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NON-CHEMICAL WATER TREATMENT
What is the Scale Free System?
• Industry leading, patented technology
• “Green" alternative to water treatment that prevents and
reverses scale formation, halts corrosion and prevents
microbiological growth for all heat transfer systems without
the use of chemicals
• Best non-chemical water treatment system available on the
market today utilizing “system neutralization” technology.
• Reduces water usage, energy consumption and operating
costs while eliminating chemicals from your facility
• Unlike all other non-chemical systems, SFS does NOT
attempt to change or alter water chemistry in any way,
rather SFS treats and protects your equipment
History of Scale Free Systems, Inc.
• Established 15 years ago in St. Louis, Missouri
• National and International provider of water treatment
Threats to Your Bottom Line
Scale Bacteria Corrosion
Scale, Bacteria & Corrosion will Destroy Your Equipment…leading to costly
capital budget expenditures for equipment replacement.
Scale is the biggest problem associated with
the efficient and cost-effective operation of
your heat exchange equipment.
Studies have shown that as little as an ⅛” of
scale formation on heat transfer surfaces
can lead up to a 15% increase in energy
consumption.
Scale
60%
Bacteria
20%
Corrosion
10%
Filtration
10%
Protect Your Bottom Line
SFS neutralizes the pipes and equipment shell to the same
polarity as the ions in the water.
Engineered application pulls the dynamic electrical energy
out of the water, through a control panel that regulates
and controls the energy flow and ultimately out to an
independent grounding system.
Reverse
Scale
Formation
Prevent
Bacteria
Growth
SFS utilizes Copper-Silver Ionization for microbial control;
a dispersive process that introduces stable, long-lived,
positively charged copper and silver ions into the water
system to destroy biofilms and slimes that can harbor
harmful bacteria.
Safe ionic concentration levels are maintained by regular
monitoring of the water in the system, offering additional
long-term residual protection.
Halt
Corrosion
SFS eliminates the electrical bridge that starts the harmful
corrosion process.
By neutralizing electrical activity, chemical decomposition
necessary to produce free oxygen and free hydrogen in
solution (agents responsible for pitting and corrosion) is
eliminated.
Scale Protection by System Neutralization
SFS Controllers & WebAdvantage
Internet Communications…coming soon
SFS controllers are the heart of the system
• Monitor and regulate the electrical activity in the water.
• Continuously modulates the output across the equipment to match the energy in the
water and sustain a neutral environment.
• Maximize your facility water usage and lower utility costs
• Give remote system alerts with the addition of the WebAdvantage monitoring feature.
WebAdvantage
Internet Communications
Key Features:
• 128 Bit Encryption Security
• Change Settings Remotely
• No Software to Load
• Back-Up Server Assurance
• One Page Summary
• Email Alarm Notification
• Constant Connection
• Server Stored History
• Custom Reporting
• Graphical Interface
Microbiological Control
COPPER-SILVER IONIZATION is approved by the US EPA (as per its Safe Water
Drinking Act) for biological treatment of domestic water supplies against
infections of Legionella, E. Coli, Salmonella and a host of other microbes as
well. It is a dispersive process that introduces long-lived, stable, positively
charged copper and silver ions into the water system.
1- The copper-silver ionization process is provoked by
running DC voltage between the copper and silver
electrodes submerged in water, thereby releasing the
positively charged Cu and Ag ions into the water.
2- Having water flow between the electrodes carries
away the metallic ions into the water system.
3- Once in the water reservoir, the positively charged
copper and silver ions bind themselves to and attack
negatively charged microorganisms such as
Legionella bacteria and commence the biocide
process.
4- Upon contact with these microorganisms, the
copper-silver ions attack in a multiphase process to
disrupt the overall cell metabolism causing cellular
lysis (death). Safe ionic concentration levels are
maintained by monitoring the water system and thus
offer additional long-term residual protection.
100
1000
10000
100000
Typ. Chemical
Treatment
Cooling Tower
Water Std. EPA Safe
Drinking Water Typ. SFS
Treatment
CFUs/ml
Microbial Control Comparison
How Does Cu-Ag Ionization Compare?
HigherCFU=morebacteria
SFS EXCEEDS
Microbiological
Standards
The Other Guys
Reuse Blowdown Water and Save!
SFS Biological Control is compliant with EPA standards for drinking
water quality set forth in the Safe Drinking Water Act (SDWA).
All blowdown water exiting the system is compliant with the Federal
Water Pollution Control Act.
WHAT DOES THAT MEAN FOR YOU??? SAVE MONEY
Sanitary Sewer
Water w/ Chemicals &
Raw Sewage
• Discharge Must be Treated
• Costly Industrial Surcharge
Rates
Storm Sewer
Rain Runoff &
SFS Blowdown Water
• Discharge Water Safe
• No Discharge Fees
Reuse or Recycle the
Blowdown Water for
Irrigation or other
On-Site Use (Graywater)
Sustainability: SFS Green Solution
• Immediately reduce the environmental footprint of a facility by eliminating
toxic water treatment chemicals.
• Installing SFS presents a compelling opportunity to generate operational
savings while treating water in an environmentally friendly manner.
PLUS - Use of SFS will also earn points in the LEED system.
• Chemical-free discharge water can be reused for other purposes on site
instead of being sent to a treatment facility.
• The cycles of concentration will increase inside the system, saving water
and reducing costs.
• SFS provides a distinct environmental advantage, while mitigating the risk
of accidental chemical spills, chronic exposure and bioaccumulation of
persistent chemicals in the food chain.
CREATING CHEMICAL-FREE
SOLUTIONS FOR A BETTER
ENVIRONMENT
BECAUSE WE ALL LIVE
DOWNSTREAM
Essential Cooling Tower Treatment
Good Tower Treatment
STARTS with:
• Knowledge of makeup water
chemistry and operating
conditions.
• A treatment system designed
to meet scale, biological and
corrosion control.
• Good conductivity control.
• Consistent monitoring and
maintenance of the system.
Good Tower Treatment
ENDS with:
• Water and energy savings.
• Lower facility operating and
maintenance costs.
• Clean condenser tubes and
good heat transfer.
• No corrosion of equipment
surfaces and piping.
• Reduced environmental
footprint by eliminating
chemicals – Reuse
Blowdown!
Why Should You Consider
Non-Chemical Water Treatment?
• Cooling system operation represents 12-18% of an
industrial building’s operating costs.
• Poor water treatment reduces operating efficiency by
as much as 25%.
• SFS reduces water consumption by increasing the
cycles of concentration through the system over what a
chemical treatment program can achieve.
• More cycles means less water consumed!
• Environmental standards groups such as LEED are
encouraging facility owners to implement changes that
positively impact the environment while protecting the
bottom-line.
• Facility owners and managers are increasingly aware of
the safety and liability risks/costs associated with the
storage and handling of chemicals on-site.
Reduce
Energy
Costs
Conserve
Water
Protect the
Environment
Increase
Safety
Benefits of Using SFS
• Prevents Scale and Corrosion
• Prevents Microbiological Growth
• Increases Operational Efficiency
• Reduction in Water Costs
• Reduction in Energy Costs
• Extends the Life of Your Equipment
• Eliminates Sewer Charges for Discharge
• Sustainability and Green Advantages
• No Chemical Storage, Handling or Disposal Ever Again!!!
Applications
• Evaporative Condensers
• Cooling Towers
• Chillers
• Boilers
• Heat Exchangers
• Hot Water Heaters
Installation
• The SFS Team will provide complete
installation with drawings or supervise
the system installation by your staff
• SFS will provide system start and test
• SFS will provide service training for your
personnel on the system operation and
routine maintenance
• Lifetime warranty on all SFS equipment
Markets Served
Market Some Customer Examples
Refrigeration Martin Brower, Nordenia USA, Phoenix Cold Storage
Healthcare BJC Hospital, Pinecrest Place, Brookdale Living
Education Millstadt IL Dist., Wright City MO Dist., Olney IL Dist.
Government MODOT, StL County, City of Maryland Heights MO
Food Processing Prairie Farms Dairies, Pinnacle Foods, Gourmet Dining
Commercial/Ind.
Manufacturing
FAA Flight Safety, Brewer Science, Alton Telegraph
Hotel/Resorts Aramark Q Center, Double Tree, Hilton, Howard Johnson
Barnes-Jewish St. Peters Hospital (BJSPH)
a major St. Louis, Missouri Hospital
• Acute-care hospital with 175 beds and 500+ physicians
• Provides full inpatient services and emergency care
BJSPH sought out innovative green technologies for
their campus to reduce impacts on the environment
while generating operational savings.
SFS Application:
• SFS was installed on heat exchange equipment in April 2011 - 500 ton
evaporative condenser and chiller.
Case Study - Project Profile
Results:
• SFS performance far exceeded expectations of BJSPH
administration and facilities staff. SFS installed on
remaining HX equipment – 800 tons towers/chillers.
• Immediate reduction of environmental footprint by
eliminating toxic water treatment chemicals.
• SFS controlled scale, corrosion and microbiological
contamination.
• 12% Energy Reduction 9.8% Water Usage Reduction
• Lowered operating and maintenance costs.
The SFS/BJSPH partnership created a dedicated team approach
to providing a non-chemical solution for water treatment.
Your Bottom Line is Saving Money
Return on Investment – The Payback Summary
• Typical payback period of 18 months or less
• Typical water cost savings of 8-25%
• Typical energy savings of 3-18%
• Savings on sewer discharge fees
• Eliminate all costs associated with chemicals
• Eliminate environmental fees and licenses
Let us do a Payback Analysis for you!
Questions? Need More Information?
Scale Free Systems
325 Sun Valley Circle
Fenton, MO 63026
www.scalefreeintl.com
Bob Meeh, President
bobmeeh@scalefreeintl.com
(314) 581-5222
Bob Hanneken, Vice-President
rhanneken@scalefreeintl.com
(314) 287-1401
Thank You for Your Time!!
Regional Sales Associates
South-West North-East Service
Ronnie Taylor Scott Abel Robby Meeh
(305) 735-1454 (262) 305-5353 (314) 608-0361

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Utilizing Online TOC Monitoring to Control Industrial Water Quality
 

SFS PP 2014 Presentation

  • 2. What is the Scale Free System? • Industry leading, patented technology • “Green" alternative to water treatment that prevents and reverses scale formation, halts corrosion and prevents microbiological growth for all heat transfer systems without the use of chemicals • Best non-chemical water treatment system available on the market today utilizing “system neutralization” technology. • Reduces water usage, energy consumption and operating costs while eliminating chemicals from your facility • Unlike all other non-chemical systems, SFS does NOT attempt to change or alter water chemistry in any way, rather SFS treats and protects your equipment History of Scale Free Systems, Inc. • Established 15 years ago in St. Louis, Missouri • National and International provider of water treatment
  • 3. Threats to Your Bottom Line Scale Bacteria Corrosion Scale, Bacteria & Corrosion will Destroy Your Equipment…leading to costly capital budget expenditures for equipment replacement. Scale is the biggest problem associated with the efficient and cost-effective operation of your heat exchange equipment. Studies have shown that as little as an ⅛” of scale formation on heat transfer surfaces can lead up to a 15% increase in energy consumption. Scale 60% Bacteria 20% Corrosion 10% Filtration 10%
  • 4. Protect Your Bottom Line SFS neutralizes the pipes and equipment shell to the same polarity as the ions in the water. Engineered application pulls the dynamic electrical energy out of the water, through a control panel that regulates and controls the energy flow and ultimately out to an independent grounding system. Reverse Scale Formation Prevent Bacteria Growth SFS utilizes Copper-Silver Ionization for microbial control; a dispersive process that introduces stable, long-lived, positively charged copper and silver ions into the water system to destroy biofilms and slimes that can harbor harmful bacteria. Safe ionic concentration levels are maintained by regular monitoring of the water in the system, offering additional long-term residual protection. Halt Corrosion SFS eliminates the electrical bridge that starts the harmful corrosion process. By neutralizing electrical activity, chemical decomposition necessary to produce free oxygen and free hydrogen in solution (agents responsible for pitting and corrosion) is eliminated.
  • 5. Scale Protection by System Neutralization
  • 6. SFS Controllers & WebAdvantage Internet Communications…coming soon SFS controllers are the heart of the system • Monitor and regulate the electrical activity in the water. • Continuously modulates the output across the equipment to match the energy in the water and sustain a neutral environment. • Maximize your facility water usage and lower utility costs • Give remote system alerts with the addition of the WebAdvantage monitoring feature. WebAdvantage Internet Communications Key Features: • 128 Bit Encryption Security • Change Settings Remotely • No Software to Load • Back-Up Server Assurance • One Page Summary • Email Alarm Notification • Constant Connection • Server Stored History • Custom Reporting • Graphical Interface
  • 7. Microbiological Control COPPER-SILVER IONIZATION is approved by the US EPA (as per its Safe Water Drinking Act) for biological treatment of domestic water supplies against infections of Legionella, E. Coli, Salmonella and a host of other microbes as well. It is a dispersive process that introduces long-lived, stable, positively charged copper and silver ions into the water system. 1- The copper-silver ionization process is provoked by running DC voltage between the copper and silver electrodes submerged in water, thereby releasing the positively charged Cu and Ag ions into the water. 2- Having water flow between the electrodes carries away the metallic ions into the water system. 3- Once in the water reservoir, the positively charged copper and silver ions bind themselves to and attack negatively charged microorganisms such as Legionella bacteria and commence the biocide process. 4- Upon contact with these microorganisms, the copper-silver ions attack in a multiphase process to disrupt the overall cell metabolism causing cellular lysis (death). Safe ionic concentration levels are maintained by monitoring the water system and thus offer additional long-term residual protection.
  • 8. 100 1000 10000 100000 Typ. Chemical Treatment Cooling Tower Water Std. EPA Safe Drinking Water Typ. SFS Treatment CFUs/ml Microbial Control Comparison How Does Cu-Ag Ionization Compare? HigherCFU=morebacteria SFS EXCEEDS Microbiological Standards The Other Guys
  • 9. Reuse Blowdown Water and Save! SFS Biological Control is compliant with EPA standards for drinking water quality set forth in the Safe Drinking Water Act (SDWA). All blowdown water exiting the system is compliant with the Federal Water Pollution Control Act. WHAT DOES THAT MEAN FOR YOU??? SAVE MONEY Sanitary Sewer Water w/ Chemicals & Raw Sewage • Discharge Must be Treated • Costly Industrial Surcharge Rates Storm Sewer Rain Runoff & SFS Blowdown Water • Discharge Water Safe • No Discharge Fees Reuse or Recycle the Blowdown Water for Irrigation or other On-Site Use (Graywater)
  • 10. Sustainability: SFS Green Solution • Immediately reduce the environmental footprint of a facility by eliminating toxic water treatment chemicals. • Installing SFS presents a compelling opportunity to generate operational savings while treating water in an environmentally friendly manner. PLUS - Use of SFS will also earn points in the LEED system. • Chemical-free discharge water can be reused for other purposes on site instead of being sent to a treatment facility. • The cycles of concentration will increase inside the system, saving water and reducing costs. • SFS provides a distinct environmental advantage, while mitigating the risk of accidental chemical spills, chronic exposure and bioaccumulation of persistent chemicals in the food chain. CREATING CHEMICAL-FREE SOLUTIONS FOR A BETTER ENVIRONMENT BECAUSE WE ALL LIVE DOWNSTREAM
  • 11. Essential Cooling Tower Treatment Good Tower Treatment STARTS with: • Knowledge of makeup water chemistry and operating conditions. • A treatment system designed to meet scale, biological and corrosion control. • Good conductivity control. • Consistent monitoring and maintenance of the system. Good Tower Treatment ENDS with: • Water and energy savings. • Lower facility operating and maintenance costs. • Clean condenser tubes and good heat transfer. • No corrosion of equipment surfaces and piping. • Reduced environmental footprint by eliminating chemicals – Reuse Blowdown!
  • 12. Why Should You Consider Non-Chemical Water Treatment? • Cooling system operation represents 12-18% of an industrial building’s operating costs. • Poor water treatment reduces operating efficiency by as much as 25%. • SFS reduces water consumption by increasing the cycles of concentration through the system over what a chemical treatment program can achieve. • More cycles means less water consumed! • Environmental standards groups such as LEED are encouraging facility owners to implement changes that positively impact the environment while protecting the bottom-line. • Facility owners and managers are increasingly aware of the safety and liability risks/costs associated with the storage and handling of chemicals on-site. Reduce Energy Costs Conserve Water Protect the Environment Increase Safety
  • 13. Benefits of Using SFS • Prevents Scale and Corrosion • Prevents Microbiological Growth • Increases Operational Efficiency • Reduction in Water Costs • Reduction in Energy Costs • Extends the Life of Your Equipment • Eliminates Sewer Charges for Discharge • Sustainability and Green Advantages • No Chemical Storage, Handling or Disposal Ever Again!!!
  • 14. Applications • Evaporative Condensers • Cooling Towers • Chillers • Boilers • Heat Exchangers • Hot Water Heaters Installation • The SFS Team will provide complete installation with drawings or supervise the system installation by your staff • SFS will provide system start and test • SFS will provide service training for your personnel on the system operation and routine maintenance • Lifetime warranty on all SFS equipment
  • 15. Markets Served Market Some Customer Examples Refrigeration Martin Brower, Nordenia USA, Phoenix Cold Storage Healthcare BJC Hospital, Pinecrest Place, Brookdale Living Education Millstadt IL Dist., Wright City MO Dist., Olney IL Dist. Government MODOT, StL County, City of Maryland Heights MO Food Processing Prairie Farms Dairies, Pinnacle Foods, Gourmet Dining Commercial/Ind. Manufacturing FAA Flight Safety, Brewer Science, Alton Telegraph Hotel/Resorts Aramark Q Center, Double Tree, Hilton, Howard Johnson
  • 16. Barnes-Jewish St. Peters Hospital (BJSPH) a major St. Louis, Missouri Hospital • Acute-care hospital with 175 beds and 500+ physicians • Provides full inpatient services and emergency care BJSPH sought out innovative green technologies for their campus to reduce impacts on the environment while generating operational savings. SFS Application: • SFS was installed on heat exchange equipment in April 2011 - 500 ton evaporative condenser and chiller. Case Study - Project Profile Results: • SFS performance far exceeded expectations of BJSPH administration and facilities staff. SFS installed on remaining HX equipment – 800 tons towers/chillers. • Immediate reduction of environmental footprint by eliminating toxic water treatment chemicals. • SFS controlled scale, corrosion and microbiological contamination. • 12% Energy Reduction 9.8% Water Usage Reduction • Lowered operating and maintenance costs. The SFS/BJSPH partnership created a dedicated team approach to providing a non-chemical solution for water treatment.
  • 17. Your Bottom Line is Saving Money Return on Investment – The Payback Summary • Typical payback period of 18 months or less • Typical water cost savings of 8-25% • Typical energy savings of 3-18% • Savings on sewer discharge fees • Eliminate all costs associated with chemicals • Eliminate environmental fees and licenses Let us do a Payback Analysis for you!
  • 18. Questions? Need More Information? Scale Free Systems 325 Sun Valley Circle Fenton, MO 63026 www.scalefreeintl.com Bob Meeh, President bobmeeh@scalefreeintl.com (314) 581-5222 Bob Hanneken, Vice-President rhanneken@scalefreeintl.com (314) 287-1401 Thank You for Your Time!! Regional Sales Associates South-West North-East Service Ronnie Taylor Scott Abel Robby Meeh (305) 735-1454 (262) 305-5353 (314) 608-0361