Full Robot Assembly
Main Assembly 1
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5/27/14Luke Skelly
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N/A
A2
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SolidWorks Student Edition.
For Academic Use Only.
5.361.273.661.693.190.86
5.92
3.84 2.086.12
2.750.70 2.09
Main Assembly Top
Main Assembly 2
Team Yellow
5/27/14Luke Skelly
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N/A
A2
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B5B5
B5B5
B3B3
B3 B3
B4 B4
B1
B1
B1
B1
B2
B2
B2
B2
Assembly Number Assembly Name Quantity
B1 Base L Mount HardwareAssembly 4
B2 Motor L Mount Hardware Assembly 4
B3 Motor U Mount Hardware Assembly 4
B4 Pillow Block Hardware Assembly 2
B5 Guide Assembly 4
Base Frame Assembly
Assembly A1
Team Yellow
3/9/14Luke Skelly
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N/A
A2
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0.160.25 0.25 0.25 0.16 0.25
0.25
0.25
0.25
0.25
16.00
0.17 0.170.23
0.301.75
0.20
R0.16
0.16
0.250.25
0.500.16
R0.79
R0.66
15.00
2.99
0.10
0.186.200.184.72
0.58 1.88 3.01 4.06 3.01 1.88 0.58
0.84
0.66
1.50
0.66
0.85
0.75
0.75
1.251.751.72
8.110.56 1.39 2.49
0.46
0.39
1.101.54
2.08
0.301.952.47
0.18
6.20
0.18
3.99
0.73
1.96
0.22 0.31
0.50
0.75
0.85
2.001.00
The base was manufactured in the same way in that once the original
dimensions were set they were cut to size on the band saw, de-burred on the
grinder, and then were ready to be laid out. First the holes for the base L
brackets were drilled to have a rigid frame, then as the robot became more
complex the frame was altered to accommodate. This mainly required drilling
holes with either the drill press or power drill, but the mill was also used to
create a slide for the tracks. This was done manually without a G-code due to its
simple geometry. To ensure safe practice the RPM of the end-mill and feed rate
were watched closely to make sure they were the right values for aluminum.
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Base Frame
A223
Team Yellow
3/8/14Luke Skelly
WEIGHT:
Aluminum
A1
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A116
A228
A230
A231
Part Number Part Name Quantity
A116 Base L Mount 1
A228 1/4"-20 x 3/4" Bolt 4
A230 1/4"-20 Nut 4
A231 1/4" Washer 8
Base L Mount Assembly
Assembly B1
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A3
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A227A224
A241
A225
A226
A223
Part Number Part Name Quantity
A223 Track Guide 1
A224 8-32 x 1/2" Bolt 1
A225 8-32 Nut 2
A226 Size 8Lock Washer 2
A227 Size 8 Washer 2
A241 8-32 x 1/2 Button
Head Bolt 1
Track Guide Assembly
Assembly B3
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A3
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A115 A224
A224
A225
A227
A226
Part Number Part Name Quantity
A115 Motor L Mount 1
A224 8-32 x 1/2" Bolt 1
A225 8-32 Nut 1
A226 8-32 Lock Washer 1
A227 8-32 Washer 2
Motor L Mount Assembly
Assembly B2
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A3
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A242 A226 A227
A225
A223
Part Number Part Name Quantity
A223 Servo Spacer 1
A225 8-32 Nut 2
A226 Size 8 Lock Washer 2
A227 Size 8 Washer 2
A242 8-32 x 1 1/2 Bolt 2
Cutting Device
Hardware Assembly
Assembly B4
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A3
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A115A115
A117
A224
A224
A227
A109 A111 A113
A446
A120
Part Number Part Name Quantity
A109 1/2" Rear Drive
Shaft 1
A111 Pillow Block 1
A113 !/2" Shaft Collar 1
A115 Motor L Mount 2
A117 Rear Drive Wheel 1
A120 Motor U Mount 1
A224 8-32 x 1/2" 2
A227 1/4-20 x 1/4" 1
A446 Motor 1
Rear Drive Assembly
Assembly A2
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A2
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2.00
0.50
R0.10
0.70 0.65
1.25
R0.50
4.00
R0.30
1.13
This part was manufactured from 4” caster wheels bought at Home Depot. They were manufactured
by hand on the small mill. First the wheels were removed from the caster mount and were then laid
out using the track to ensure that the cogs were to be in the right spot. It was found that there needed
to be 55 cogs on this wheel. Once they were all marked on the wheel material was taken off using
the mill and by rotating the wheel and making the same cut over and over until complete. This was
done for both rear drive wheels.
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Rear Drive Wheel
A117
Team Yellow
3/8/14Luke Skelly
WEIGHT:
Vulcanized Rubber
A2
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0.50
5.25
0.05
0.500-
0.000
0.0020.25
0.25
1/4-20 Tapped Hole
0.50
0.40
*Unless Otherwise Specified
This 1/2” x 12” steel drive shaft was purchased from McMaster-Carr and was then altered to make two similar but separate drive shafts. First the
12” shaft was cut into two 5 ½” sections by the band saw and was de-burred on the sander to minimize them material taken off. Once they were
de-burred they were ready to be bored out. This was done on the large lathe with the help of Jon Buckley. Each piece was first drilled out to a
size roughly 10/1000” smaller than desired and was then bored out to the exact size of a quarter inch. This hole was made to be 3/8” deep to fit
completely over the motor shaft. Once the pieces were bored out they were ready to be tapped so a set screw could secure them to the motor.
This was done by choosing the appropriate size set screw, ¼”-20 x ¼” in this case, and then drilling the correct size tap hole. Once the tap holes
were set the shafts were tapped manually. This process was the most technical of all in that it required the tap to be perpendicular to the plane
tangent to the top of the shaft. It was also important to use cutting fluid to remove excess material so debris wouldn’t mess up the thread pattern.
Once this was complete the shafts were easily connected to the motors. Note that for all machining of steel feed rates and RPM’s need to be
reduced to protect the part and the equipment due to steel being much stronger and less workable than aluminum.
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Rear Drive Shaft
A109
Team Yellow
3/8/14Luke Skelly
WEIGHT:
1566 Steel
A2
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1.58
0.21
2.00
0.25
0.14
1.50
4.10 0.56
1.332.300.36
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Motor
Team Yellow
3/8/14Luke Skelly
WEIGHT:
N/A
A2
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A446
SolidWorks Student Edition.
For Academic Use Only.
Part Number Part Name Quantity
A110 Front Guide Wheel 2
A112 5/16" Shaft Collar 4
A114 Turnbuckle 2
A223 Front Drive Shaft 1
Front Drive Assembly
Assembly A3
Team Yellow
3/9/14Luke Skelly
WEIGHT:
N/A
A2
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0.3125
1.00
0.49
2.50
2.80
0.20
1.25
R0.50
R0.30
This part was also manufactured from caster wheels purchased at Home Depot
and but they were 2 ½” instead of 4”. They were also manufactured on the small
mill. Once the distance between the bands in the V-belt was measured, the wheels
were manufactured on the mill by inserting a bolt through the center of the wheel
into the mill base for the wheel to rotate about. The mill was then set to the
correct height and was moved into the wheel to begin the cut. The wheel was then
rotated about the bolt resulting in an even cut all the way around the wheel. This
was also done for both wheels
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Front Guide Wheel
A110
Team Yellow
3/9/14Luke Skelly
WEIGHT:
Vulcanized Rubber
A3
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20.50 0.313 -
0.000
0.002
0.11
*Unless Otherwise Specified
This Guide Shaft was Purchased from
McMaster Carr and was cut down to size on
the band saw
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Front Drive Shaft
A223
Team Yellow
3/9/14Luke Skelly
WEIGHT:
12L14 Steel
A3
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R0.16
5/32"-32 Thread
1.75
3.38
R0.06 Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Turnbuckle
A114
Team Yellow
3/9/14Luke Skelly
WEIGHT:
Aluminum
A3
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B7
B8
B5
B6
Assembly Number Assembly Name Quantity
B5 Air/Soil Base Assembly 1
B6 Air/Soil Servo Assembly 1
B7 Soil Arm Assembly 1
B8 Air Arm Assembly 1
Air/Soil Sample
Assembly
Assembly A4
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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DIMENSIONS ARE IN Inches
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B002
B004
B005
B006
B009
B010
B003 B006B008
B005
B009
B010
B007
B001
PART NUMBER Part Name Quantity
B001 Air Tank 1
B002 Air Sample L Support 1
B003 Air/Soil Sample Base 1
B004 Servo L Support 2
B005 6-32 5/8" Bolt 6
B006 6-32 1/2" Bolt 3
B007 6-32 1/2" Buttonhead Bolt 1
B008 No. 6 Lock Washer 9
B009 6-32 Nut 10
B010 No 6. Washer 10
Air/Soil Base
Assembly
Assembly B5
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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B011
B013
B012
PART NUMBER Part Name Quantity
B011 Soil Servo Motor 1
B012 Soil Servo Spacer 1
B013 Soil Servo Brace 1
Air/Soil Sampler
Servo Assembly
Assembly B6
Team Yellow
5/27/2014Luke Skelly
WEIGHT:
N/A
A3
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B014
B009
B017
B016
B008
B015
PART NUMBER Part Name Quantity
B008 No. 6 Lock Washer 3
B009 6-32 Nut 3
B014 Soil Samle Arm 1
B015 Air Sample Release Arm 1
B016 6-32 5/16" Bolt 2
B017 6-32 3/8" Bolt 1
Soil Sampler Arm
Assembly
Assembly B7
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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B018 B019
B020
B021
B023B024
B022
PART NUMBER Part Name Quantity
B018 Air Sampler Arm 1
B019 Air Sampler L Bracket 1
B020 Air Sampler Cap 1
B021 8-32 1/2" ButtonheadBolt 3
B022 8-32 Nut 3
B023 No. 8 Washer 3
B024 No. 8 Lock Washer 3
Air Sample Arm
Assembly
Assembly B8
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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B9
B10
B11
Assembly Number Assembly Name Quantity
B9 Gear Shaft Assembly 1
B10 Cutting Tool Assembly 1
B11 Gear Motor Assembly 1
Cutting Device
Assembly
Assembly A5
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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B024
B028
B022
B023
B026
B029
B025
B030
B027
PART NUMBER Part Name Quanity
B022 8-32 Nut 4
B023 No. 8 Washer 4
B024 No. 8 Lock Washer 4
B025 8-32 1/2" Bolt 4
B026 3/8" Acme Threaded Rod 1
B027 12 Pitch 12 Teeth Pinion Gear 1
B028 3/8"-1/2" Spacer Sleeve 1
B008 3/16" Self Locking Gear Pin 1
B030 Acme Support Mount 2
Cutting Device Gear
Shaft Assembly
Assembly B9
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
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DEBUR AND
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EDGES
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Q.A
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0.500
R0.19
1.25
0.375
0.25
0.19
0.75 0.50
0.75
This part was purchased form McMaster-
Carr and was then machined on the drill
press in order to insert the gear pin
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
12 Pitch 12 Teeth
Pinon Gear
B027
Team Yellow
5/27/14Luke Skelly
WEIGHT:
Steel
A3
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B017
B031
B010
B032
B033
Part Number Part Name Quantity
B010 No. 6 Washer 2
B017 6-32 3/8" Bolt 2
B031 3/8" Acme Square Nut 1
B032 Cutting Tool 1
B033 Cutting Tool Support Slide 1
Cutting Tool Assembly
Assembly B10
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
SHEET 1 OF 1SCALE:1:2
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DEBUR AND
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0.12 0.56
6.40
29.09°
0.225
0.13
0.40
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Cutting Device
B032
Team Yellow
5/27/14Luke Skelly
WEIGHT:
Hardened Steel
A3
SHEET 1 OF 1SCALE:1:2
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
SolidWorks Student Edition.
For Academic Use Only.
B034
B035
B022
B023
B024
B021
B036
B037
Part Number Part Name Quantity
B021 8-32 1/2" Buttonhead Bolt 2
B022 8-32 Nut 2
B023 No. 8 Washer 2
B024 No. 8 Lock Washer 2
B034 Car Window Motor 1
B035 Motor L Slide 2
B036 1/4"-20 1" Bolt 2
B037 1/4" Lock Washer 2
Gear Motor Assembly
Assembly B11
Team Yellow
5/27/14Luke Skelly
WEIGHT:
N/A
A3
SHEET 1 OF 1SCALE:1:2
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
SolidWorks Student Edition.
For Academic Use Only.
R2.41
R1.66
11.75
11.77
0.24 R0.10
0.20
0.5250.525
1.25
Decimal Tolerance
0.0 ±0.01
0.00 ±0.005
0.000 ±0.001
Track
A549
Team Yellow
3/9/14Luke Skelly
WEIGHT:
Vulcanized Rubber
A3
SHEET 1 OF 1SCALE:1:5
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
Q.A
MFG
APPV'D
CHK'D
DRAWN
SolidWorks Student Edition.
For Academic Use Only.

SolidWorks Portfolio - Integration Condensed

  • 1.
    Full Robot Assembly MainAssembly 1 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 2.
    5.361.273.661.693.190.86 5.92 3.84 2.086.12 2.750.70 2.09 MainAssembly Top Main Assembly 2 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 3.
    B5B5 B5B5 B3B3 B3 B3 B4 B4 B1 B1 B1 B1 B2 B2 B2 B2 AssemblyNumber Assembly Name Quantity B1 Base L Mount HardwareAssembly 4 B2 Motor L Mount Hardware Assembly 4 B3 Motor U Mount Hardware Assembly 4 B4 Pillow Block Hardware Assembly 2 B5 Guide Assembly 4 Base Frame Assembly Assembly A1 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 4.
    0.160.25 0.25 0.250.16 0.25 0.25 0.25 0.25 0.25 16.00 0.17 0.170.23 0.301.75 0.20 R0.16 0.16 0.250.25 0.500.16 R0.79 R0.66 15.00 2.99 0.10 0.186.200.184.72 0.58 1.88 3.01 4.06 3.01 1.88 0.58 0.84 0.66 1.50 0.66 0.85 0.75 0.75 1.251.751.72 8.110.56 1.39 2.49 0.46 0.39 1.101.54 2.08 0.301.952.47 0.18 6.20 0.18 3.99 0.73 1.96 0.22 0.31 0.50 0.75 0.85 2.001.00 The base was manufactured in the same way in that once the original dimensions were set they were cut to size on the band saw, de-burred on the grinder, and then were ready to be laid out. First the holes for the base L brackets were drilled to have a rigid frame, then as the robot became more complex the frame was altered to accommodate. This mainly required drilling holes with either the drill press or power drill, but the mill was also used to create a slide for the tracks. This was done manually without a G-code due to its simple geometry. To ensure safe practice the RPM of the end-mill and feed rate were watched closely to make sure they were the right values for aluminum. Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Base Frame A223 Team Yellow 3/8/14Luke Skelly WEIGHT: Aluminum A1 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 5.
    A116 A228 A230 A231 Part Number PartName Quantity A116 Base L Mount 1 A228 1/4"-20 x 3/4" Bolt 4 A230 1/4"-20 Nut 4 A231 1/4" Washer 8 Base L Mount Assembly Assembly B1 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 6.
    A227A224 A241 A225 A226 A223 Part Number PartName Quantity A223 Track Guide 1 A224 8-32 x 1/2" Bolt 1 A225 8-32 Nut 2 A226 Size 8Lock Washer 2 A227 Size 8 Washer 2 A241 8-32 x 1/2 Button Head Bolt 1 Track Guide Assembly Assembly B3 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:2:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 7.
    A115 A224 A224 A225 A227 A226 Part NumberPart Name Quantity A115 Motor L Mount 1 A224 8-32 x 1/2" Bolt 1 A225 8-32 Nut 1 A226 8-32 Lock Washer 1 A227 8-32 Washer 2 Motor L Mount Assembly Assembly B2 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:2:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 8.
    A242 A226 A227 A225 A223 PartNumber Part Name Quantity A223 Servo Spacer 1 A225 8-32 Nut 2 A226 Size 8 Lock Washer 2 A227 Size 8 Washer 2 A242 8-32 x 1 1/2 Bolt 2 Cutting Device Hardware Assembly Assembly B4 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:2:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 9.
    A115A115 A117 A224 A224 A227 A109 A111 A113 A446 A120 PartNumber Part Name Quantity A109 1/2" Rear Drive Shaft 1 A111 Pillow Block 1 A113 !/2" Shaft Collar 1 A115 Motor L Mount 2 A117 Rear Drive Wheel 1 A120 Motor U Mount 1 A224 8-32 x 1/2" 2 A227 1/4-20 x 1/4" 1 A446 Motor 1 Rear Drive Assembly Assembly A2 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 10.
    2.00 0.50 R0.10 0.70 0.65 1.25 R0.50 4.00 R0.30 1.13 This partwas manufactured from 4” caster wheels bought at Home Depot. They were manufactured by hand on the small mill. First the wheels were removed from the caster mount and were then laid out using the track to ensure that the cogs were to be in the right spot. It was found that there needed to be 55 cogs on this wheel. Once they were all marked on the wheel material was taken off using the mill and by rotating the wheel and making the same cut over and over until complete. This was done for both rear drive wheels. Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Rear Drive Wheel A117 Team Yellow 3/8/14Luke Skelly WEIGHT: Vulcanized Rubber A2 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 11.
    0.50 5.25 0.05 0.500- 0.000 0.0020.25 0.25 1/4-20 Tapped Hole 0.50 0.40 *UnlessOtherwise Specified This 1/2” x 12” steel drive shaft was purchased from McMaster-Carr and was then altered to make two similar but separate drive shafts. First the 12” shaft was cut into two 5 ½” sections by the band saw and was de-burred on the sander to minimize them material taken off. Once they were de-burred they were ready to be bored out. This was done on the large lathe with the help of Jon Buckley. Each piece was first drilled out to a size roughly 10/1000” smaller than desired and was then bored out to the exact size of a quarter inch. This hole was made to be 3/8” deep to fit completely over the motor shaft. Once the pieces were bored out they were ready to be tapped so a set screw could secure them to the motor. This was done by choosing the appropriate size set screw, ¼”-20 x ¼” in this case, and then drilling the correct size tap hole. Once the tap holes were set the shafts were tapped manually. This process was the most technical of all in that it required the tap to be perpendicular to the plane tangent to the top of the shaft. It was also important to use cutting fluid to remove excess material so debris wouldn’t mess up the thread pattern. Once this was complete the shafts were easily connected to the motors. Note that for all machining of steel feed rates and RPM’s need to be reduced to protect the part and the equipment due to steel being much stronger and less workable than aluminum. Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Rear Drive Shaft A109 Team Yellow 3/8/14Luke Skelly WEIGHT: 1566 Steel A2 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 12.
    1.58 0.21 2.00 0.25 0.14 1.50 4.10 0.56 1.332.300.36 Decimal Tolerance 0.0±0.01 0.00 ±0.005 0.000 ±0.001 Motor Team Yellow 3/8/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN A446 SolidWorks Student Edition. For Academic Use Only.
  • 13.
    Part Number PartName Quantity A110 Front Guide Wheel 2 A112 5/16" Shaft Collar 4 A114 Turnbuckle 2 A223 Front Drive Shaft 1 Front Drive Assembly Assembly A3 Team Yellow 3/9/14Luke Skelly WEIGHT: N/A A2 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 14.
    0.3125 1.00 0.49 2.50 2.80 0.20 1.25 R0.50 R0.30 This part wasalso manufactured from caster wheels purchased at Home Depot and but they were 2 ½” instead of 4”. They were also manufactured on the small mill. Once the distance between the bands in the V-belt was measured, the wheels were manufactured on the mill by inserting a bolt through the center of the wheel into the mill base for the wheel to rotate about. The mill was then set to the correct height and was moved into the wheel to begin the cut. The wheel was then rotated about the bolt resulting in an even cut all the way around the wheel. This was also done for both wheels Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Front Guide Wheel A110 Team Yellow 3/9/14Luke Skelly WEIGHT: Vulcanized Rubber A3 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 15.
    20.50 0.313 - 0.000 0.002 0.11 *UnlessOtherwise Specified This Guide Shaft was Purchased from McMaster Carr and was cut down to size on the band saw Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Front Drive Shaft A223 Team Yellow 3/9/14Luke Skelly WEIGHT: 12L14 Steel A3 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 16.
    R0.16 5/32"-32 Thread 1.75 3.38 R0.06 DecimalTolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 Turnbuckle A114 Team Yellow 3/9/14Luke Skelly WEIGHT: Aluminum A3 SHEET 1 OF 1SCALE:2:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 17.
    B7 B8 B5 B6 Assembly Number AssemblyName Quantity B5 Air/Soil Base Assembly 1 B6 Air/Soil Servo Assembly 1 B7 Soil Arm Assembly 1 B8 Air Arm Assembly 1 Air/Soil Sample Assembly Assembly A4 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN Inches SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 18.
    B002 B004 B005 B006 B009 B010 B003 B006B008 B005 B009 B010 B007 B001 PART NUMBERPart Name Quantity B001 Air Tank 1 B002 Air Sample L Support 1 B003 Air/Soil Sample Base 1 B004 Servo L Support 2 B005 6-32 5/8" Bolt 6 B006 6-32 1/2" Bolt 3 B007 6-32 1/2" Buttonhead Bolt 1 B008 No. 6 Lock Washer 9 B009 6-32 Nut 10 B010 No 6. Washer 10 Air/Soil Base Assembly Assembly B5 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 19.
    B011 B013 B012 PART NUMBER PartName Quantity B011 Soil Servo Motor 1 B012 Soil Servo Spacer 1 B013 Soil Servo Brace 1 Air/Soil Sampler Servo Assembly Assembly B6 Team Yellow 5/27/2014Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 20.
    B014 B009 B017 B016 B008 B015 PART NUMBER PartName Quantity B008 No. 6 Lock Washer 3 B009 6-32 Nut 3 B014 Soil Samle Arm 1 B015 Air Sample Release Arm 1 B016 6-32 5/16" Bolt 2 B017 6-32 3/8" Bolt 1 Soil Sampler Arm Assembly Assembly B7 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 21.
    B018 B019 B020 B021 B023B024 B022 PART NUMBERPart Name Quantity B018 Air Sampler Arm 1 B019 Air Sampler L Bracket 1 B020 Air Sampler Cap 1 B021 8-32 1/2" ButtonheadBolt 3 B022 8-32 Nut 3 B023 No. 8 Washer 3 B024 No. 8 Lock Washer 3 Air Sample Arm Assembly Assembly B8 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 22.
    B9 B10 B11 Assembly Number AssemblyName Quantity B9 Gear Shaft Assembly 1 B10 Cutting Tool Assembly 1 B11 Gear Motor Assembly 1 Cutting Device Assembly Assembly A5 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 23.
    B024 B028 B022 B023 B026 B029 B025 B030 B027 PART NUMBER PartName Quanity B022 8-32 Nut 4 B023 No. 8 Washer 4 B024 No. 8 Lock Washer 4 B025 8-32 1/2" Bolt 4 B026 3/8" Acme Threaded Rod 1 B027 12 Pitch 12 Teeth Pinion Gear 1 B028 3/8"-1/2" Spacer Sleeve 1 B008 3/16" Self Locking Gear Pin 1 B030 Acme Support Mount 2 Cutting Device Gear Shaft Assembly Assembly B9 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 24.
    0.500 R0.19 1.25 0.375 0.25 0.19 0.75 0.50 0.75 This partwas purchased form McMaster- Carr and was then machined on the drill press in order to insert the gear pin Decimal Tolerance 0.0 ±0.01 0.00 ±0.005 0.000 ±0.001 12 Pitch 12 Teeth Pinon Gear B027 Team Yellow 5/27/14Luke Skelly WEIGHT: Steel A3 SHEET 1 OF 1SCALE:2:1 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 25.
    B017 B031 B010 B032 B033 Part Number PartName Quantity B010 No. 6 Washer 2 B017 6-32 3/8" Bolt 2 B031 3/8" Acme Square Nut 1 B032 Cutting Tool 1 B033 Cutting Tool Support Slide 1 Cutting Tool Assembly Assembly B10 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 26.
    0.12 0.56 6.40 29.09° 0.225 0.13 0.40 Decimal Tolerance 0.0±0.01 0.00 ±0.005 0.000 ±0.001 Cutting Device B032 Team Yellow 5/27/14Luke Skelly WEIGHT: Hardened Steel A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 27.
    B034 B035 B022 B023 B024 B021 B036 B037 Part Number PartName Quantity B021 8-32 1/2" Buttonhead Bolt 2 B022 8-32 Nut 2 B023 No. 8 Washer 2 B024 No. 8 Lock Washer 2 B034 Car Window Motor 1 B035 Motor L Slide 2 B036 1/4"-20 1" Bolt 2 B037 1/4" Lock Washer 2 Gear Motor Assembly Assembly B11 Team Yellow 5/27/14Luke Skelly WEIGHT: N/A A3 SHEET 1 OF 1SCALE:1:2 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.
  • 28.
    R2.41 R1.66 11.75 11.77 0.24 R0.10 0.20 0.5250.525 1.25 Decimal Tolerance 0.0±0.01 0.00 ±0.005 0.000 ±0.001 Track A549 Team Yellow 3/9/14Luke Skelly WEIGHT: Vulcanized Rubber A3 SHEET 1 OF 1SCALE:1:5 DWG NO. TITLE: REVISIONDO NOT SCALE DRAWING MATERIAL: DATESIGNATURENAME DEBUR AND BREAK SHARP EDGES FINISH:UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: Q.A MFG APPV'D CHK'D DRAWN SolidWorks Student Edition. For Academic Use Only.