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Los retos en la gestión de residuos urbanos en una economía globalizada
                                         Els reptes en la gestió de residus urbans en una economia globalitzada
                                                      Challenges in waste management in a globalized economy




              IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS


                    Martin Steiner




ORGANIZADO POR:                            CON LA COLABORACIÓN DE:
Los retos en la gestión de residuos urbanos en una economía globalizada
                                  Els reptes en la gestió de residus urbans en una economia globalitzada
                                               Challenges in waste management in a globalized economy




TBU at a glance:

Independent Engineering Consultants focussing on MSW
  Conceptual Design           Reference projects on MBT:
  (collection & treatment,    Location of plant Services
  finance & implementation)   Hanover (D)                Weak point analysis and
                                                         optimisation (mechanical pre-treatment)
  Design & Optimization       Cascais (P)                Odour assessment, performance
                                                         enhancement of biologic steps
  of Waste Treatment Plants
                              Sydney (AUS)               Due diligence services, test run audit
  (mainly MT/MBT systems)     Istanbul (TR)              Solid waste audit (in order to define
                                                         mechanical pre-treatment), start-up
  Solid Waste Auditing        Milan (I)                  Odour assessment, process optimisation

  Training & Education
  ORGANIZADO POR:              CON LA COLABORACIÓN DE:
Los retos en la gestión de residuos urbanos en una economía globalizada
                             Els reptes en la gestió de residus urbans en una economia globalitzada
                                          Challenges in waste management in a globalized economy




TBU is engaged
in the MBT sector
since about 20 years…
 with references in
 Europe and overseas
 with both design of new
 and optimization of
 existing facilities
 both very small
 and very large…

  ORGANIZADO POR:          CON LA COLABORACIÓN DE:
M. Steiner, MBT technologies in "starting"
      and "advanced" countries: What´s different?
                                     Los retos en la gestión de residuos urbanos en una economía globalizada
                                       Els reptes en la gestió de residus urbans en una economia globalitzada
                                                    Challenges in waste management in a globalized economy




   Presentation outline:                                                 *) according to time buidget


   Case study Austria

   Features of MBT, and their relevance
   in 'starting' and 'advanced' countries

   Features of MBT, and their relevance
   according to input properties as well as size of catchment area

   MBT in Europe, overview on status
   and further development to be expected *)

ORGANIZADO POR:                      CON LA COLABORACIÓN DE:
Case study Austria

 1.000 t/a
          kg/inh.a                                                                                                 Other Recycleables
 3.500
                                                                                                                   Packagings (Plastics, Metals)
          400
 3.000
          350                                                                                                      Biowaste
 2.500 300
                                                                                                                   Glass
 2.000 250
                                                                                                                   Paper
 1.500 200
                                                                                                                   Bulky waste
 1.000
                                                                                                                   Residual MSW
   500                                                                   1
                                                                                                                   Waste from households, total
     0
                1974




                                                   1984




                                                                                1992



                                                                                              1996

                                                                                                     1998
                                            1982


                                                           1986
         1972




                                                                  1988
                                                                         1990




                                                                                                            2000
                                                                                       1994
                       1976



                                     1980
                              1978




                                                                                                                   Waste disposed of
                                                          year
M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”                                                                                      5
Since January 1, 2004
                      it is forbidden in Austria
                   to dispose of untreated MSW
                             on any landfill !




                                            1




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
Los retos en la gestión de residuos urbanos en una economía globalizada
                                                  Els reptes en la gestió de residus urbans en una economia globalitzada
                                                               Challenges in waste management in a globalized economy




Technical Alternatives for Waste Conditioning in Austria

              Thermal Treatment                     Biological / Thermal Treatment

                     Residual Waste                                      Residual Waste

                                                             Mechanical Treatment

                                                                            „Splitting“
               Thermal Treatment         Biological „Inerting“                   Thermal Treatment
             (conventional system)                                                 (fluidized bed)
                                                    Landfill
                         Landfill     (+ some utilization for landscaping)                     Landfill
   ORGANIZADO POR:                             CON LA COLABORACIÓN DE:
Incineration plants in Austria 2010

 7 grid incineration plants
 3 fluidized bed incineration plants


   with a total capacity
      of 2,3 mio. tons                 3




                                           8
MBT in Austria 2010

~ 18 MBT plants in Austria

with a total capacity
of close to 1 Mio. tons

   MBT

  MT


Capacity [tons per year]   amount
< 10.000                     1                          Capacities ranging from
                                                        4.500 to 140.000 t/year
10.000 – 20.000              5
20.001 - 50.000              4      No anaerobic digestion facilities for MSW
50.001 – 100.000             5      are in operation, only for separately collec-
> 100.000                    4      ted materials (bio- + catering waste)
                                                                                    9
Los retos en la gestión de residuos urbanos en una economía globalizada
                                 Els reptes en la gestió de residus urbans en una economia globalitzada
                                              Challenges in waste management in a globalized economy




The thermal option is well known…                        …but what is MBT ?
                     “Soft” Incineration
                     a variety of techniques & combinations
                     thereof – which in contrary to “classic” WtoE
                        involves several mechanical process steps
                        (at least grinding and/or screening)
                        reduces organic matter by biologic means
                        shows an “economy of scale”-factor up to
                        10 times lower (min. MBT: ~ 10.000 tpy).
                     Note that purely mechanical systems (MT)
                     are occasionally subsumized with MBT
  ORGANIZADO POR:              CON LA COLABORACIÓN DE:
Los retos en la gestión de residuos urbanos en una economía globalizada
                                                Els reptes en la gestió de residus urbans en una economia globalitzada
                                                             Challenges in waste management in a globalized economy




Example for a „small“ MT plant (focus on RDF)




MT plant Malacky, Western Slovakia, operated since 2010
    ORGANIZADO POR:                          CON LA COLABORACIÓN DE:
Features of MBT, and their relevance…
   …in „starting“ countries:                           …in „advanced“ countries:
   Convenient cost                                     Cost difference to conventional WtoE
                                                   –
   both capex & opex                                   tends to become neglectible
   Gradual development of treatment
   standards:                                      ± practiced at low level
   Phasing of investments (goes against
   the fact that donors and development
   agencies as a rule must distribute their
   grants or loans over very short periods)
  Flexibility, both in terms of
  - feedstock                                      + Combination M(B)T (several smaller
  - size of catchment area ( capacity)               facilities) + one central thermal plant
  Large variety of technologies
  - Opportunity for local suppliers                ± Not more than a dozen suppliers of WtoE
  - Obstacle: Tedious decision processes             technologies on the market worldwide
   Carbon sequestration                                to the extent as landfilling of MB treated
                                                   +
                                                       fractions is allowed / practiced
                                            1
   Decoupling the functions of                         to be realized only by combining M(B)T
   waste treatment and
   energy production                               +   with thermal treatment (increasingly
                                                       FBT fluidized bed technology)


M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
Specific investment:
     < 100 €/t                                        … 400 €/t installed capacity p.a.




                                                                  1
                          Turning a triangular windrow, source:       Fully encapsulated, anaerobic MBT with RDF production, source:
                 RRSI Resource Recovery Systems International         aha Hanover (regional public enterprise for waste disposal services)




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
MBT in ´advanced´ countries:
   Is the cost difference to W-to-E significant?




                                            1




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
„Double duty“ sites

                                         Aerobic systems:
                                         Since about 15 years full modularity
                                         is a standard: Start up with a certain size…

                                                        ...introduction of separate
                                                        collection (biowaste) requires
                                                        for no additional investment




     ...capacity increase
     according to                           1
     actual demand


M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
Baltic countries:
                                                         MBT develops to standard
  Eastern Europe
                                                         MSW treatment method
                                                         (at least in Lithuania)
                                                       Poland:
                                                         long tradition with
                                                         MSW composting
                                                         Today supposed to be the
  Czech Republic, Slovakia:                              country with the highest
                                                         potential in terms of imple-
      „Waste substitutes coal“
                                            1
                                                         menting MBT capacities
      Focus on anaerobic
      concepts and CV fraction

M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
Flexibility
  in respect to feedstock:                      ...to metropoles
     MSW     biosolids                          „Ex-Maserati“, 2.000 t/day
     various industrial
     waste types

  The ´biologic treatment
  option´ generally offers
  flexibility
  in terms of plant size:


                                     Unit sizes
                                     …range from household level
                                            1




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
Entire catchment area,
                     population up to x.000.000

     The crosslinked vs. the ´classical´ outline…




   Sub catchment area,
    population x0.000




                                     Higher failsafety
                                     Higher energy
                                     efficiency
                                     Quicker results
                                                     …decoupling
                                                    the functions of
                                                  waste treatment and
                                                  energy production…
M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
What´s really new in
 thermal waste treatment?
Fluidized Bed Incineration
 … features compared
   to conventional (grate)
   incineration):
     Pre-treatment required
     Less air
       less cost
       less size
     Higher quality
     of solid residuals
     Higher energy efficiency
     by reduction of chlorine
     corrosion, thus higher                 1
     ´steam parameters´
     Ideally to be combined with
     certain industrial processes
M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
MBT in Europe: Current status
                                                        In Europe, the share of MBT
                                                        systems in waste treatment is
                                                        (in some countries more, in others
                                                        less) determined by two factors:
                                                        from a retrospective point of view,
                                                        by the historical development of
                                                        MSW composting with tradition
                                                        eg. in Austria, Germany, Italy…




                                            1




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
MBT in Europe: Perspectives

                                                          …and by European legislation,
                                                          which through the “Landfill
                                                          Directive“ restricts the proportion
                                                          of the biodegradable fraction of
                                                          MSW intended to go to landfill.




                                            1




M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”

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Presentation martin steiner barcelona version a priori1

  • 1. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS Martin Steiner ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 2. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy TBU at a glance: Independent Engineering Consultants focussing on MSW Conceptual Design Reference projects on MBT: (collection & treatment, Location of plant Services finance & implementation) Hanover (D) Weak point analysis and optimisation (mechanical pre-treatment) Design & Optimization Cascais (P) Odour assessment, performance enhancement of biologic steps of Waste Treatment Plants Sydney (AUS) Due diligence services, test run audit (mainly MT/MBT systems) Istanbul (TR) Solid waste audit (in order to define mechanical pre-treatment), start-up Solid Waste Auditing Milan (I) Odour assessment, process optimisation Training & Education ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 3. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy TBU is engaged in the MBT sector since about 20 years… with references in Europe and overseas with both design of new and optimization of existing facilities both very small and very large… ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 4. M. Steiner, MBT technologies in "starting" and "advanced" countries: What´s different? Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy Presentation outline: *) according to time buidget Case study Austria Features of MBT, and their relevance in 'starting' and 'advanced' countries Features of MBT, and their relevance according to input properties as well as size of catchment area MBT in Europe, overview on status and further development to be expected *) ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 5. Case study Austria 1.000 t/a kg/inh.a Other Recycleables 3.500 Packagings (Plastics, Metals) 400 3.000 350 Biowaste 2.500 300 Glass 2.000 250 Paper 1.500 200 Bulky waste 1.000 Residual MSW 500 1 Waste from households, total 0 1974 1984 1992 1996 1998 1982 1986 1972 1988 1990 2000 1994 1976 1980 1978 Waste disposed of year M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS” 5
  • 6. Since January 1, 2004 it is forbidden in Austria to dispose of untreated MSW on any landfill ! 1 M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 7. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy Technical Alternatives for Waste Conditioning in Austria Thermal Treatment Biological / Thermal Treatment Residual Waste Residual Waste Mechanical Treatment „Splitting“ Thermal Treatment Biological „Inerting“ Thermal Treatment (conventional system) (fluidized bed) Landfill Landfill (+ some utilization for landscaping) Landfill ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 8. Incineration plants in Austria 2010 7 grid incineration plants 3 fluidized bed incineration plants with a total capacity of 2,3 mio. tons 3 8
  • 9. MBT in Austria 2010 ~ 18 MBT plants in Austria with a total capacity of close to 1 Mio. tons MBT MT Capacity [tons per year] amount < 10.000 1 Capacities ranging from 4.500 to 140.000 t/year 10.000 – 20.000 5 20.001 - 50.000 4 No anaerobic digestion facilities for MSW 50.001 – 100.000 5 are in operation, only for separately collec- > 100.000 4 ted materials (bio- + catering waste) 9
  • 10. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy The thermal option is well known… …but what is MBT ? “Soft” Incineration a variety of techniques & combinations thereof – which in contrary to “classic” WtoE involves several mechanical process steps (at least grinding and/or screening) reduces organic matter by biologic means shows an “economy of scale”-factor up to 10 times lower (min. MBT: ~ 10.000 tpy). Note that purely mechanical systems (MT) are occasionally subsumized with MBT ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 11. Los retos en la gestión de residuos urbanos en una economía globalizada Els reptes en la gestió de residus urbans en una economia globalitzada Challenges in waste management in a globalized economy Example for a „small“ MT plant (focus on RDF) MT plant Malacky, Western Slovakia, operated since 2010 ORGANIZADO POR: CON LA COLABORACIÓN DE:
  • 12. Features of MBT, and their relevance… …in „starting“ countries: …in „advanced“ countries: Convenient cost Cost difference to conventional WtoE – both capex & opex tends to become neglectible Gradual development of treatment standards: ± practiced at low level Phasing of investments (goes against the fact that donors and development agencies as a rule must distribute their grants or loans over very short periods) Flexibility, both in terms of - feedstock + Combination M(B)T (several smaller - size of catchment area ( capacity) facilities) + one central thermal plant Large variety of technologies - Opportunity for local suppliers ± Not more than a dozen suppliers of WtoE - Obstacle: Tedious decision processes technologies on the market worldwide Carbon sequestration to the extent as landfilling of MB treated + fractions is allowed / practiced 1 Decoupling the functions of to be realized only by combining M(B)T waste treatment and energy production + with thermal treatment (increasingly FBT fluidized bed technology) M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 13. Specific investment: < 100 €/t … 400 €/t installed capacity p.a. 1 Turning a triangular windrow, source: Fully encapsulated, anaerobic MBT with RDF production, source: RRSI Resource Recovery Systems International aha Hanover (regional public enterprise for waste disposal services) M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 14. MBT in ´advanced´ countries: Is the cost difference to W-to-E significant? 1 M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 15. „Double duty“ sites Aerobic systems: Since about 15 years full modularity is a standard: Start up with a certain size… ...introduction of separate collection (biowaste) requires for no additional investment ...capacity increase according to 1 actual demand M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 16. Baltic countries: MBT develops to standard Eastern Europe MSW treatment method (at least in Lithuania) Poland: long tradition with MSW composting Today supposed to be the Czech Republic, Slovakia: country with the highest potential in terms of imple- „Waste substitutes coal“ 1 menting MBT capacities Focus on anaerobic concepts and CV fraction M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 17. Flexibility in respect to feedstock: ...to metropoles MSW biosolids „Ex-Maserati“, 2.000 t/day various industrial waste types The ´biologic treatment option´ generally offers flexibility in terms of plant size: Unit sizes …range from household level 1 M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 18. Entire catchment area, population up to x.000.000 The crosslinked vs. the ´classical´ outline… Sub catchment area, population x0.000 Higher failsafety Higher energy efficiency Quicker results …decoupling the functions of waste treatment and energy production… M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 19. What´s really new in thermal waste treatment? Fluidized Bed Incineration … features compared to conventional (grate) incineration): Pre-treatment required Less air less cost less size Higher quality of solid residuals Higher energy efficiency by reduction of chlorine corrosion, thus higher 1 ´steam parameters´ Ideally to be combined with certain industrial processes M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 20. MBT in Europe: Current status In Europe, the share of MBT systems in waste treatment is (in some countries more, in others less) determined by two factors: from a retrospective point of view, by the historical development of MSW composting with tradition eg. in Austria, Germany, Italy… 1 M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”
  • 21. MBT in Europe: Perspectives …and by European legislation, which through the “Landfill Directive“ restricts the proportion of the biodegradable fraction of MSW intended to go to landfill. 1 M. Steiner: “IMPLEMENTATION OF MBT IN LOW DENSITY CONDITIONS”