly with the metal             labor costs.
surfaces and create a pre-determined, optimum
coefficient of friction for use in numerous industrial   In comparison dMT-SPC Coatings offer the
applications.                                            following characteristics and cost-saving benefits:

dMT-SPC Blocks coat metal surfaces with a solid,             absolutely dry and dust repellent;
non-migrating, protective layer approximately 10             absolute control over friction coefficient;
microns thick.       This coating: (a) maintains a           do not drip or “migrate“;
constant, optimum coefficient of friction between the        excellent performance under high pressure;
contacting surfaces – with block type T a low value          maintenance-free and long-lasting;
of ca. 0.04 and with block type M of much higher             coat continually & uniformly, reduce wear;
values (variable) up to about 0.35 (traction effect to       coat dry or wet surfaces;
reduce risk of prevent slippage) – and (b) protects          high temperature resistance (300 ºC / 575 ºF);
the metal surfaces from flaking, pitting, etc. Manual        not harmful to the environment.
application with all its disadvantages and costs is
not required.      Wear of the metal surfaces is         These products also contribute to noise reduction,
substantially reduced, therefore increasing the life     (i.e. on locomotive and rail car wheels / rails).
of these machine parts. High-pitched noise levels
due to friction are also reduced.                        The products can be effectively applied to:

dMT-SPC Blocks are supplied in various lengths               crane wheel flanges and treads, and all other
and widths to coat all metal surfaces from 19 - 60           types of wheel / rail-equipped systems;
mm wide. For wider surfaces blocks can be                    trunnions, rings and thrust buttons on rotating
mounted adjacent to each other or custom solutions           equipment, (i.e. kilns, furnaces, dryers);
can be offered.         Heavy-duty, spring-loaded,           steel cables and pulleys on cranes / hoists;
stainless steel applicators are delivered with the           locomotive wheels;
blocks. Installation is usually quite simple and low         various other metal surfaces
cost.
APPLICATIONS EXAMPLES


                          Cranes and other wheel / rail conveying systems




                                             Rotating Equipment




                                                   Miscellaneous




dMT Ecotech GmbH International                          Telephone: +49-89-43549-477               E-Mail: info@dmtgms.com
Bretonische Ring13
D-85630 Grasbrunn / Munich, Germany                     Telefax:     +49-89-43549-479             www.dmtgms.com
                                    Headquarters in Germany / Subsidiary in Delaware, U.S.A.
     Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand,
        Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam
dMT E C O T E C H                                 INTERNATIONAL


     dMT - Surface Protective Coatings System for Support and Drive
    Trunnions and Rings on Kilns, Rotating Furnaces, Dryers, Mills, etc.

             This picture shows an example of a SPC DRR-5.0L Block System
                           with 5 spring-loaded, steel applicators.

   The number of required blocks / applicators or size of the unit depends upon the
                    width of the trunnions or rings to be coated.

     Type TSB-085-DRR Blocks are used on supporting trunnions and thrust rollers.


            SPC blocks are to be inserted from the rear side of each applicator.




Example: Block System with 5 Steel Applicators (3 above and 2 below black holding plate)




  Article-No.              Block Sizes              Characteristics                        Applications


TSB-085-DRR               25 x 50 x 85 mm         rectangular,                c.o.f. about 0,04 – for support
                                                  interlocking                trunnions and rings
                     (0.98 x 1.97 x 3.35 in.)



C.O.F. = Coefficient of Friction




dMT Ecotech GmbH International         Telephone: +49-89-43549-277
Bretonischer Ring 13, Im TechnoPark
D-85630 Grasbrunn / Munich, Germany    Telefax:   +49-89-43549-279          e-mail: info@dmtgms.com
dMT E C O T E C H I N T E R N A T I O N A L
                        dMT - Surface Protective Coatings System for
                      Support Rollers and Rings on Rotating Drum Dryers

             SPC DRR-Kit type DRR-T-5.0 with 5 x type TRB-100-DRR Blocks installed




                    SPC Type T Blocks in steel applicators mounted on rotating ring




               („Mirror effect“ on surface after months of operation shows effectiveness of coating)


dMT Ecotech GmbH International                Telephone:     +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich                  Telefax:       +49-89-43549-479     E-Mail: info@dmtgms.com
dMT E C O T E C H                               INTERNATIONAL

                             dMT - Surface Protective Coatings System
                                for Rings and Rollers on Furnaces

                                   Aluminium Secondary Smelting Plant /
                                  SPC coating of the ring on a rotary furnace




                SPC DRR-Kit type DRR-T-4.0 with 4 x TRB-100-DRR Blocks installed




dMT Ecotech GmbH International                  Telephone:   +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich                    Telefax:     +49-89-43549-479   E-Mail: info@dmtgms.com
dMT E C O T E C H                               INTERNATIONAL

                             dMT - Surface Protective Coatings System
                                for Rings and Rollers on Furnaces

                                   Aluminium Secondary Smelting Plant /
                                  SPC coating of the ring on a rotary furnace




                SPC DRR-Kit type DRR-T-4.0 with 4 x TRB-100-DRR Blocks installed




dMT Ecotech GmbH International                  Telephone:   +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich                    Telefax:     +49-89-43549-479   E-Mail: info@dmtgms.com
dMT E C O T E C H I N T E R N A T I O N A L
                  dMT - Surface Protective Coatings System for
        Support Rollers and Rings + Thrust Buttons on Rotating Drum Dryers
                                       Asphalt Production




       Application of SPC Trunnion-Kit Type DRR-T-2.0 using 2 x TSB-100-DRR Blocks to dry-coat
       the trunnions and ring for wear protection on a chain-driven asphalt mixer / dryer –
       installation July 2002.




dMT Ecotech GmbH International           Telephone:    +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich             Telefax:      +49-89-43549-479   E-Mail: info@dmtgms.com
dMT E C O T E C H I N T E R N A T I O N A L
               dMT - Surface Protective Coatings System on Rotating Dryer
                         DRR - Kit Installation Example – Photos




Discussing the mounting and taking measurments




                                                           Removing parts of the oil-feed system




             Checking Position and Angle




                                                                           Leveling the kit




dMT Ecotech GmbH International             Telephone:   +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich               Telefax:     +49-89-43549-479          E-Mail: info@dmtgms.com
dMT Ecotech International                                                                                    2




                 Finishing the installation                                           Top view of mounted kit




                                              Side view of mounted kit in operation




dMT Ecotech GmbH International                        Telephone:      +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich                          Telefax:        +49-89-43549-479         E-Mail: info@dmtgms.com
dMT E C O T E C H I N T E R N A T I O N A L
                             dMT - Surface Protective Coatings System
                             for Thrust Buttons on Rotating Equipment

                     Apply dMT-MRB Block to surface of thrust button at this point
                           to add traction and protect against surface wear.




       Thrust button on paper processor                           Thrust button on cement kiln




dMT Ecotech GmbH International              Telephone:   +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark
D - 85630 Grasbrunn / Munich                Telefax:     +49-89-43549-479    E-Mail: info@dmtgms.com

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SPC Rotating Systems-Gen. Info-E

  • 1. dMT- SPC PRODUCTS SURFACE PROTECTIVE COATINGS dMT-SPC Products provide a modern, efficient dMT-SPC Blocks are most economical in and labor-free method of protecting surfaces in applications where conventional lubricants (greases the most difficult applications areas – in some and oils) cannot be used, or should not be used, , cases the only workable method. The products especially in very dusty, high temperature or wet are a mixture of special components (NO applications, due to resultant high material and GRAPHITE) which bond strongly with the metal labor costs. surfaces and create a pre-determined, optimum coefficient of friction for use in numerous industrial In comparison dMT-SPC Coatings offer the applications. following characteristics and cost-saving benefits: dMT-SPC Blocks coat metal surfaces with a solid, absolutely dry and dust repellent; non-migrating, protective layer approximately 10 absolute control over friction coefficient; microns thick. This coating: (a) maintains a do not drip or “migrate“; constant, optimum coefficient of friction between the excellent performance under high pressure; contacting surfaces – with block type T a low value maintenance-free and long-lasting; of ca. 0.04 and with block type M of much higher coat continually & uniformly, reduce wear; values (variable) up to about 0.35 (traction effect to coat dry or wet surfaces; reduce risk of prevent slippage) – and (b) protects high temperature resistance (300 ºC / 575 ºF); the metal surfaces from flaking, pitting, etc. Manual not harmful to the environment. application with all its disadvantages and costs is not required. Wear of the metal surfaces is These products also contribute to noise reduction, substantially reduced, therefore increasing the life (i.e. on locomotive and rail car wheels / rails). of these machine parts. High-pitched noise levels due to friction are also reduced. The products can be effectively applied to: dMT-SPC Blocks are supplied in various lengths crane wheel flanges and treads, and all other and widths to coat all metal surfaces from 19 - 60 types of wheel / rail-equipped systems; mm wide. For wider surfaces blocks can be trunnions, rings and thrust buttons on rotating mounted adjacent to each other or custom solutions equipment, (i.e. kilns, furnaces, dryers); can be offered. Heavy-duty, spring-loaded, steel cables and pulleys on cranes / hoists; stainless steel applicators are delivered with the locomotive wheels; blocks. Installation is usually quite simple and low various other metal surfaces cost.
  • 2. APPLICATIONS EXAMPLES Cranes and other wheel / rail conveying systems Rotating Equipment Miscellaneous dMT Ecotech GmbH International Telephone: +49-89-43549-477 E-Mail: info@dmtgms.com Bretonische Ring13 D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-479 www.dmtgms.com Headquarters in Germany / Subsidiary in Delaware, U.S.A. Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand, Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam
  • 3. dMT E C O T E C H INTERNATIONAL dMT - Surface Protective Coatings System for Support and Drive Trunnions and Rings on Kilns, Rotating Furnaces, Dryers, Mills, etc. This picture shows an example of a SPC DRR-5.0L Block System with 5 spring-loaded, steel applicators. The number of required blocks / applicators or size of the unit depends upon the width of the trunnions or rings to be coated. Type TSB-085-DRR Blocks are used on supporting trunnions and thrust rollers. SPC blocks are to be inserted from the rear side of each applicator. Example: Block System with 5 Steel Applicators (3 above and 2 below black holding plate) Article-No. Block Sizes Characteristics Applications TSB-085-DRR 25 x 50 x 85 mm rectangular, c.o.f. about 0,04 – for support interlocking trunnions and rings (0.98 x 1.97 x 3.35 in.) C.O.F. = Coefficient of Friction dMT Ecotech GmbH International Telephone: +49-89-43549-277 Bretonischer Ring 13, Im TechnoPark D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-279 e-mail: info@dmtgms.com
  • 4. dMT E C O T E C H I N T E R N A T I O N A L dMT - Surface Protective Coatings System for Support Rollers and Rings on Rotating Drum Dryers SPC DRR-Kit type DRR-T-5.0 with 5 x type TRB-100-DRR Blocks installed SPC Type T Blocks in steel applicators mounted on rotating ring („Mirror effect“ on surface after months of operation shows effectiveness of coating) dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 5. dMT E C O T E C H INTERNATIONAL dMT - Surface Protective Coatings System for Rings and Rollers on Furnaces Aluminium Secondary Smelting Plant / SPC coating of the ring on a rotary furnace SPC DRR-Kit type DRR-T-4.0 with 4 x TRB-100-DRR Blocks installed dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 6. dMT E C O T E C H INTERNATIONAL dMT - Surface Protective Coatings System for Rings and Rollers on Furnaces Aluminium Secondary Smelting Plant / SPC coating of the ring on a rotary furnace SPC DRR-Kit type DRR-T-4.0 with 4 x TRB-100-DRR Blocks installed dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 7. dMT E C O T E C H I N T E R N A T I O N A L dMT - Surface Protective Coatings System for Support Rollers and Rings + Thrust Buttons on Rotating Drum Dryers Asphalt Production Application of SPC Trunnion-Kit Type DRR-T-2.0 using 2 x TSB-100-DRR Blocks to dry-coat the trunnions and ring for wear protection on a chain-driven asphalt mixer / dryer – installation July 2002. dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 8. dMT E C O T E C H I N T E R N A T I O N A L dMT - Surface Protective Coatings System on Rotating Dryer DRR - Kit Installation Example – Photos Discussing the mounting and taking measurments Removing parts of the oil-feed system Checking Position and Angle Leveling the kit dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 9. dMT Ecotech International 2 Finishing the installation Top view of mounted kit Side view of mounted kit in operation dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
  • 10. dMT E C O T E C H I N T E R N A T I O N A L dMT - Surface Protective Coatings System for Thrust Buttons on Rotating Equipment Apply dMT-MRB Block to surface of thrust button at this point to add traction and protect against surface wear. Thrust button on paper processor Thrust button on cement kiln dMT Ecotech GmbH International Telephone: +49-89-43549-477 Bretonischer Ring 13, Im TechnoPark D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com