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Responsible Level 3
duties and authorities
per NAS 410
Presented by:
Antionette “Toni” Bailey
ASNT/NAS 410 Level III: IRRSP, RT, UT,
ET, PT, MT & Nital Etch
Presentation is Trademarked
Copyright © 2022 by TB3 NDT Consulting LLC
How do we bridge the Gap between Tribal knowledge
and Documented Written Knowledge
Problem: Level IIIs are retiring and taking “knowledge” with them. This course will engage
with the student to help them improve and often develop NDT programs where no NDT
programs exist
1. Presentation Purpose: To define and teach the following:
a. Requirements, responsibilities and authority when becoming
the Designated Company / Responsible Level III
b. Understanding & Developing the Written Practice to meet
Qualification Documents for NAS 410
c. Qualifying, Certifying, Level III surveillance for technical
performance evaluations and Recertifying NDT Level I and II personnel
2
Section 1
Certification Program
Comparison
Copyright © TB3 NDT Consulting LLC
3
Certification Programs
4
• NAS 410 – AIA National Aerospace Standard
Aerospace Industries Association
SNT-TC-1A – ASNT Recommended Practice
& CP 189 – ANSI / ASNT Standard
(These 2 documents will not be covered)
NAS 410
Certification Programs
5
This standard establishes the minimum requirements for the qualification and
certification of personnel performing NDT in aerospace. The written practice shall be
approved by the Responsible Level 3 and The Employer shall establish:
• The levels of qualification and certification used by the employer
• Personnel duties and responsibilities
• Training and experience requirements
• Certification and recertification requirements
• Records and record keeping requirements
• Requirements for expiration, suspension, revocation and reinstatement of
certifications
• Processing (inspections) for annual maintenance
Section 2
What are the minimum Level III
qualification requirements?
Copyright © TB3 NDT Consulting LLC
6
Level III Eligibility Requirements
7
NAS 410
§ 3-4 year science or engineering degree: 1 year Level II experience
§ 2 years of engineering or science study at a tech. school, college or
university with 2 years Certified Level II experience
§ 4 yrs. of Certified Level II experience
Individuals cannot certify to Level 3 without prior certification to Level
2 Certification in the method
Level III Qualification Requirements
8
Company Level III – NAS 410
General Exam – plus questions on
additional Methods
Specific Exam – Required
Procedure Exam – Required
Practical Exam – Required if
inspecting product
ASNT Level III – NAS 410
ASNT Basic Exam
ASNT Method Exam
The ASNT cert covers the General
Specific Exam – Required
Procedure Exam – Required
Practical Exam – Required if
inspecting product
Section 3
What defines the Company,
Principle or Responsible Level III?
Copyright © TB3 NDT Consulting LLC
9
10
1
0
The Exhausted
L E V E L III
Copyright © TB3 NDT Consulting LLC 11
The Level III we
aspire to BE !!
The Designated Company Level III
12
Company, Principle or Responsible Level III – Terms are Synonymous
The Level III is given responsibilities to enforce the Written Practice – May
supervise other company Level IIIs – A company employee or Outside Agency
The only Level III in the company – A company employee
Outside Agency / Independent Consultant – A one person company
performing duties as an Outside Agency for one company or several
companies
Responsible Level 3: Excerpt from NAS 410
13
Section 4
Developing the Written Practice
Copyright © TB3 NDT Consulting LLC
14
Employer’s Written Practice:
Excerpt from NAS 410
15
Qualifying & Certifying Personnel to meet NAS 410
Copyright © TB3 NDT Consulting LLC
16
To order the standard, visit the website https://global.ihs.com/
Sample Written Practice for NAS 410
Basic Requirements
§ Scope
§ Reference Documents
§ Levels Of Qualification And
Responsibilities
§ Formal Training and Experience
§ Examinations: Gen, Spec, Prac, Proc
§ Record Keeping
§ Annual Review / Maintenance
§ Certification, Recertification,
Loss of Certification
Quality Control Requirements
§ Tables: Experience hours, Training
hours, Point System
§ Forms: Training, Vision Exam,
Certification, OJT, Work History
§ Course Outlines – ASNT CP-105 is a
Guide Approved by the Level 3
§ Required Reading for Level 1 and 2
Personnel, if applicable
Copyright © TB3 NDT Consulting LLC
17
Initially Qualifying NDT Personnel
§ Provide Classroom / Formal NDT Training
ØFormal training prior to or in conjunction with OJT experience
ØClassroom/ Instructor Led , Self Study, Computer based, Webinar
§ Document NDT Experience – in writing
ØBy the date, hour and task. Shall be signed or stamped by a Level II or III
certified in the method
§ Document NDT examinations for each method
ØOnly by an NAS 410 Level 3, certified in the NDT method.
§ Visual Acuity: Near Vision and Color Perception
18
NDT Trainee Qualification Experience (OJT)
log
19
Trainee Name: Jane Doe Qualification Level: II
NDT Method: Radiography – Non-Film Month/Total: Sept – 13 hrs.
Total required = 1000 hrs.
1. Training hours shall be signed or stamped by a Level II or III certified in the method
2. Trainer shall be a Company Employee unless otherwise approved by RL3
Initially Certifying NDT Personnel
20
§ Use approved / controlled company forms to document qualifications
§ The form may be one document or an individual document for each
method of certification, may include Work History and Vision exam results
Certification record at a minimum, must include:
§ The Name of the individual and Company Name
§ The individual is certified to meet the Written Practice & the Document
§ Level of certification, Exam scores, Composite Score for each method
§ Date of Issue, Date of Expiration
§ Level III Signature and Certification Authority (may be the same person)
Example: Certification Documentation
Name: Jane Doe Employer: ABC Corp
The individual named above has met the education, training, experience and examination
requirements in accordance with the current revision of the (Company) Written Practice for the
Qualification and Certification of Personnel (Number i.e. WP-00) and is certified in the
Nondestructive Test method(s) listed below:
Reference Accompanied Certification Letter for each Method (NAS 410)
Signed by: the Responsible Level III and the Certification Authority
21
Method of Certification Level of Certification Date of Issue Date of Expiration
Radiography - Gamma II 1/16/2013 1/31/2018
NDT Method General Specific Practical COMPOSITE
Radiography 75 84 90 83
Section 5
NDT Quality Assurance Program
Internal Auditor Requirements
Audit Intervals & Audit
Checklists
Copyright © TB3 NDT Consulting LLC
22
NDT Quality Assurance
23
The Level III or Quality Manager shall ensure:
§ A Quality Program must exist and NDT is included in the program
ISO 9000 or AS 9100 are examples
§ An approved Quality Manual and a section for NDT requirements must exist
Requirements for NDT Quality, who manages the program, Qualified NDT Auditors,
NDT Auditor Training and Audit checklists & audit intervals
Calibration and Equipment Repairs are accomplished and records kept
NDT Quality Assurance
24
Requirements for NDT Quality: IAW ASTM
E 543 – Standard Spec for Agencies performing NDT
E1212 – Standard Practice for Quality Management for NDT
E1359 – Standard Guide for Auditing and Eval Capabilities for NDT
Who manages the program: The Quality Manager
Who are Qualified NDT Auditors: NDT Level III or Level II minimum
NDT Auditor Training: Minimum of 16 hour course recommended
NDT Quality Assurance
25
NDT Auditor Certification: Conduct 2 audits minimum with another auditor
and final exam audit. Obtain an Internal Auditor Certification
Audit checklists: Developed per NAS 410 & ASTM for Periodic Monitoring of
NDT inspections, equipment, materials, and procedures
Audit intervals: Every 6 months or Annual
Internal Audits: are performed by your auditors in your facilities
External Audits: outside NDT Vendors performing work for your company
ensuring your company Procedures and Customer requirements are met
Level 3 Authority: Loss of NDT Certification
26
§ Expiration: Certification, annual maint., vision examinations have lapsed
§ Suspension:
Vision examination is expired.
Individual does not perform the method
Individual fails recertification examination.
Individual's performance is found to be deficient in any manner.
Annual maintenance
§ Revoked:
Individual does not perform the certified method for the employer
When employment has been terminated
Individual’s conduct is found to be unethical or incompetent
Level 3 Authority:
Suspending & Revoking Company NDT Programs
27
§ Expiration: NDT Audits or compliances go overdue or have lapsed
§ Suspension:
NDT certifications or company accreditations are expired.
Company has halted performance of NDT in the method
Company and/or management’s performance is found to be deficient in
any manner.
§ Revoked:
Company fails NDT Audits and do not take steps toward corrective actions
Company and/or management’s conduct are found to be unethical or incompetent
Level III Authority:
- The NDT Program is your
responsibility
- You truly have the POWER!
28
Copyright © TB3 NDT Consulting LLC
29
In conclusion:
a. Be ethical, do the right thing, don’t let the company bully you
b. Take good care of yourselves and find serenity in your endeavors
Questions and
Answers Segment
Toni Bailey
TB3 NDT Consulting LLC
ASNT / NAS 410 NDT Level III 92638
Nital Etch, MT, PT, ET, UT, RT, IRRSP
ASNT Region # 2 – Director
ASNT ET Committee – Chair
Cell: 516-885-5007
Website: www.tb3ndt.com
30

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PDF of March 3, 2022 Webinar Presentation.pdf

  • 1. asnt.org / learn Responsible Level 3 duties and authorities per NAS 410 Presented by: Antionette “Toni” Bailey ASNT/NAS 410 Level III: IRRSP, RT, UT, ET, PT, MT & Nital Etch Presentation is Trademarked Copyright © 2022 by TB3 NDT Consulting LLC
  • 2. How do we bridge the Gap between Tribal knowledge and Documented Written Knowledge Problem: Level IIIs are retiring and taking “knowledge” with them. This course will engage with the student to help them improve and often develop NDT programs where no NDT programs exist 1. Presentation Purpose: To define and teach the following: a. Requirements, responsibilities and authority when becoming the Designated Company / Responsible Level III b. Understanding & Developing the Written Practice to meet Qualification Documents for NAS 410 c. Qualifying, Certifying, Level III surveillance for technical performance evaluations and Recertifying NDT Level I and II personnel 2
  • 4. Certification Programs 4 • NAS 410 – AIA National Aerospace Standard Aerospace Industries Association SNT-TC-1A – ASNT Recommended Practice & CP 189 – ANSI / ASNT Standard (These 2 documents will not be covered)
  • 5. NAS 410 Certification Programs 5 This standard establishes the minimum requirements for the qualification and certification of personnel performing NDT in aerospace. The written practice shall be approved by the Responsible Level 3 and The Employer shall establish: • The levels of qualification and certification used by the employer • Personnel duties and responsibilities • Training and experience requirements • Certification and recertification requirements • Records and record keeping requirements • Requirements for expiration, suspension, revocation and reinstatement of certifications • Processing (inspections) for annual maintenance
  • 6. Section 2 What are the minimum Level III qualification requirements? Copyright © TB3 NDT Consulting LLC 6
  • 7. Level III Eligibility Requirements 7 NAS 410 § 3-4 year science or engineering degree: 1 year Level II experience § 2 years of engineering or science study at a tech. school, college or university with 2 years Certified Level II experience § 4 yrs. of Certified Level II experience Individuals cannot certify to Level 3 without prior certification to Level 2 Certification in the method
  • 8. Level III Qualification Requirements 8 Company Level III – NAS 410 General Exam – plus questions on additional Methods Specific Exam – Required Procedure Exam – Required Practical Exam – Required if inspecting product ASNT Level III – NAS 410 ASNT Basic Exam ASNT Method Exam The ASNT cert covers the General Specific Exam – Required Procedure Exam – Required Practical Exam – Required if inspecting product
  • 9. Section 3 What defines the Company, Principle or Responsible Level III? Copyright © TB3 NDT Consulting LLC 9
  • 11. Copyright © TB3 NDT Consulting LLC 11 The Level III we aspire to BE !!
  • 12. The Designated Company Level III 12 Company, Principle or Responsible Level III – Terms are Synonymous The Level III is given responsibilities to enforce the Written Practice – May supervise other company Level IIIs – A company employee or Outside Agency The only Level III in the company – A company employee Outside Agency / Independent Consultant – A one person company performing duties as an Outside Agency for one company or several companies
  • 13. Responsible Level 3: Excerpt from NAS 410 13
  • 14. Section 4 Developing the Written Practice Copyright © TB3 NDT Consulting LLC 14
  • 16. Qualifying & Certifying Personnel to meet NAS 410 Copyright © TB3 NDT Consulting LLC 16 To order the standard, visit the website https://global.ihs.com/
  • 17. Sample Written Practice for NAS 410 Basic Requirements § Scope § Reference Documents § Levels Of Qualification And Responsibilities § Formal Training and Experience § Examinations: Gen, Spec, Prac, Proc § Record Keeping § Annual Review / Maintenance § Certification, Recertification, Loss of Certification Quality Control Requirements § Tables: Experience hours, Training hours, Point System § Forms: Training, Vision Exam, Certification, OJT, Work History § Course Outlines – ASNT CP-105 is a Guide Approved by the Level 3 § Required Reading for Level 1 and 2 Personnel, if applicable Copyright © TB3 NDT Consulting LLC 17
  • 18. Initially Qualifying NDT Personnel § Provide Classroom / Formal NDT Training ØFormal training prior to or in conjunction with OJT experience ØClassroom/ Instructor Led , Self Study, Computer based, Webinar § Document NDT Experience – in writing ØBy the date, hour and task. Shall be signed or stamped by a Level II or III certified in the method § Document NDT examinations for each method ØOnly by an NAS 410 Level 3, certified in the NDT method. § Visual Acuity: Near Vision and Color Perception 18
  • 19. NDT Trainee Qualification Experience (OJT) log 19 Trainee Name: Jane Doe Qualification Level: II NDT Method: Radiography – Non-Film Month/Total: Sept – 13 hrs. Total required = 1000 hrs. 1. Training hours shall be signed or stamped by a Level II or III certified in the method 2. Trainer shall be a Company Employee unless otherwise approved by RL3
  • 20. Initially Certifying NDT Personnel 20 § Use approved / controlled company forms to document qualifications § The form may be one document or an individual document for each method of certification, may include Work History and Vision exam results Certification record at a minimum, must include: § The Name of the individual and Company Name § The individual is certified to meet the Written Practice & the Document § Level of certification, Exam scores, Composite Score for each method § Date of Issue, Date of Expiration § Level III Signature and Certification Authority (may be the same person)
  • 21. Example: Certification Documentation Name: Jane Doe Employer: ABC Corp The individual named above has met the education, training, experience and examination requirements in accordance with the current revision of the (Company) Written Practice for the Qualification and Certification of Personnel (Number i.e. WP-00) and is certified in the Nondestructive Test method(s) listed below: Reference Accompanied Certification Letter for each Method (NAS 410) Signed by: the Responsible Level III and the Certification Authority 21 Method of Certification Level of Certification Date of Issue Date of Expiration Radiography - Gamma II 1/16/2013 1/31/2018 NDT Method General Specific Practical COMPOSITE Radiography 75 84 90 83
  • 22. Section 5 NDT Quality Assurance Program Internal Auditor Requirements Audit Intervals & Audit Checklists Copyright © TB3 NDT Consulting LLC 22
  • 23. NDT Quality Assurance 23 The Level III or Quality Manager shall ensure: § A Quality Program must exist and NDT is included in the program ISO 9000 or AS 9100 are examples § An approved Quality Manual and a section for NDT requirements must exist Requirements for NDT Quality, who manages the program, Qualified NDT Auditors, NDT Auditor Training and Audit checklists & audit intervals Calibration and Equipment Repairs are accomplished and records kept
  • 24. NDT Quality Assurance 24 Requirements for NDT Quality: IAW ASTM E 543 – Standard Spec for Agencies performing NDT E1212 – Standard Practice for Quality Management for NDT E1359 – Standard Guide for Auditing and Eval Capabilities for NDT Who manages the program: The Quality Manager Who are Qualified NDT Auditors: NDT Level III or Level II minimum NDT Auditor Training: Minimum of 16 hour course recommended
  • 25. NDT Quality Assurance 25 NDT Auditor Certification: Conduct 2 audits minimum with another auditor and final exam audit. Obtain an Internal Auditor Certification Audit checklists: Developed per NAS 410 & ASTM for Periodic Monitoring of NDT inspections, equipment, materials, and procedures Audit intervals: Every 6 months or Annual Internal Audits: are performed by your auditors in your facilities External Audits: outside NDT Vendors performing work for your company ensuring your company Procedures and Customer requirements are met
  • 26. Level 3 Authority: Loss of NDT Certification 26 § Expiration: Certification, annual maint., vision examinations have lapsed § Suspension: Vision examination is expired. Individual does not perform the method Individual fails recertification examination. Individual's performance is found to be deficient in any manner. Annual maintenance § Revoked: Individual does not perform the certified method for the employer When employment has been terminated Individual’s conduct is found to be unethical or incompetent
  • 27. Level 3 Authority: Suspending & Revoking Company NDT Programs 27 § Expiration: NDT Audits or compliances go overdue or have lapsed § Suspension: NDT certifications or company accreditations are expired. Company has halted performance of NDT in the method Company and/or management’s performance is found to be deficient in any manner. § Revoked: Company fails NDT Audits and do not take steps toward corrective actions Company and/or management’s conduct are found to be unethical or incompetent
  • 28. Level III Authority: - The NDT Program is your responsibility - You truly have the POWER! 28
  • 29. Copyright © TB3 NDT Consulting LLC 29 In conclusion: a. Be ethical, do the right thing, don’t let the company bully you b. Take good care of yourselves and find serenity in your endeavors
  • 30. Questions and Answers Segment Toni Bailey TB3 NDT Consulting LLC ASNT / NAS 410 NDT Level III 92638 Nital Etch, MT, PT, ET, UT, RT, IRRSP ASNT Region # 2 – Director ASNT ET Committee – Chair Cell: 516-885-5007 Website: www.tb3ndt.com 30