The document explains the process and functionalities of kitting in SAP Extended Warehouse Management (EWM), detailing how kits are created, managed, and delivered. It outlines three main methods: kit to order, kit to stock, and reverse kitting, while emphasizing that kits are treated as composed of components rather than saved as master data. Additionally, it discusses system integration requirements, order processing, and the settings needed for efficient kitting operations in EWM.

1. SAP EWM
Kitting
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2. EWM
A kit is a list of products that are always delivered together.
Kits can be a group of materials used to repair a piece of machinery, or they
can be add-on products for other products, a display or assortment of
products to sell in a retail store, or an assortment of tools used for a particular
repair or assembly task.
Extended Warehouse Management does not save the kits as master data;
instead, it receives the information about the structure of a kit in the form of
items of an outbound delivery from the SAP ERP system.
The structure containing the kit in the outbound delivery, in combination with
a packaging specification, is used as a basis for assembling or producing a kit in
EWM.
A kit is a set of products that is defined by a bill of material (or component list)
and which is always shipped to a customer in a complete and assembled form.
The customer orders the kit; in the warehouse, they either pick an existing kit
or pick the component and build the kit; the warehouse ships the kit to the
customer; and customer service bills the customer for the complete kit (based
on kit pricing, not the pricing of the individual components).

3. Kitting
EWM supports various kitting functions that may take place in a warehouse,
including:
• Kit to Order: Using the Kit to Order process, kits are created when requested
by a sales order. If you do not have a certain kit in stock when the order is
placed, or you don't typically stock this kit, you can use the Kit to Order process
to assemble the kit at a kitting work center during outbound delivery
processing. EWM supports Kit to Order processes that are initiated either from
an SAP ERP sales order or an SAP Customer Relationship Management (CRM)
sales order.
• Kit to Stock: Using the Kit to Stock functionality, you can create kits and stock
them in the warehouse to speed up subsequent outbound delivery processing.
Kit to Stock can be triggered from ERP (based on requirements from Advanced
Planning and Optimization (APO) or Material Requirements Planning (MRP), or
manually generated) or locally in EWM.
• Reverse Kitting: The Reverse Kitting functionality is used to split a kit into its
components.

4. Kitting Levels
A kit can consist of the following levels:
• A kit header represents the finished kit.
• A kit component is a product in the kit.
EWM does not support nested kits, that is, kits in kits.
The kit header material is what the customer orders and what he will be
shipped and billed. The kit components are materials that are used to
assemble the kit.
EWM does not save the kit structure as master data. Instead, it receives the
information in the form of items and subitems of a delivery from the ERP system.
This allows flexibility for the kit to be adjusted in the originating sales order, it for
example, the customer doesn't need every component of the kit or if the customer
needs an additional component packaged together with the kit.

5. System Integration
Kit to Order
With kit to order, you can have the system automatically
assemble kits if there is no kit in stock.
The following rules apply to kits:
• A kit is always delivered in full to a customer.
• The kit header and kit components are always scheduled for
the same date.
• All components for the kit must come from the same
warehouse (this can beS achieved by means of internal transfer
between warehouses).
• Kit prices are always calculated at the header level.
• The kit header and kit components have a quantity ratio —
defined by the kit structure — to each other. This quantity ratio
is recalculated as soon as there are changes at kit header level
or at kit component level.

6. Kitting at a Work Center with a VAS Order
You can use this process to create a kit with a value-added service order (VAS
order).
This provides you with the following VAS order options:
• Working with a special kitting work center
• Automatic determination of the kitting work center
• Integrating VAS processing into the delivery
This process requires a packaging specification for the product of the kit header
item as master data, so that you can create a VAS order. This packaging
specification must have a level of the level type Kitting. If you are using
process-oriented storage control, you must assign the corresponding
warehouse process step (such as KIT) of the warehouse process used to the
kitting level.
The BC Sets /SPE/KIT_TO_ORDER on the ERP side and /SCWM/DLV_KTO in
EWM contain the important required settings for the kit -to-order process.

7. EWM Functions
Settings Required in ERP for Kit to Order Process
Define Item Category Groups Define Item Categories for Deliveries Define
Item Category Determination in Deliveries Set Goods Receipt Movement Type
for Kit Headers
Create Material master for Header part and components CIF the parts to
EWM Create a Sale BOM for the Header item Maintain the stock of the
components in EWM
Create a sale order for the Header item...Check BOM explosion Create
Outbound delivery in ECC Check the Outbound delivery order in EWM, check
the item types and hierarchy.
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8. EWM Functions
Settings required in EWM for Kit To Order Process for Kit WC
with VAS order scenario
Map Item Types from ERP System to EWM
Create a Storage Process including kit step
Maintain POSC data
Maintain Work Center set up for KIT WC, with VAS step
Create WOCR, Assign POSC
Create WPT, Assign WOCR
Determine WPT
Maintain STSS
Maintain VAS relevance
Maintain Packaging specification

9. EWM Functions
Kit to Stock
In addition to kitting specifically for outbound orders, you can also execute the kitting
ahead of orders being received from customers based on prior knowledge of or
anticipation of the orders (for example, based on forecasts or sales promotions) using
the Kit to Stock process in EWM.
The Kit to Stock process is a simple, streamlined kit creation process that is executed
and documented in the warehouse management system.
Kit creation can be triggered in the ERP system based on a production order (which
could have been created manually or automatically based on requirements from
planning, for example, using the Kit to Stock process from SAP Service Parts Planning),
or it can be triggered in the EWM system directly using a VAS order.
You can use this process to create kits and then transfer them to stock. This provides
you with a simple, streamlined kit creation process that is executed and documented in
the warehouse.
You can either trigger kit creation manually in the ERP system, based on a production
order, or in the EWM system directly using a value-added service order ( VAS order)

10. EWM Functions

11. EWM Functions
Define Order Types for VAS for Kit to Stock
Review Document types and item types OKTS/OKSR and IKTS/IKSR
Create a WPT for inbound and outbound...Source data in inbound WPT can be filled later
Maintain WPT determination
Maintain STSS
Create a storage type_copy from VAS/Section/Bin _Work center and staging area_Maintain
this In inbound WPT staging area
Maintain a Workcenter to perform KTS_check Master data
•Create Kit header and item
•Cif them
•Maintain Production BOM
•Maintain Packspec
•Create VAS order
•Create task for OBD
•Confirm in KITS WC
• Confirm VAS Order
• Post components
• Post KIT

12. EWM Documents

13. EWM Documents

14. EWM Documents

15. EWM Documents

16. EWM Documents
a) Create POSC for Kitting by creating a new step eg. ZKIT (VAS step)
b) Steps : OB01 , ZKIT, OB03
c) Define new work center copy from standard VERP Work center
d) We should change the layout

17. EWM Documents
We should enable change
kit flag in the new layout

18. EWM Documents
Create new warehouse process type
Create new WOCR and assign in WPT

19. EWM Documents
VAS relevance only for KIT Header

22. Process :
a) Create Sales order in ECC (BOM components should
come along with header)
b) Create Delivery in ECC (both header and components)
c) In EWM picking and PICK HU
d) Goto to /n/scwm/pack (Work center)
e) In work center press Generate Kits keeping cursor on the
handling Unit.
f) then the KIT header will be generated in the handling
unit.
g) Close the HU
h) Confirm WT and post the GI

23. KTO without VAS order
a) Remove relevance for VAS order creation
b)Ensure POSC is OB01, OB02, OB03 (pick, pack,
stage)
c) Change the layout of the pack work center.
Layout should have KIT generate icon
d)ODO creation -- > pick HU  PACK  in pack
work center we should generate KIT.

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