This resume is for Rahul Kumar Singh with over 9 years of experience in process control automation projects using DCS systems such as ABB 800xA, MOD5, Emerson DeltaV, and Rosemount. He has worked on projects in oil/gas, refinery, and chemical industries. The resume provides details of his work history, areas of expertise, training, and responsibilities on various projects. Key roles include project lead, system engineer, and providing technical guidance to project teams.
• A competent professional with over 8 years of rich & versatile experience in Quality Control & Inspection and Instrument Maintenance commissioning-pre commissioning Operations (Onshore) in India & Middle East across Oil & Gas industry
• Well versed with the concepts of process control, calibration, loop checking, pre-commissioning, commissioning and troubleshooting for Pneumatic, Electro-Pneumatic & Smart Instruments
• Holds the merit of working with renowned organizations like Supreme Group FZE (Fuels), Qatar Engineering & Construction Company W.L.L., Petromar (Saipem) Soyo Base, Hofincons Infotech Industrial Services, J Ray Mc Dermott Middle East Inc. and Sabero Organics Gujarat Ltd.
• A competent professional with over 8 years of rich & versatile experience in Quality Control & Inspection and Instrument Maintenance commissioning-pre commissioning Operations (Onshore) in India & Middle East across Oil & Gas industry
• Well versed with the concepts of process control, calibration, loop checking, pre-commissioning, commissioning and troubleshooting for Pneumatic, Electro-Pneumatic & Smart Instruments
• Holds the merit of working with renowned organizations like Supreme Group FZE (Fuels), Qatar Engineering & Construction Company W.L.L., Petromar (Saipem) Soyo Base, Hofincons Infotech Industrial Services, J Ray Mc Dermott Middle East Inc. and Sabero Organics Gujarat Ltd.
A resourceful and accomplished individual with 3 years comprehensive experience in Electrical Engineering. Very effective in providing Project management, Estimation and Engineering Design support compliant to Department’s mission and procedures
Interested to have Change
as Lead Inspection Engineer E&I / Commissioning Engineer
IRCA/EIMA Certified, Lead Auditor ISO9001:2008 QMS; ISO14001:2004 EMS; BS OHSAS18001:2007
Having around 10.8 years experiences in Middle East Countries (UAE, KSA, Qatar and Pakistan) in the field of Engineering, Construction, Quality and testing expertise being a client representative as Company/TPI/PMC/PMT with well reputed clients, Gasco, Takreer, Adma-Opco, Aegean, Zadco, Al Hosn Gas, Leighton, Gupco-Enppi, KJO, Dolphin Energy, Qatar Petroleum, Qatar Gas, EDT QP Dukhan, PAPCO, OGDC, Lesco/Wapda Pak and Bechtel Arabia KSA.
Experienced in various Mega projects in Oil & Gas Industry, Plant Processing Facilities, Oil & Gas Pipeline, Refineries, Water Transmission Pipeline, Infrastructure, Submarine Composite Cables Inspection, Power Transmission lines includes Sub Stations 11/0.433KV to 132KV Systems.
Experience and expertise in supervision of Erection, Installation, Pre-Commissioning, Commissioning, Quality Control and Vendor Inspections of LV/MV Electrical & Instrumentation systems includes SCADA Integration, Electronic Control System (ESD/DCS/PLC/ACS/RTU), Port Special Systems, Telecom, LAN, WAN, TNMS, PAGA, CCTV, F&G, FOC and Cathodic Protection systems adept in Engineering Standard, Specification (DGS, DEL, QGPS, TOTAL) & other IEE, IEC, SABIC, QPES, BS Standards.
A resourceful and accomplished individual with 3 years comprehensive experience in Electrical Engineering. Very effective in providing Project management, Estimation and Engineering Design support compliant to Department’s mission and procedures
Interested to have Change
as Lead Inspection Engineer E&I / Commissioning Engineer
IRCA/EIMA Certified, Lead Auditor ISO9001:2008 QMS; ISO14001:2004 EMS; BS OHSAS18001:2007
Having around 10.8 years experiences in Middle East Countries (UAE, KSA, Qatar and Pakistan) in the field of Engineering, Construction, Quality and testing expertise being a client representative as Company/TPI/PMC/PMT with well reputed clients, Gasco, Takreer, Adma-Opco, Aegean, Zadco, Al Hosn Gas, Leighton, Gupco-Enppi, KJO, Dolphin Energy, Qatar Petroleum, Qatar Gas, EDT QP Dukhan, PAPCO, OGDC, Lesco/Wapda Pak and Bechtel Arabia KSA.
Experienced in various Mega projects in Oil & Gas Industry, Plant Processing Facilities, Oil & Gas Pipeline, Refineries, Water Transmission Pipeline, Infrastructure, Submarine Composite Cables Inspection, Power Transmission lines includes Sub Stations 11/0.433KV to 132KV Systems.
Experience and expertise in supervision of Erection, Installation, Pre-Commissioning, Commissioning, Quality Control and Vendor Inspections of LV/MV Electrical & Instrumentation systems includes SCADA Integration, Electronic Control System (ESD/DCS/PLC/ACS/RTU), Port Special Systems, Telecom, LAN, WAN, TNMS, PAGA, CCTV, F&G, FOC and Cathodic Protection systems adept in Engineering Standard, Specification (DGS, DEL, QGPS, TOTAL) & other IEE, IEC, SABIC, QPES, BS Standards.
1. Rahul Singh Resume Page: 1 of 5
RESUME
RAHUL KUMAR SINGH
Bangalore, India
Contact No: +91-9740111308, +91-9740244144(H)
Email: rahulksingh8@gmail.com
CARRIER PROFILE
9.8 Years of industrial experience of working on Process Control Automation Projects in design,
programming, testing, commissioning and team leading for DCS using Control Systems includes ABB
800xA DCS, MOD5 System, Emerson DeltaV DCS and Rosemount System (RS3) DCS. Engaged
in Oil and Gas, Refinery and Chemical automation projects. Dynamic, self-motivated Engineer
having Excellent team player and enjoy working towards deadlines.
CURRENT EMPLOYER
M/s ABB Global Industries & Services Ltd, Bangalore (Since Dec 2011 to present)
Designation: Project Lead
PREVIOUS EMPLOYER
M/s Emerson Export Engineering Centre, Pune (July 2007 to Dec 2011)
Designation: System Engineer
AREA OF STRENGTH
Analyzing customer's functional requirements for complexcontrol and sequences.Translating client
requirements into Functional Design ofthe DCS system.Discuss and finalize solutions together with
customer's engineers. Worked on Greenfield projects and LegacySystem Migration Projects.
Hands on Experience on DCS, F&G and ESD systems (Including FAT, SAT & Commissioning).
Proficiency in DCS - ABB 800xA DCS, MOD5 System, Emerson DeltaV DCS, Rosemount System
(RS3) DCS.
MOD5 to ABB 800xA System Migration Project.
Rosemount System (RS3) to DeltaV System Migration Projects.
Sales Supportfor Project Bidding team.
TRAINING UNDERTAKEN
ABB 800xA DCS Engineering training (Attended T315 course in ABB, Bangalore) – T315 ABB 800xA
Controller Certified.
ABB 800xA HI DCS Safety training (Attended T309 course in ABB, Bangalore) – T309 ABB 800xA HI
Controller Certified.
System 800xA Batch Management training by ABB Germany.
INW434 - QMS Awareness Engineering & Services training by ABB.
800xA Advanced Troubleshooting Training.
MOD5 System training by ABB US.
REUSE and PCDevice Library training.
Basic Offshore Safety Induction & Emergency Training including Additional Norwegian Oil and Gas
Modules and Travel Safety by Boal (OPITO Approved) at MSTS Asia, Malaysia. Certificate valid till
27.10.2015.
Emerson DeltaV DCS Engineering training (Attended 7009 course in EEEC, Pune)
DeltaV Batch Basic Level (Attended 7016 course in EEEC, Pune)
Rosemount System (RS3) DCS Engineering and installation training (Attended RS3 course in EEEC,
Pune)
Leadership Challenge Program (LCP) training at ABB, Bangalore.
CNC Controller (Attended at Semmon Automation, Pune)
C, Visual Basic 6.0
2. Rahul Singh Resume Page: 2 of 5
RESPONSIBILITIES HANDLED
Project Engineering for FPSO based on NORSOK Standard Oil & Gas Industry, Beer Plant, Styron
Polystyrene Plants, Latex Plant.
Design & Engineering from customer inputs includes Control Narrative,P&ID,SCD,LegacySystem Codes
(e.g. RS3 System backup or Autodoc backup from MOD5), etc.
Design of typicals for modules, control strategies and database.
SFC/ Equipment Module Configuration.
Leading Project team of different size and meeting project milestones.
Setting of quality standards for the project.
Site Survey and giving demo to customer of DCS system at customer site to get project.
Preparing FDS, project documentation & records.
Design & implementation of system migration projects.
Implementation and review of hardware & loop typicals.
Internal testing and Factory Acceptance Test (FAT) of completed software & its hardware involved.
Site Acceptance Test (SAT) and Commissioning of DCS systems.
Involved in field instruments loop testing.
Supporting front offices in sales and proposal activities.
Participating in computation of Project quotation/ hours.
Providing technical guidance to System Engineers in different projects.
Interacting with Lead Engineers of other global office to ensure consistency in project
deliverables.
Maintaining system for Engineering & Software system up to date in terms of technical
version.
Participation in development of software tools.
Responsible for project scheduling, progress reports, quality and reviews.
Responsible for Change management using software tools (TQ, Remedy, Procosys).
Responsible to deal with overseas country customers and doing necessary project coordination with
customers, EPC engineers and consultants.
Ensuring the compliance to the project quality standards by the project team.
Involved in interviewing for recruiting engineers.
Commissioning Experience
Commissioning ofGathering Centre -25 at KuwaitOil Company(KOC), Kuwait. EPC: Petrofac (ABB DCS
800xA)
Commissioning for Goliat FPSO at Hyundai Heavy Industries Shipyard at Ulsan, South Korea for ENI-
Norge. (ABB DCS 800xA)
Commissioning of IPSL-M4 Methanol Plant at Trinidad and Tobago. (Emerson DCS DeltaV System)
Commissioning and erection of Seven RS3 DCS includes Console Electronics setup,Workstation setup,
Peerway setup, Control File setup and RS3 network establishment at EEEC, Pune. (Rosemount RS3
System)
RS3 Network Interface (RNI) Hardware and Software Commissioning and its Communication Setup with
DeltaV System at Huntsman Tioxide Site, Kuantan Malaysia. (Emerson DCS DeltaV, RS3 System)
PROFESSIONAL EXPERIENCE (9.8 Years)
Dec-2011 to Present: M/s ABB Global Industries & Services Ltd, Bangalore
Project Details / Responsibilities
1) Arabian Chemical CompanyLtd, Latex Industry, (For Saudi ABB)
(System: 800xA Controller)
Role:Project Lead (Team Size: 10)
System Migration of MOD5 System to 800xA.
Study of MOD5 AUTODOC code and preparing Functional Specification (FS) Documentfor customer for
every Sequences bydecoding MOD5 code.
Preparation of FDS for project migration philosophyand System Design.
Logic developmentand review of Basic Process Control System after FS approval.
Configuration ofSequences logic using SFC in PC device Library.
Responsible to provide all technical supportto project team to maintain consistencythroughoutthe project.
3. Rahul Singh Resume Page: 3 of 5
2) Styron Tessenderlo Project,Polystyrene Industry (For US ABB)
(System: 800xA Controller,800xA HI Controller)
Role:Project Lead (Team Size: 15)
Study and Review of FS and FEED documents (Customer Inputs).
Preparation of projectestimation.
Preparation of projectspecific standard documents for Software Module programing,Module Testand
Change control management.
Accountable for projectplanning for software module configuration,testing and querymanagement.
Logic development and review of Basic Process Control System (BPCS) and Safety System (SIS) using PC
device Library.
Responsible to provide all technical supportto project team to maintain consistency throughout the project.
Responsible to deal with ABBUS and End customer Styron for projectco-ordination.
Responsible for on time quality deliverables to customer.
3) Styron Merak Project, Polystyrene Industry (For US ABB)
(System: 800xA Controller,800xA HI Controller)
Role:Sr. Engineer
Study of PCSD and FEED documents (Customer Inputs).
Logic developmentof PSD using PC device Library.
Code Review of application developmentas per FSMS.
Internal testing of Safety system and documentation involved (CAT Procedure,Code Review documents).
4) Haldor Topse Project,(For US ABB) (System: 800xA Controller)
Role:Lead Engineer Team Size: 4
Customer inputreview.
Preparing Quotation/hours to be consumed for the project.
Setting standards for the project software development.
Identification of standard templates for the projectcode development.
Configuration of logic and SFCs using PCDL Library.
Integrated testing of software as per customer requirement.
5) Goliat FPSO Project, (For ENI Norge, Norway)
(System: 800xA Controller,800xA HI Controller)
Role:Sr. Engineer
Analysis of System Control Diagram (SCD) based on NORSOK standard.
Review of FDS, SPI and SCDs for developmentofstandard module templates.
Configuration ofcontrol logic, SFC logic as per NORSOK Standard.
IAT, Software FAT and Hardware FAT, SAT with customer.
Worked on different third party packages control logic to merge it with 800xA Control System.
Working with HHI engineers for modification ofSCDs and related logic in Control System (SAS) modification.
Deputed at Hyundai Heavy Industries, Ulsan, South Korea for Commissioning activities.
6) Greater Stella Project, (For US ABB)
(System: 800xA HI Controller)
Role:Sr. Engineer
Study of Cause and Effects (Customer Inputs)
Logic developmentofFire & Gas System using ABB ReUSE Library.
Internal testing of F&G system and documentation involved.
July-2007 to Dec-2011: M/s Emerson Export Engineering Centre, Pune
Project Details / Responsibilities
1) GMSM Alovera, Beer Industry, Spain (For EPM-Spain, at EEEC), (System:DeltaV 9.3)
Role: Lead (Continuous Process) /Specific responsibilities in the project:
Analysis of existing plant, RS3 System database
Identification of Simple and Complexloops,Configuration of projectspecific templates
Configuration and Internal testing of control modules
2) Total Petrochemicals,Singapore,FAT (For EPM-Singapore, at Singapore)
(System: DeltaV 11.3 with Charms IO)
Role: ProjectEngineer / Specific responsibilities in the Factory Acceptance Test (FAT):
Charm IO Configuration testing and Control Loop logic testing with IO interface
PLC Serial Interface testing with DeltaV DCS
Control Module Configuration testing,Safety and Plant Graphics testing
Integrated Software and Hardware FAT
4. Rahul Singh Resume Page: 4 of 5
Received Performance Award on the project.
3) Chevron Exploration and Production, Thailand (For EPM-Thailand, at EEEC) , (System: DeltaV 9.3)
Role: Lead (Continuous Process) /Specific responsibilities in the project:
FDS preparation and Configuration ofstandard projectspecific composites and templates
Identification of Simple and Complexloop and implementation ofthe same
Internal testing and FAT Support
4) Huntsman Tioxide Site,Kuantan (For EPM- Malaysia, at Malaysia)
Role: ProjectEngineer / Specific responsibilities on Site:
RS3 Network Interface (RNI 5.0) Hardware Software Commissioning and Communication Setup for PI-Server
and DeltaV at Huntsman Tioxide Site, Kuantan,Malaysia
Received Performance Award on the project.
5) FIS Reparto-D,BF, Pilota (For EPM-Italy, at EEEC) , (System:DeltaV 9.3)
Role: ProjectEngineer / Specific responsibilities in the project:
Analysis/decoding ofdifferentblocks of RS3 system.
Analysis of RBL Scripts and its implementation in EquipmentModule
Configuration and testing ofstandard DeltaV modules
Received Pat on Back Award on the Project.
6) SIEL Chemicals, India (For EPM-Mumbai, at EEEC) , (System: DeltaV 9.3)
Role: ProjectEngineer / Specific responsibilities in the project:
Analysis/decoding ofdifferent blocks ofRS3 system
Configuration and testing ofstandard DeltaV modules
Participated in FAT conducted at EEEC
7) Industrial PlantServices Ltd. – M3/M4, West Indies (For EPM-Houston, at EEEC), (System:DeltaV 9.3)
Role: ProjectEngineer / Specific responsibilities in the project:
Analysis of existing plant, RS3 System database
FDS, FAT ad SAT procedure preparation.
Identification of Simple and Complexloop and implementation ofthe same.
Module template identification and developmentofprojectstandard control module library.
Integrated testing and FAT support.
Commissioning for IPSL M4, one of the world largest producer of Methanol at Trinidad and Tobago.
8) Qarun Petroleum,Egypt. (For EPM-DUBAI, at EEEC)
(System: DeltaV 9.3)
Role: ProjectEngineer / Specific responsibilities in the project:
Analysis of plant database and plantIO expansion plan
Prepared the documents,submitted to the clientand approval with customer
Hardware I/O configuration in DeltaV
Configuration ofDeltaV modules Integrated testing of database,graphics and logic
Setup of all Hardware and firmware for FAT
Participated in Pre-FAT and FAT, conducted at EPM DUBAI
9) RosemountSystem (RS3) System Commissioning atEEEC,Pune
(System: RosemontDCS RS3 System)
Role: Lead / Specific responsibilities for Commissioning:
Cabinets Setup for RS3 Console Electronics and Control Files
RS3 Workstations (MTCC), RS3 Control File Setup and Peerway Setup, RS3 Network Interface (RNI) Setup
Commissioning and Setup of Seven RS3 (DCS) Systems (excluding IOs) at EEEC, Pune
10) BR-Sales Supportfor PSS FY08, Europe at EEEC, Pune
(Quotation Making)
Role: ProjectEngineer / Specific responsibilities in the project:
Analysis of the existing Plantand its RS3 DCS Logic Configuration Analysis
Analysis for complexity of user defined logic for projectcomplexity and Process graphics
Preparation of estimation and final quotation for the project
11) KuwaitNational Petroleum Company, Kuwait (For EPM-Houston,at EEEC)
(System: DeltaV 9.3)
Role: Project Engineer / Specific responsibilities in the project:
Configuration ofDeltaV Control modules and testing
Configuration and testing ofprocess displays,Trends/Group display/reports.
5. Rahul Singh Resume Page: 5 of 5
AWARDS AND ACHIEVEMENTS
Received Performance Award (May 2011) for excellent performance and very high quality customer
satisfaction for FAT on Total Petrochemical Project at EPM-Singapore and for RS3 Network Interface (RNI)
Hardware Setup at Huntsman Site, Malaysia.
Received Pat On Back Award (Sept 2010) for excellent performance and high quality deliverables on FIS
Project for Italy.
ACADEMIC QUALIFICATIONS
M.Sc. (Instrumentation and Industrial Training) with 1stClass from DeptofInstrumentation,Pune University
Campus,Pune (2007).
B.Sc. (Instrumentation) with 1stClass from BCAS,South Campus,Universityof Delhi (2005).
12th with 68.4% from CBSE (2001).
10th with 74.2% from CBSE (1999).
PERSONAL DETAILS
Name RAHUL KUMAR SINGH
Date of birth 8TH
March 1984
Gender Male
Marital Status Married
Nationality Indian
Languages English,Hindi
Father’ s Name Prof. T. N. Singh
Mother’s Name Veena Singh
PassportNumber G3575338,Validity: 28 June 2017
Contact Number +919740111308,+919740244144(H)
Correspondence Address Flat-202, Metro Eleganzsa Apt, 6th Cross,RHB Colony, Garudacharpalya,
Bangalore-560048
Place: Bangalore Respectfully,
Date: (Rahul Singh)