Pegasus Steel is a South Carolina company that specializes in processing and fabricating metals for heavy manufacturing. It has over 150 employees across three locations with capabilities including laser cutting, CNC machining, welding, and vehicle integration. Pegasus Steel strives for safety, quality, cost improvements and teamwork in order to best serve customers in industries such as defense, construction, and transportation.

1. ADVANCED METAL PROCESSING - FABRICATION AND MACHINING

2. PEGASUS STEEL MISSION STATEMENT
“We will continually and aggressively strive to improve
what we produce and how we conduct ourselves in
business with a focus on safety, quality, cost
improvements and teamwork.”

3. A South Carolina company founded by Tony Deering in 2007.
Currently operating in three locations, employing over 150
employees.
Core Business
• Processing and fabricating steel, armor, aluminum and other
metals for heavy manufacturing in support of Defense,
Heavy Equipment, Shipbuilding, Rail, Construction, Power,
Transportation and Oil markets
• Complete vehicle integration capabilities for ground-up new
truck builds, as well as vehicle reset
Turnkey Solutions
• Metal Cutting, Forming, Welding, CNC Machining, Painting
and assembly with special emphasis on JIT delivery
requirements
• Welding and handling of fabrications up to 60,000 pounds
PEGASUS STEEL CORPORATE OVERVIEW

4. Experience
• Serving customers in complex, heavy manufacturing and
Defense-based industries including: General Dynamics Land
Systems, General Dynamics - Electric Boat, BAE Land Systems,
BAE Ship Systems, Chicago Bridge & Iron, SHAW Crane Co.,
Barnhart Crane & Rigging, Charleston Marine Container Inc.,
TTX Rail and Huntington Ingalls
Awards
• BAE Top Supplier Award, MRAP Program (2008)
• SC Top 25 Fastest Growing Companies (2010, 2011, and 2012)
• South Carolina Manufacturer of the Year (2013)
• TTX RAIL, SECO Excellent Supplier Award (2012 and 2013)
PEGASUS STEEL CORPORATE OVERVIEW

5. Pegasus Steel - Goose Creek, SC
• 100,000 square foot steel processing and manufacturing
facility
• Laser, Plasma and Water Jet cutting
• Plate bending, forming and flattening
Pegasus Steel - Ladson, SC
• 80,000 square foot heavy steel fabrication and truck assembly
facility
• Extensive Welding Capabilities – AWS D1.,AWS D1.6, MIL-STD
248 (NAVSEA) and ABS Part 2 Commercial Shipbuilding Weld
Code
• In house CWI’s: (1) NDT Level 3 and (4) level 2
• Vehicle reset and ground-up production truck builds
Dynamic Solutions - Goose Creek, SC
• 45,000 square foot machining facility
• CNC 5-Axis Milling and Turning
• Induction Heat Treating and Vibratory Finishing
FACILITIES AND LOCATIONS

6. 4 CNC Laser Cutting Systems
Two 4KW Tanaka lasers, both on a 240’ x 13’ bed
• Capable of highly efficient, multi-plate simultaneous
cutting
One 6KW Trumpf laser cutting center on a 6’-8” x 13’ bed
• Automatic palette/plate changer
One 4KW LVD laser center on a 40’ x 11’ bed
• Automatic palette/plate changer
CNC High Definition Plasma Cutting Center
• Three 260 amp High Definition cutting heads on a
90’ x 16’ bed, capable of bevel cutting
CNC Water Jet Cutting Center
• Calypso Dual Head 55,000 PSI on a 20’ x 10’ bed
CAPABILITIES: LASER, PLASMA & WATER JET

7. Whether bump forming, or bending armor plate into
MRAP V-Hulls; we have the experience needed to
ensure that your formed parts are processed
correctly, as well as the capacity to handle high
volume.
Three CNC Precision Press Brake Machines
• Pacific Brake – 1500 Ton x 35’ bed
• Pacific Brake – 850 Ton x 26’ bed
• LVD Brake – 320 Ton x 20’ bed
One CNC Plate Roller: MG 5/8” x 10’
CAPABILITIES: PRECISION FORMING & BENDING

8. All welders are qualified utilizing the FCAW (Flux
Cored Arc Welding) process to AWS D1.1,
Structural Welding Code – Steel, as a minimum
• 38 AWS certified welders in house
• In house CWIs: (1) NDT Level 3 and (4) level 2
• Commercial welding program has various PQRs/WPSs
qualified in accordance with AWS, or specific customer
requirements in 46100, 12560, Ultra High-Hard Armor,
Stainless Steel, Aluminum and Mild Steels
• NAVSEA welding program qualified in accordance with Tech
Pub 248
• Weld qualified to ABS for commercial ship building
CAPABILITIES: WELDING

9. QUALITY
Led by Quality Manger Fred Weiss, our quality
team has over 45 years of combined
manufacturing QA experience.
• ISO 9001 -2008 Certified
• AISC Register – Steel Building and Bridge construction
• AS9100 Quality Management System for Aerospace
Industry (Dynamic Solutions)
• NDT Level III capabilities, in house
Inspection and Measurement equipment
• Leica Laser Tracker
• Virtek Laser QC Inspection station
• Romer Portable CMM
• Zeiss Eclipse Portable CMM
• Hardness Testing

10. PAST PERFORMANCE
Strand Jack Support Bridge
Heavy Lift Crane Anchor
Westrac Girder System Components

11. PAST PERFORMANCE
Telescoping Material Handling Cart
787 Dreamliner
Cargo Floor Boards
Working Platform

12. PAST PERFORMANCE
Caiman
Cougar ILAV
Buffalo

13. Freedom Tower Foundation Plates
NAVSEA Fabrications
PAST PERFORMANCE
World’s Largest
Derrick Crane

14. GDLS - VEHICLE RESET
GDLS: Cougar Family of Vehicles – Reset
Pegasus retained key GDLS/FPI resources performing
reset and Cougar Integration including: Manufacturing
Engineers, Mechanics and Assemblers.
Vehicle Reset
• Complete truck teardown and staging for inspection
• Detailed Weld Inspection
• Weld Repair – Armor and Non-Armor components
• Complete vehicle critical systems check
• Chassis
• Drivetrain
• Suspension
• Electronics and critical operating systems
• Complete Vehicle rebuild and testing
• Modification and Upgrades per contracted
Engineering Change Proposals
• Integration of new spall protection materials
• Troop-Seat Structural Survivability Upgrades

15. GDLS - VEHICLE NEW BUILD & INTEGRATION
GDLS: Cougar Family of Vehicles
New Vehicle Build
• Turnkey new vehicle build under one roof
• Low to medium volume/rate capacity
• Fabrication of complete Armor Capsule and
survivability critical components in house
• Production process control installation
• Chassis
• Drivetrain
• Suspension
• Electrical and optional systems
• Complete vehicle integration and testing
• Flexible manufacturing engineering to support in-
process modification and upgrades for ECPs
(Engineering Change Proposals)
• DCMA approved production site for prime defense
vehicle contractors

16. GDLS - VEHICLE RESET, NEW BUILD & INTEGRATION
Pegasus offers the following under one roof:
• Vehicle inspection and tear-down
• Evaluation of critical survivability/armor components
• On site repair of critical components
• Complete automotive integration and final assembly
• Ground-up fabrication of both bolt together, or welded armor cab
designs
• Final Paint
• Final Inspection & Acceptance by the government
• Vehicle shipping to anywhere in the U.S.
• Spare parts support for all vehicles

17. PEGASUS CAPCITY
Current capacity utilization
Pegasus Steel - Goose Creek, SC
• 100,000 square foot steel processing and manufacturing facility
• Laser, Plasma and Water Jet cutting
• Plate bending, forming and flattening
Pegasus Steel - Ladson, SC
• 80,000 square foot heavy steel fabrication and truck assembly facility
• Extensive Welding Capabilities – AWS D1.,AWS D1.6, MIL-STD 248 (NAVSEA) and ABS
Part 2 Commercial Shipbuilding Weld Code
• Vehicle reset and ground-up production truck builds
Dynamic Solutions - Goose Creek, SC
• 45,000 square foot machining facility
• CNC 5-Axis Milling and Turning
WE CAN DO MORE FOR YOU!

18. ADVANCED METAL PROCESSING - FABRICATION AND MACHINING
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