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Radiant Mixing Block
Sizing, piping & programming
You Could Install This!
•         circulator and radiant system
    Injection
  circulator in one
  package
• Only 4
  connections
• Must be
  piped Primary
  - Secondary
• Explain how variable
  speed injection mixing works:
Injection circulator pumps hot primary water into
    secondary to mix with cooler radiant return water.
    The injection circulator will speed up or slow down
    to reach the target temperature on the radiant side.
Do Some Math!
• Radiant system – 38,000 BTUH, 100 ΔT
                                1400 Radiant
                                   Supply
   – 7.6 GPM, 5’ head loss                     1800 Boiler
                                                 Supply


   – 1400 SWT, 1300 RWT

• Injection pipe sizing:

              38,000
   – GPM =
              50 x 500


   – GPM = 1.52
   – What size injection legs? ½” copper
Let’s Get Inside…
                                        AC Power
                                        cord



 Control
                006 Injection
                Circ.




                                             Steel back
Cover                                        plate
                 008 System Circ.   Cast brass
                                    casing
A Sizing Exercise
• 53,000 BTUH; 200 ΔT
                                1800 in
   – 1150 SWT; 1050 RWT                   1050 in
     1800 primary
                               1150 out
• Radiant flow:
   – GPM = BTUH ÷ ΔT X 500
   – GPM = 53,000 ÷ 20 X 500
   – GPM = 5.3                             1150 out


• Injection flow:
• GPM = 53,000 ÷ 65 x 500
• GPM = 1.63
• What size pipe? ½” copper
Size The Circulators
• Injection legs : 22 feet total run
• Injection head loss: 1.32’
• Plot operating point:

• RFH head loss: 6’
• RFH supply pipe:
                                       •
  38 feet total run
• Supply head
  loss: 2.3’
• Total head:8.3’
• Plot                        •
  operating point:
General Sizing
               Guidelines…
• RFH @ 100 ΔT:
   – 15K to 45K BTUH
   – 3 to 9 GPM
• RFH @ 200 ΔT:
   – 30k to 90k BTUH
   – 3 to 9 GPM
• What determines how big of a job the
  RMB can handle? The injection Delta T – the
  wider the injection Delta T, the more BTU’s the RMB
  can deliver.
• Alternatives for larger jobs? Taco 00-VS
  variable speed injection circulators with control built
  in. Available in larger circulators.
• Alternatives for smaller jobs? Taco 3-way
  iValve with reset control – great for jobs 3 GPM and
  under
Basic Wiring
Connect the dots:
Easy Programming
                        • View screen &
                    programming buttons
                  • What does the “View”
                      menu do? Gives user
                            current information on
                            what system is doing.
                          • What does the “
                           Adjust” menu do?
                                  It puts RMB into
                               programming mode




  • How do you change settings? Press
  Menu button until in Adjust Menu, then use arrow
keys to program setting. Press Item button to move
               to next Item, continue programming.
Define The Items
• Define each item in View menu:
   –   OUT: Current outdoor temperature
   –   MIX TARG: Target temp for RFH supply water
   –   MIX SUP: Actual current RFH supply water temp
   –   BOIL: Current boiler return water temperature
• Define each item in the Adjust menu:
   –   OUT DSGN: Outdoor temp used for heat loss
   –   MIX DSGN: RFH supply temp wanted at Outdoor Design temp
   –   MIX MAX: Max RFH supply temp allowed
   –   MIX MIN: Minimum RFH supply temp wanted
   –   BOIL MIN: Min boiler return temp – to protect CI boilers
   –   WWSD: Warm weather shut down – disables system when
       note needed
   – UNITS: Fahrenheit or centigrade

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Rmb Workbook Answer Key

  • 1. Radiant Mixing Block Sizing, piping & programming
  • 2. You Could Install This! • circulator and radiant system Injection circulator in one package • Only 4 connections • Must be piped Primary - Secondary • Explain how variable speed injection mixing works: Injection circulator pumps hot primary water into secondary to mix with cooler radiant return water. The injection circulator will speed up or slow down to reach the target temperature on the radiant side.
  • 3. Do Some Math! • Radiant system – 38,000 BTUH, 100 ΔT 1400 Radiant Supply – 7.6 GPM, 5’ head loss 1800 Boiler Supply – 1400 SWT, 1300 RWT • Injection pipe sizing: 38,000 – GPM = 50 x 500 – GPM = 1.52 – What size injection legs? ½” copper
  • 4. Let’s Get Inside… AC Power cord Control 006 Injection Circ. Steel back Cover plate 008 System Circ. Cast brass casing
  • 5. A Sizing Exercise • 53,000 BTUH; 200 ΔT 1800 in – 1150 SWT; 1050 RWT 1050 in 1800 primary 1150 out • Radiant flow: – GPM = BTUH ÷ ΔT X 500 – GPM = 53,000 ÷ 20 X 500 – GPM = 5.3 1150 out • Injection flow: • GPM = 53,000 ÷ 65 x 500 • GPM = 1.63 • What size pipe? ½” copper
  • 6. Size The Circulators • Injection legs : 22 feet total run • Injection head loss: 1.32’ • Plot operating point: • RFH head loss: 6’ • RFH supply pipe: • 38 feet total run • Supply head loss: 2.3’ • Total head:8.3’ • Plot • operating point:
  • 7. General Sizing Guidelines… • RFH @ 100 ΔT: – 15K to 45K BTUH – 3 to 9 GPM • RFH @ 200 ΔT: – 30k to 90k BTUH – 3 to 9 GPM • What determines how big of a job the RMB can handle? The injection Delta T – the wider the injection Delta T, the more BTU’s the RMB can deliver. • Alternatives for larger jobs? Taco 00-VS variable speed injection circulators with control built in. Available in larger circulators. • Alternatives for smaller jobs? Taco 3-way iValve with reset control – great for jobs 3 GPM and under
  • 9. Easy Programming • View screen & programming buttons • What does the “View” menu do? Gives user current information on what system is doing. • What does the “ Adjust” menu do? It puts RMB into programming mode • How do you change settings? Press Menu button until in Adjust Menu, then use arrow keys to program setting. Press Item button to move to next Item, continue programming.
  • 10. Define The Items • Define each item in View menu: – OUT: Current outdoor temperature – MIX TARG: Target temp for RFH supply water – MIX SUP: Actual current RFH supply water temp – BOIL: Current boiler return water temperature • Define each item in the Adjust menu: – OUT DSGN: Outdoor temp used for heat loss – MIX DSGN: RFH supply temp wanted at Outdoor Design temp – MIX MAX: Max RFH supply temp allowed – MIX MIN: Minimum RFH supply temp wanted – BOIL MIN: Min boiler return temp – to protect CI boilers – WWSD: Warm weather shut down – disables system when note needed – UNITS: Fahrenheit or centigrade