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Hands OnTechnologies
Presents:
TheT.A.M.M.I. Mk. II
Jack Pomales: Project Manager
MelissaGallagher:Continuity Specialist
Anthony Picaro: Software Designer
Shawn Riker: Concept Designer
1
T.A.M.M.I.
• Technological
• Anatomical
• Motion-controlled
• Mechanical
• Innovation 2
Hands OnTechnologies
• T.A.M.M.I. is a motion controlled robotic arm that is capable of mimicking the human
arm as close as technically possible considering today’s known technology.
• Motivation: Given the hazards of the global environment and the United States’
involvement in actions around the globe, T.A.M.M.I. is conceptually geared towards the
mission of defending those who defend us.
• Perspective: An inexpensive, rugged arm that can be easily transported to a site within
a dangerous environment. The arm itself will be designed using lightweight composite
materials that, should damage occur, can easily be replaced due to the modular design
of the arm.
3
Reduced Risks
• T.A.M.M.I. can function in
situations where it is hazardous
for humans to be
• T.A.M.M.I. will be able to function
where it will be unhealthy for
humans
• Human involvement becomes
limited, reducing the chance for
injuries
4
HowT.A.M.M.I. got to the Next Level
• Durability is one of the main focuses
• Durability is an essential feature of the arm
• Compatibility and easily interchanging
parts make the arm modular
5
T.A.M.M.I.’s Uses
Military
• Will be used for bomb diffusion
and removal
• Repairs can be made to machines
at no risk of bodily harm
• Can be operated for heavy
weapon defenses from safe
bunkers
• Veterans that sacrificed will be
able to walk and hold their loved
ones again
Commercial
• Waste disposal becomes less risky
for dumpers
• HAZMAT can use it in high-risk
situations
• Heavy lifting can be accomplished
without hurting the workforce
• Intricate building can be done
without shaky hands meaning
more product can be made
6
T.A.M.M.I.’s Uses Continued
Medical Field
• More surgeries can be done
laparoscopically, increasing
success
• Prosthetics will be able to move
as a human arm would
• Doctors could see more patients
at once using preset procedures
Personal Use
• The arm could be used to make
more sophisticated smart houses
that could do chores for its
owners
• House repairs in suboptimal
conditions could be completed
easily
• Heavy lifting and installation of
objects could be completed
without hiring an entire crew
7
T.A.M.M.I.’s Features
The Hardware
• Built to be durable
• Three prong hand has more grip
than its two prong counterparts
• Entire design is modular
• Movement and functionality is
fluidly
The Software
• Motion sensor copies an actual
arms movements and send it to
the robotic arm
• Motion sensor talks well with the
arm with negligible delays
8
Typical Prices of Alternate Products
• LT2/F: “Bulldog”
• Global Securities: “Matilda”
• HD2: “Mastiff”
$20,500.00
$25,000.00
$27,000.00
Price of Production of the Hands on Robot
Item Number Price: :
Servos: 9 $200.00
Exoskeletons: 5 $75.00
Brackets: 15 $80.00
Machined Metal: $70.00
Tools: $50.00
Wires: 10 $10.00
Arduino MCU: 1 $30.00
Total: $515.00
9
T.A.M.M.I.’s Features
“Bulldog”
• The least expensive alternative
that can be bought right now is
$20.5K
• This is 41 times above the
building cost ofT.A.M.M.I.
• This is 20.5 times above the
selling cost
T.A.M.M.I.
• T.A.M.M.I. cost around $500 to
make and has an estimated price
of $1,000
• Hands OnTechnologies can sell
20 arms for less than 1 “Bulldog”
• Profit will be made after 2 sales
• If 20 arms are sold, a profit of
$10,000 is made
10
Return on Investment
• Estimated Cost of parts for the Entire System: $500.00
• A low cost structure and rugged will pay for itself in
approximately 2 months if used in a hostile environment.
• Cost of ownership for solution for 1st year = $1500.00
between buyingT.A.M.M.I. and purchasing replacement
parts.
• Break even in 6 months. Revenue generated upon actual
use in a hostile environment.
• Not necessarily. Monetary Revenue is generated upon
purchase, but “that warm & fuzzy feeling” is what you are
describing here
• Not sure how to fix, suggestions would be fantastic
11
SYSTEM: COST AND UNIT FUNCTION
Component Description Use cost
HS-805BB Servo motor Shoulder rotation $35
31311S Hi-Tec servo motor Arm joints $10
31081S Hi-Tec sub-micro servo
motor
Wrist rotation $13
RCD 33755S Hi-Tec Karbonite Giant-
Scale Servo Motor
Rotating Base (Main choice) $30
HS-422 Servo motor Rotating base (alternative 1) $30
RCD 31422S Deluxe Servo Rotating base (alternative 2) $12
Leap Motion Controller Leap Motion Controller Motion detection $68
Arduino Uno R3 Board Arduino Uno
Microcontroller
Microcontroller $20
12
PHYSICAL DESIGN AND STRUCTURE
• The structure was designed to be
both modular and rugged.
• The structure itself is composed of
zinc-aluminum threaded rods that
are sheathed in thin aluminum
guards.
• The end plates are common heavy
duty plastics capable of being found
at any local hardware store.
• The Servo blocks provide greater
structural integrity and gives a
steady base to rotate from.The
bearing allows for a freedom of
rotation that the servo alone cannot
provide.
13
Characteristics of the Arm
• Designed around the human arm From
the degrees of rotation to the structure
of the skeleton
• Shown here we have the shoulder
constructed with three servos that allow
for similar range of motion to biological
shoulder.
• The elbow which has more between 10-
15 degrees more range of motion
rearward.
• Which includes a wrist and hand
assembly.While the final design
implemented will have a 0-176 degree z-
axis rotation.
• With this in mind we have always had
the human body as a concept since the
users will have an already easy
familiarity when dealing with the
controls. 14
TAMMI’s Evolution
Original Ideas
• Always meant to be rugged and
durable
• Were going to have only one or
two servos for the shoulder
• Claw hand was planned with
limited wrist movement
Added Expansions
• Added extra joint brackets to
increase stability from rapid
movement
• Gave the shoulder three servos
for complete range of motion
• Three prong hand replaced claw
with full rotational movement
15
Work Schedule Break Down
ID Activity Description Deliverables/
Checkpoints
Dur.
(days)
People Resources
1 Rough Design Complete Detailed
Rough Draft of
Design
Several Sketches of
concept
14 Shawn  PC
2 Purchase
components
Identify parts
Place order
Receive parts
24 Jack
Anthony
 PC
 Local Business
3 Fabricate
components
Begin metal working 12 Jack  Aluminium
 Metal Shop
4 Begin wiring Create any wires
necessary for
soldering
Order wires
Cut wires
Solder wires
5 Jack
Melissa
 Lab
 Soldering Iron
5 Build Skeleton Build to scale the
prototype
Fasten components
troubleshoot
14 Jack
Melissa
Shawn
Anthony
 Nuts
 Bolts
 Hand tools
6 Test electronic
components
Test all servos
Create a wire harness
15 Jack
Shawn
 Multimeter
 Power supply
7 Apply Wiring
Harness to
Skeleton
Fasten wiring loom to
arm
Test minute functionality
5 Jack
Melissa
 Wire cutters
16
Project Roadmap
Weeks 1-3:
Brainstorming/Product
Description
Weeks 3-5: Benefits,
Functionality, Begin Material
Inventory
Weeks 5-7: Price Inventory,
and Begin Rough Software
and Hardware Designs
Weeks 7-9: Mechanical and
Technical Design Rough Drafts
Weeks 9-11: Final Design
Weeks 11-13 :Physical
Hardware Adaptation to
Design
Weeks 13-15: Fabrication of
Physical Design
Weeks 15-17: Decide on Final
Inventory , and Final Device
Measurements
Weeks 17-19: Functional Sweep
of the Hardware and Physical
Layer Integration
Weeks 19-21: Software
Compiled/ Functional
Hardware Tests
Weeks 21-24: Working
Prototype
17
SERVO AND SERVO BLOCK EXOSKELETON
18
Leap Motion Controller
• The Leap motion
controller is a unique
control system for robotic
implementation.
• Very few teams have
used it but with the new
firm and software updates
it fits our needs nicely.
• As it stands the
hemisphere of activity is:
• 180 degrees along the x-
axis
• 90 degrees from origin
along the y-axis
• 180 degrees along the z-
axis
19
Arduino Schematic
20
Software Architecture
Start
Base
Rotation
Servo1
Rotation
Servo2
Rotation
Servo5
Rotation
Servo4
Rotation
Servo3
Rotation
Base
Correct?
Initialization
Rot.
Correct?
Rot.
Correct?
Rot.
Correct?
Rot.
Correct?
Rot.
Correct?
Rotate
Correction
Refresh
Yes Yes
NoNo
21
Hardware Sub-System Description
• Designed around a six servo system
• Arduino Uno 3 Micro Controller
• Leap: Motion Controller Unit
• Complimented with 3 PL-Mod Shields
• Customized Wiring Harness
• STP Wiring
• 9-Volt Power Source in Form of Battery
22
Physical Sub-System Description
• Created from Rolled Aluminum
• Low cost easily obtained components
• Nuts/Bolts/Washer Assembly
• All Connectors are the same dimensions for easy
assembly/disassembly
• Rugged meant to be banged up.
• Modular in Design
23
Project Constraints
• Due to the nature of the materials used in construction our greatest enemy
will be noise.
• Limited Budget
• Limited Time
24
Summary and References
• IEEE. (2013). IEEE Standards forWirelessAccess inVehicular Environments -
Security Services for Applications and Management Messages. NewYork:
IEEE.
• McComb. (2005). Arduino Robot Bonanza. NewYork: McGraw Hill.
• Hitec Servo desriptions http://hitecrcd.com/products/servos
25

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Senior Project Presentation 2 Hands On Technologies T.A.M.M.I. Presentation powerpoint

  • 1. Hands OnTechnologies Presents: TheT.A.M.M.I. Mk. II Jack Pomales: Project Manager MelissaGallagher:Continuity Specialist Anthony Picaro: Software Designer Shawn Riker: Concept Designer 1
  • 2. T.A.M.M.I. • Technological • Anatomical • Motion-controlled • Mechanical • Innovation 2
  • 3. Hands OnTechnologies • T.A.M.M.I. is a motion controlled robotic arm that is capable of mimicking the human arm as close as technically possible considering today’s known technology. • Motivation: Given the hazards of the global environment and the United States’ involvement in actions around the globe, T.A.M.M.I. is conceptually geared towards the mission of defending those who defend us. • Perspective: An inexpensive, rugged arm that can be easily transported to a site within a dangerous environment. The arm itself will be designed using lightweight composite materials that, should damage occur, can easily be replaced due to the modular design of the arm. 3
  • 4. Reduced Risks • T.A.M.M.I. can function in situations where it is hazardous for humans to be • T.A.M.M.I. will be able to function where it will be unhealthy for humans • Human involvement becomes limited, reducing the chance for injuries 4
  • 5. HowT.A.M.M.I. got to the Next Level • Durability is one of the main focuses • Durability is an essential feature of the arm • Compatibility and easily interchanging parts make the arm modular 5
  • 6. T.A.M.M.I.’s Uses Military • Will be used for bomb diffusion and removal • Repairs can be made to machines at no risk of bodily harm • Can be operated for heavy weapon defenses from safe bunkers • Veterans that sacrificed will be able to walk and hold their loved ones again Commercial • Waste disposal becomes less risky for dumpers • HAZMAT can use it in high-risk situations • Heavy lifting can be accomplished without hurting the workforce • Intricate building can be done without shaky hands meaning more product can be made 6
  • 7. T.A.M.M.I.’s Uses Continued Medical Field • More surgeries can be done laparoscopically, increasing success • Prosthetics will be able to move as a human arm would • Doctors could see more patients at once using preset procedures Personal Use • The arm could be used to make more sophisticated smart houses that could do chores for its owners • House repairs in suboptimal conditions could be completed easily • Heavy lifting and installation of objects could be completed without hiring an entire crew 7
  • 8. T.A.M.M.I.’s Features The Hardware • Built to be durable • Three prong hand has more grip than its two prong counterparts • Entire design is modular • Movement and functionality is fluidly The Software • Motion sensor copies an actual arms movements and send it to the robotic arm • Motion sensor talks well with the arm with negligible delays 8
  • 9. Typical Prices of Alternate Products • LT2/F: “Bulldog” • Global Securities: “Matilda” • HD2: “Mastiff” $20,500.00 $25,000.00 $27,000.00 Price of Production of the Hands on Robot Item Number Price: : Servos: 9 $200.00 Exoskeletons: 5 $75.00 Brackets: 15 $80.00 Machined Metal: $70.00 Tools: $50.00 Wires: 10 $10.00 Arduino MCU: 1 $30.00 Total: $515.00 9
  • 10. T.A.M.M.I.’s Features “Bulldog” • The least expensive alternative that can be bought right now is $20.5K • This is 41 times above the building cost ofT.A.M.M.I. • This is 20.5 times above the selling cost T.A.M.M.I. • T.A.M.M.I. cost around $500 to make and has an estimated price of $1,000 • Hands OnTechnologies can sell 20 arms for less than 1 “Bulldog” • Profit will be made after 2 sales • If 20 arms are sold, a profit of $10,000 is made 10
  • 11. Return on Investment • Estimated Cost of parts for the Entire System: $500.00 • A low cost structure and rugged will pay for itself in approximately 2 months if used in a hostile environment. • Cost of ownership for solution for 1st year = $1500.00 between buyingT.A.M.M.I. and purchasing replacement parts. • Break even in 6 months. Revenue generated upon actual use in a hostile environment. • Not necessarily. Monetary Revenue is generated upon purchase, but “that warm & fuzzy feeling” is what you are describing here • Not sure how to fix, suggestions would be fantastic 11
  • 12. SYSTEM: COST AND UNIT FUNCTION Component Description Use cost HS-805BB Servo motor Shoulder rotation $35 31311S Hi-Tec servo motor Arm joints $10 31081S Hi-Tec sub-micro servo motor Wrist rotation $13 RCD 33755S Hi-Tec Karbonite Giant- Scale Servo Motor Rotating Base (Main choice) $30 HS-422 Servo motor Rotating base (alternative 1) $30 RCD 31422S Deluxe Servo Rotating base (alternative 2) $12 Leap Motion Controller Leap Motion Controller Motion detection $68 Arduino Uno R3 Board Arduino Uno Microcontroller Microcontroller $20 12
  • 13. PHYSICAL DESIGN AND STRUCTURE • The structure was designed to be both modular and rugged. • The structure itself is composed of zinc-aluminum threaded rods that are sheathed in thin aluminum guards. • The end plates are common heavy duty plastics capable of being found at any local hardware store. • The Servo blocks provide greater structural integrity and gives a steady base to rotate from.The bearing allows for a freedom of rotation that the servo alone cannot provide. 13
  • 14. Characteristics of the Arm • Designed around the human arm From the degrees of rotation to the structure of the skeleton • Shown here we have the shoulder constructed with three servos that allow for similar range of motion to biological shoulder. • The elbow which has more between 10- 15 degrees more range of motion rearward. • Which includes a wrist and hand assembly.While the final design implemented will have a 0-176 degree z- axis rotation. • With this in mind we have always had the human body as a concept since the users will have an already easy familiarity when dealing with the controls. 14
  • 15. TAMMI’s Evolution Original Ideas • Always meant to be rugged and durable • Were going to have only one or two servos for the shoulder • Claw hand was planned with limited wrist movement Added Expansions • Added extra joint brackets to increase stability from rapid movement • Gave the shoulder three servos for complete range of motion • Three prong hand replaced claw with full rotational movement 15
  • 16. Work Schedule Break Down ID Activity Description Deliverables/ Checkpoints Dur. (days) People Resources 1 Rough Design Complete Detailed Rough Draft of Design Several Sketches of concept 14 Shawn  PC 2 Purchase components Identify parts Place order Receive parts 24 Jack Anthony  PC  Local Business 3 Fabricate components Begin metal working 12 Jack  Aluminium  Metal Shop 4 Begin wiring Create any wires necessary for soldering Order wires Cut wires Solder wires 5 Jack Melissa  Lab  Soldering Iron 5 Build Skeleton Build to scale the prototype Fasten components troubleshoot 14 Jack Melissa Shawn Anthony  Nuts  Bolts  Hand tools 6 Test electronic components Test all servos Create a wire harness 15 Jack Shawn  Multimeter  Power supply 7 Apply Wiring Harness to Skeleton Fasten wiring loom to arm Test minute functionality 5 Jack Melissa  Wire cutters 16
  • 17. Project Roadmap Weeks 1-3: Brainstorming/Product Description Weeks 3-5: Benefits, Functionality, Begin Material Inventory Weeks 5-7: Price Inventory, and Begin Rough Software and Hardware Designs Weeks 7-9: Mechanical and Technical Design Rough Drafts Weeks 9-11: Final Design Weeks 11-13 :Physical Hardware Adaptation to Design Weeks 13-15: Fabrication of Physical Design Weeks 15-17: Decide on Final Inventory , and Final Device Measurements Weeks 17-19: Functional Sweep of the Hardware and Physical Layer Integration Weeks 19-21: Software Compiled/ Functional Hardware Tests Weeks 21-24: Working Prototype 17
  • 18. SERVO AND SERVO BLOCK EXOSKELETON 18
  • 19. Leap Motion Controller • The Leap motion controller is a unique control system for robotic implementation. • Very few teams have used it but with the new firm and software updates it fits our needs nicely. • As it stands the hemisphere of activity is: • 180 degrees along the x- axis • 90 degrees from origin along the y-axis • 180 degrees along the z- axis 19
  • 22. Hardware Sub-System Description • Designed around a six servo system • Arduino Uno 3 Micro Controller • Leap: Motion Controller Unit • Complimented with 3 PL-Mod Shields • Customized Wiring Harness • STP Wiring • 9-Volt Power Source in Form of Battery 22
  • 23. Physical Sub-System Description • Created from Rolled Aluminum • Low cost easily obtained components • Nuts/Bolts/Washer Assembly • All Connectors are the same dimensions for easy assembly/disassembly • Rugged meant to be banged up. • Modular in Design 23
  • 24. Project Constraints • Due to the nature of the materials used in construction our greatest enemy will be noise. • Limited Budget • Limited Time 24
  • 25. Summary and References • IEEE. (2013). IEEE Standards forWirelessAccess inVehicular Environments - Security Services for Applications and Management Messages. NewYork: IEEE. • McComb. (2005). Arduino Robot Bonanza. NewYork: McGraw Hill. • Hitec Servo desriptions http://hitecrcd.com/products/servos 25