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Processes For Producing
Ultrafine Powder
Jayesh S. Sarode
What Is Powder ?
S … Surface Area V….Volume1 nanometer (nm) Equals: 0.0010 micrometers (µm)
Mechanical Grinding Process
• Grinding is an abrasive machining process that uses a grinding wheel
as the cutting tool.
Horizontal Spindle with
rotating workpiece
Horizontal Spindle with
reciprocating workpiece
Vertical Spindle with
reciprocating workpiece
Vertical Spindle with
rotating workpiece
Grinding Machines
Ball Mill
Belt Conveyor
BWZ Heavy Duty Apron Feeder
CS Cone Crusher
Flotation Machine
Hammer Crusher
High-frequency Screen
HJ Series Jaw Crusher
HPC Cone Crusher
HPT Cone Crusher
HST Cone Crusher
Hydraulic-driven Track Mobile Plant
Hydro cyclone
K Series Mobile Crushing Plant
LM Vertical Grinding Mills
LSX Sand Washing Machine
LUM Ultrafine Vertical Roller Mill
Magnetic Separation Machine
Mobile Cone Crusher
Mobile Impact Crusher
Mobile Jaw Crusher
MTM Trapezium Grinder
MTW Milling Machine
PE Jaw Crusher
PEW Jaw Crusher
PF Impact Crusher
PFW Impact Crusher
PY Cone Crusher
Raymond Mill
SCM Ultrafine Mill
Spiral Classifier
T130X Reinforced Ultrafine Mill
Vibrating Feeder
Vibrating Screen
VSI Crusher
VSI5X Crusher
Wharf Belt Conveyor
Cs Cone Crusher
Wet Chemical Synthesis Of Nano-materials
•Chemical synthesis –
It is the process by the combination and
detachment of components or elements to be obtain.
It is applied to all types of chemical
compounds, but most syntheses are of organic
molecules.
Chemical Synthesis is used for obtaining Nano-
molecules from Complex molecules.
Synthesis Of Metal Nanoparticles In Organic Media
Example : Gold
Sol-gel Process
The sol-gel process is a method for producing solid
materials from small molecules.
The method is used for the fabrication of metal oxides,
especially the oxides of silicon and titanium.
The process involves conversion of monomers into a
colloidal solution (sol) that acts as the precursor* for an
integrated network (or gel) of either discrete particles or
network polymers.
( *precursor is a compound that participates in a chemical
reaction that produces another compound.)
Distillation Process For Nanoparticles
Typical Terms
Common uses for organic solvents are
in dry cleaning (e.g. tetrachloroethylene),
as paint thinners (e.g. toluene, turpentine),
as nail polish removers and glue solvents
(acetone, methyl acetate, ethyl acetate),
in spot removers (e.g. hexane, petrol ether),
in detergents (citrus terpenes)
In perfumes (ethanol).
A solvent is a substance that dissolves a
solute (a chemically distinct liquid, solid or
gas), resulting in a solution
Etching is traditionally the process of
using strong acid to cut into the
unprotected parts of a metal
a precursor is a compound that participates
in a chemical reaction that produces
another compound.
A powder is a dry, bulk solid composed of a
large number of very fine particles that may
flow freely

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Processes For Producing Ultra fine Powder

  • 1. Processes For Producing Ultrafine Powder Jayesh S. Sarode
  • 3.
  • 4. S … Surface Area V….Volume1 nanometer (nm) Equals: 0.0010 micrometers (µm)
  • 5. Mechanical Grinding Process • Grinding is an abrasive machining process that uses a grinding wheel as the cutting tool.
  • 6. Horizontal Spindle with rotating workpiece Horizontal Spindle with reciprocating workpiece Vertical Spindle with reciprocating workpiece Vertical Spindle with rotating workpiece
  • 7. Grinding Machines Ball Mill Belt Conveyor BWZ Heavy Duty Apron Feeder CS Cone Crusher Flotation Machine Hammer Crusher High-frequency Screen HJ Series Jaw Crusher HPC Cone Crusher HPT Cone Crusher HST Cone Crusher Hydraulic-driven Track Mobile Plant Hydro cyclone K Series Mobile Crushing Plant LM Vertical Grinding Mills LSX Sand Washing Machine LUM Ultrafine Vertical Roller Mill Magnetic Separation Machine Mobile Cone Crusher Mobile Impact Crusher Mobile Jaw Crusher MTM Trapezium Grinder MTW Milling Machine PE Jaw Crusher PEW Jaw Crusher PF Impact Crusher PFW Impact Crusher PY Cone Crusher Raymond Mill SCM Ultrafine Mill Spiral Classifier T130X Reinforced Ultrafine Mill Vibrating Feeder Vibrating Screen VSI Crusher VSI5X Crusher Wharf Belt Conveyor
  • 9. Wet Chemical Synthesis Of Nano-materials •Chemical synthesis – It is the process by the combination and detachment of components or elements to be obtain. It is applied to all types of chemical compounds, but most syntheses are of organic molecules. Chemical Synthesis is used for obtaining Nano- molecules from Complex molecules.
  • 10. Synthesis Of Metal Nanoparticles In Organic Media
  • 12. Sol-gel Process The sol-gel process is a method for producing solid materials from small molecules. The method is used for the fabrication of metal oxides, especially the oxides of silicon and titanium. The process involves conversion of monomers into a colloidal solution (sol) that acts as the precursor* for an integrated network (or gel) of either discrete particles or network polymers. ( *precursor is a compound that participates in a chemical reaction that produces another compound.)
  • 13.
  • 14. Distillation Process For Nanoparticles
  • 15.
  • 16.
  • 17.
  • 18. Typical Terms Common uses for organic solvents are in dry cleaning (e.g. tetrachloroethylene), as paint thinners (e.g. toluene, turpentine), as nail polish removers and glue solvents (acetone, methyl acetate, ethyl acetate), in spot removers (e.g. hexane, petrol ether), in detergents (citrus terpenes) In perfumes (ethanol). A solvent is a substance that dissolves a solute (a chemically distinct liquid, solid or gas), resulting in a solution Etching is traditionally the process of using strong acid to cut into the unprotected parts of a metal a precursor is a compound that participates in a chemical reaction that produces another compound. A powder is a dry, bulk solid composed of a large number of very fine particles that may flow freely

Editor's Notes

  1. Crystal Structure* Introduction Crystallographic Terms and Concepts Crystal structure is the arrangement of atoms in the interior of a crystal. A fundamental unit of the arrangement repeats itself at regular intervals in three dimensions throughout the interior of the crystal. A unit cell is a parallelepiped whose edges form the axes of a crystal. A unit cell is the smallest pattern of atomic arrangement. A crystal consists of unit cells stacked tightly together, each identical in size, shape, an orientation with all others. The choice of the boundaries of a unit cell is somewhat arbitrary, being conditioned by symmetry considerations and by convenience.   Table 1 Relationships of edge lengths and of interaxial angles for the seven crystal systems     Crystal system Edge lengths Interaxial angles Examples   Triclinic (anorthic) a ≠ b ≠ c α ≠ β ≠ γ ≠ 90° HgK Monoclinic a ≠ b ≠ c α = γ = 90° ≠ β β-S; CoSb2 Orthorhombic a ≠ b ≠ c α = β = γ = 90° α-S; Ga; Fe3C (cementite) Tetragonal a = b ≠ c α = β = γ = 90° β-Sn (white); TiO2 Hexagonal a = b ≠ c α = β = 90°; γ = 120° Zn; Cd; NiAs Rhombohedral(a) a = b = c α = β = γ ≠ 90° As; Sb; Bi; calcite Cubic a = b = c α = β = γ = 90° Cu; Ag; Au; Fe; NaCl