1) The document provides the assembly procedure for a 325D L excavator final drive. It lists the required tools and parts and provides detailed steps and illustrations for assembling the final drive components.
2) Key steps include pressing bearings into housings, measuring bearing preload, installing gears and planetary carrier assemblies, and securing the assembly with bolts.
3) Cleanliness is emphasized throughout assembly and anti-seize compounds are applied to parts before installation to prevent corrosion and ease future maintenance.
Caterpillar Cat 325D L Excavator (Prefix KBE) Service Repair Manual (KBE00001...udjjsjekkmme
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 325D L EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Caterpillar Cat 325D L Excavator (Prefix KBE) Service Repair Manual (KBE00001...udjjsjekkmme
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 325D L EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
194-3878 Spanner Wrench As (1)
1
194-3884 Spacer (1)
1
208-6033 Spanner Socket As (2)
1
208-6034 Spacer (2)
1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-0531 Duo-Cone Seal Installer As 1
P 5P-3931 Anti-Seize Compound 1
Q 240-1886 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
( 1 )
For S/N B6H1-398
( 2 )
For S/N B6H399-Up
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
2/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41) . Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36) .
3. Use Tooling (N) to install Duo-Cone seal (39B) .
Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38) .
3/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g01147930
5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38) . The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36) .
Illustration 4 g01147724
7. Install stopper plate (35) . Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38) .
8. Install Tooling (E) and a suitable lifting device to housing (36) . The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35) .
4/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g01147727
10. Assemble Tooling (D) , as shown.
Illustration 6 g01147731
11. Install Tooling (D) into housing (36) , as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D) . Rotate housing (36) in order
to seat the bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
5/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W) .
15. Remove Tooling (D) .
16. Separate Tooling (D) .
Illustration 8 g01147743
17. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (D) . Record the average measurement as Dimension (X) .
6/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 9 g01147742
18. Use a micrometer in order to measure the thickness at three locations of stopper plate (35) .
Record the average measurement as Dimension (Y) .
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
Illustration 10 g01147724
20. Install stopper plate (35) onto housing (38) . Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A) .
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing assembly (36) and (38) is approximately 120
kg (265 lb).
22. Secure the final drive assembly to Tooling (A) .
7/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35) .
24. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V) .
27. Remove Tooling (D) .
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35) .
8/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in the stopper palte and in housing (38) .
Illustration 14 g01147796
30. Install dowel (37) .
Illustration 15 g01147650
9/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 31. Apply Tooling (R) on bolts (35A) . Install plate (35B) and bolts (35A) .
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35) .
Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36) .
Illustration 17 g00781730
34. Install gear (33) on housing (36) .
10/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 18 g00781719
35. Assemble carrier assembly (27) , as follows.
Illustration 19 g00781607
a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install two bearings (31) in planetary gear (32) .
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
11/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e in order to install the other two planetary gears in the carrier.
Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33) . The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
12/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install bearing (23) in planetary gear (24) .
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
14/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. g. Repeat Steps 39.a through 39.f in order to install the other two planetary gears in the
carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33) .
41. Install retaining ring (18) .
Illustration 28 g00781412
42. Install spacer (17) . Install gear (16) .
15/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 29 g01389598
Note: Make sure that the oil passages in the shafts are oriented toward the center of carrier
assembly (15) .
43. Raise the temperature of carrier assembly (15) . Lower the temperature of the shafts. Install
the shafts into carrier assembly (15) until the groove of the shafts is at Dimension (A) .
Dimension (A) equals 25.00 ± 0.10 mm (0.984 ± 0.004 inch).
44. Make eight stake marks at distance of Dimension (C) from each shaft. Dimension (C)
equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to
Dimension (B) . Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
16/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 30 g00781407
45. Assemble carrier assembly (15) , as follows.
a. Install carrier assembly in position on gear (16) .
Illustration 31 g00781401
b. Install retaining ring (14) onto gear (16) .
Illustration 32 g00780432
c. Install washer (11) . Install bearing assembly (13) . Install gear (12) . Install washer
(11) . Install retaining ring (10) with Tooling (C) .
d. Repeat Steps 45.a through 45.c for the other two planetary gears.
17/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 33 g00780428
46. Install spacer (9) . Install gear (8) .
Illustration 34 g00879365
47. Install O-ring seal (7) on plugs (4) .
Illustration 35 g00879362
48. Install plugs (4) and spacer (6) in cover (2) .
18/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 49. Position gear (5) . Install bolts (3) .
Illustration 36 g00708090
Illustration 37 g00708089
50. Place a piece of solder in the center of gear (8) .
Note: You may need to apply some grease to the solder in order to keep the solder in
position on gear (8) .
51. Use Tooling (B) and a suitable lifting device to Install cover (2) . The weight of cover (2) is
approximately 32 kg (70 lb).
52. Install four bolts (1) at 90 degrees from each other. Tighten bolts (1) in a crisscross pattern
to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn bolts (1) and additional 60 ± 5 degrees.
53. Remove bolts (1) .
54. Use Tooling (B) and a suitable lifting device to remove cover (2) . The weight of cover (2)
is approximately 32 kg (70 lb).
55. Use a micrometer to measure the thickness of the solder. Record this measurement in order
to determine the thickness of the shims for plate (6) . Adjust the shims in order to obtain a
clearance of 1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate (6) and gear (8) .
19/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. 56. Apply Tooling (M) to the mating surfaces of cover (2) and the housing.
57. Use Tooling (B) and a suitable lifting device to Install cover (2) . The weight of cover (2) is
approximately 32 kg (70 lb).
58. Apply Tooling (R) to bolts (1) . Install bolts (1) and the washers. Tighten bolts (1) in a
crisscross pattern to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn bolts (1) and additional
60 ± 5 degrees.
Illustration 38 g00783362
59. Remove plug (4) (not shown). Attach Tooling (J) to cover (2) . Reduce the air pressure at
the source to 103 kPa (15 psi). Apply air pressure to Tooling (J) . This air will test the Duo-
Cone seals.
60. Use the ball valve on Tooling (J) to eliminate the air pressure to the final drive. A pressure
of 98 kPa (14.2 psi) must be maintained for 30 seconds.
61. Remove Tooling (J) . Install plug (6) . Torque plug (6) to 80 ± 10 N·m (59 ± 7 lb ft).
62. Remove the final drive from Tooling (A) . The weight of the final drive assembly is
approximately 310 kg (683 lb).
End By:
a. If necessary, install the final drive sprocket. Refer to Disassembly and Assembly, "Final
Drive Sprocket - Remove and Install".
b. Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 20 08:58:23 UTC+0800 2020
20/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP4...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D L EXCAVATOR A3R
Configuration: 325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i06146847
Final Drive - Assemble
SMCS - 4050-016
S/N - A3R1022-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CYW1-UP
S/N - CZF1-UP
S/N - DBH380-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC644-UP
S/N - GPB802-UP
S/N - J8D1-UP
S/N - J9D1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG814-UP
1/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 138-7576 Link Bracket 3
F 138-7574 Link Bracket 2
G
1U-5933 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
H 4C-5599 Anti-Seize Compound -
J 9S-3263 Thread Lock Compound -
K 8C-8422 Sealant -
L FT-2770 Leak Down Test Tool 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A) .
Illustration 1 g01208879
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) that make contact with the
bearing cups. Install a bearing cup that is in each side of the sprocket housing with a press.
Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that make contact with bearing
cones (42) .
4. Install inner bearing cone (42) on the motor housing.
3/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 2 g01208625
5. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) . The weight of
sprocket housing (35) is approximately 109 kg (240 lb). Install sprocket housing (35) on the
motor housing. Carefully install outer bearing cone (42) on the sprocket housing.
Illustration 3 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct amount of shims (40)
that are required for the proper bearing preload, as follows:
4/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 4 g01208987
a. Use a depth micrometer in order to measure the step height of coupling gear (38) at
several locations around the gear. Find the average for the measured dimensions
around the gear and record the dimension. Call this Dimension (X) .
b. Apply a load of 4000 kg (8820 lb) to bearing cones (42) .
c. Rotate sprocket housing (35) several times in order to seat the bearing cones.
d. Reduce the load to 3000 ± 300 kg (6615 ± 660 lb).
Illustration 5 g00631001
e. While the load is still on the bearing cones, measure the distance between the top face
of the motor housing and the top face of bearing cone (42) . Take measurements in
several locations around the motor housing. Find the average of the measured
dimensions, and record the dimensions. Call this Dimension (Y) .
f. Determine the correct thickness of shims (40) which are used between bearing cone
(42) and coupling gear (38) . Use the following equation in order to determine the
shim pack thickness.
Shim pack thickness ... (Y) − (X) ± 0.05 mm (0.002 inch)
Note: If two shims (40) are required, install the thinnest shim next to coupling gear
(38) during final assembly.
5/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 6 g01208625
7. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) . Separate sprocket
housing (35) from the motor housing.
ReferenceRefer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that make contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
Illustration 7 g00631006
6/20
325D L Excavator A3R00001-UP (MACHINE) POWERED BY C7 Engine(SEBP451...
2020/5/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...