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AUSTRALIA                   DENMARk                        ITALY                      ROMANIA                  THAILAND
Tel: +61 3 921 30 800       Tel: +45 44 91 41 66           Tel: +39 039 60 631        Tel: +40 31 425 17 06    Tel: +66 2750 3598/99
Fax: +61 3 921 30 890       Fax: +45 44 91 15 60           Fax: +39 039 60 63 301     Fax: +40 31 425 17 08    Fax: +66 2750 3855
enquiry@norgren.com.au      norgren@norgren.dk             info@norgrenitalia.it      office@norgren.ro        sales@norgren.co.th
AUSTRIA                     FINLAND                        JAPAN                      RUSSIA                   Uk
Tel: +43 22 36 63 520       Tel: +358 95 712 140           Tel: +81 6 6876 8913       Tel: +7 495 710 86 61    Tel: +44 1543 265 000
Fax: +43 22 36 63 520 20    Fax: +358 95 712 1440          Fax: +81 6 6876 8929       Fax: +7 495 710 86 62    Fax: +44 1543 265 811
enquiry@at.norgren.com      arki@norgren.fi                toiawase@norgren.co.jp     sales@norgren-imi.ru     enquiry@uk.norgren.com
BELGIUM & LUXEMBURG         FRANCE                         MALAYSIA                   SINGAPORE                Maxseal
Tel: +32 2 333 44 11        Tel: +33 1 60 04 95 95         Tel: +60 3 5121 9255       Tel: +65 6862 1811       Tel +44 (0)1202 647331
Fax: +32 2 333 44 88        Fax: +33 1 60 43 18 86         Fax: +60 3 5121 2889       Fax: +65 6862 1886       Fax +44 (0)1202 647302
enquiry@be.norgren.com      norgren@norgren.fr             sales@norgren.com.my       sales@norgren.com.sg     maxseal@thompson-valves.com

                                                                                                                                                                                               OIL & GAS TECHNOLOGIES
                                                                                                               www.thompson-valves.com
BRAZIL                      GERMANY                        MEXICO                     SLOvENIA
Tel: +55 11 5698 4000       Tel: +49 2802 49–0             Tel: +52 55 1500 64 00     Tel: +386 4 531 7550     UkRAINE
Fax: +55 11 5698-4001       Fax: +49 2802 49356            Fax: +52 55 1500 64 30     Fax: +386 4 531 7555     Tel: +38 095 276 42 25
vendas@norgren.com.br       info@norgren.de                neumatica@norgren.com.mx   info@si.norgren.com      Fax: +38 044 574 60 36
                                                                                                               yvladinets@norgren.com.ua




                                                                                                                                                     OIL & GAS TECHNOLOGIES
CANADA                      HONG kONG                      NETHERLANDS                SPAIN
Tel: +1 303 794 2611        Tel: +852 2492 7608            Tel: +31 (0)36 548 6828    Tel: +34 93 748 9800     USA
Fax: +1 303 795 9487        Fax: +852 2498 5878            Fax: +31 (0)36 548 6838    Fax: +34 93 783 0838     Tel: +1 303 794 2611
inquiry@usa.norgren.com     enquiry@norgren.com.hk         enquiry@nl.norgren.com     norgren@norgren.es       Fax: +1 303 798 4856
                                                                                                               inquiry@usa.norgren.com
CHINA                       HUNGARY                        NEW ZEALAND                SWEDEN
Tel: +86 21 64 85 69 09     Tel: +36 1 284 9000            Tel: +64 9 579 0189        Tel: +46 40 59 51 00
Fax: +86 21 64 95 60 42     Fax: +36 1 284 8980            Fax: +64 9 526 3398        Fax: +46 40 49 50 90
info@norgren.com.cn         info@norgren.hu                enquiry@norgren.co.nz      info@norgren.se
CROATIA                     INDIA                          NORWAY                     SWITZERLAND
Tel: +386 4 5317550         Tel: +91-120-3089500/4089500   Tel: +47 67 90 82 01       Tel: +41 71 973 82 00
Fax: +386 (64) 7000949      Fax: +91-120-3089700           Fax: +47 67 97 06 24       Fax: +41 71 973 82 01
info@si.norgren.com         enquiry@norgren.co.in          norgren@norgren.no         norgren@norgren.ch
CZECH REPUBLIC & SLOvAkIA   IRELAND                        POLAND                     TAIWAN
Tel: +420 465 612 879       Tel: +353 1 8300 288           Tel: +48 22 518 9530       Tel: +886 33162673
Fax: +420 465 612 908       Fax: +353 1 8300 082           Fax: +48 22 518 9531       Fax: +886 33162910       Supported by distributors worldwide
info@cz.norgren.com         norgren@indigo.ie              biuro@norgren.pl           enquiry@norgren.com.tw   www.norgren.com




                                                                                                               The Roundel,’Norgren’ and ‘IMI’
                                                                                                               are registered trade marks
                                                                                                               © Norgren Limited 2008.
                                                                                                               Due to our policy of continuous
                                                                                                               development, Norgren reserve
                                                                                                               the right to change specifications
                                                                                                               without prior notice.


                                                                                                               z7112 EN/11/08




                                                                                                                                                                              ENGINEERINGADVANTAGE
OIL & GAS TECHNOLOGIES
®               ®                                                    CONTENTS                                               ®     ®




                                                        OIL & GAS TECHNOLOGIES



                                                        Petroleum Process Industry .............................. 4

                                                        Applications ........................................................ 5

                                                        Norgren equipment conforming to ATEX......... 12

                                                        In line & Namur valves .................................... 15

                                                        Maxseal solenoid valves .................................. 88

                                                        Air line ............................................................. 154

                                                        I/P and E/P converters ................................... 160

                                                        2/2-way valves ................................................ 168

Proven solutions for the                                Pressure switches .......................................... 202

oil and gas industry                                    Product index.................................................. 224
Safe, reliable and cost-effective integrated
solutions for actuation control applications:
» Control of process pneumatic actuators
  (single or double acting; rotary and stroke           Feature pages
  drive)
» Control and handling of neutral and                     Emergency shutdown sol utions .................. 57
  aggressive gases and liquids
                                                          Fittings solutions .......................................... 85
Typically stainless steel housings and Ex-proof
coils, and a broad choice of materials for seals.
                                                          Complete solutions ..................................... 154
Market-leading product brands: Norgren,
Maxseal, Herion, Buschjost, Watson Smith.                 Bringing together a wealth of experience .... 160

                                                          Chemical process technologies ................. 168

                                                          Norgren positioning technology ................. 202




                                                    2                            3
APPLICATIONS     ®   ®




         PETROLEUM
         PROCESS INDUSTRY
  EXPLORATION        EXTRACTION      TRANSPORTATION          REFINING           DISTRIBUTION
                                          MARKETERS


                                    BUY     SHIP      SELL


    ONSHORE
                                                                                          CHEMICAL
                                                                                         FEEDSTOCK



    PRODUCERS                                                                            GASOLINE




                                                                                          JET FUEL



                        STORAGE                                 STORAGE
                                           REFINERS
   OFFSHORE                                                                              BUNKER OIL


                                                                          TRANSPORTERS

                                                                                          FUEL OIL    » GTL Qatar Project
                OIL / CRUDE OIL                                 PETROLEUM
                                                                                                       These solenoid valves are used for the control of
                                                                                                       all pneumatically operated valves in this plant. Due
The Norgren oil and gas instrumentation range covers a wide range of applications,                     to the environment on this plant in Qatar, high-
                                                                                                       resistant, explosion proof products are requested
in many of the processes all the way through onshore and                                               for the highest safety levels.
offshore extraction through to distribution.
With references from some of the key major
players in the industry, we have proven expertise
and reliability.
                                                                                                                                                              5
®                ®                     APPLICATIONS                                                                                        APPLICATIONS                                    ®                 ®




» Solution                                                                                           » Solution
 The Type 140 can be used to position a large process valve.                                          The Type 422’s unique characteristic of freezing the output pressure
 This allows for high flow and pressure.                                                              when power to the unit fails, in an I/P, is an essential feature in
 To control a process valve the type 140 is used alongside a                                          maintaining safety critical aspects of the temperature chamber.
 positioner. The positioner uses the 3-15psi signal to control                                        4-20mA control signal and reaching output pressures up to
 the valve. It will include a mechanical feedback connection to                                       8bar (120psig), the 422 is compact, closed loop and therefore
 the valve.                                                                                           offers a high level of accuracy output.
                                                                                                      If there is a power failure, failfreeze is important as large
                                                                                                      costs would be incurred for the re-purging of pipelines.
                         4-20mA
             140          Signal                                                                      The damper valves are used to maintain a level of temperature
                                                                                                      in combustion of the water in creating steam and therefore

                                                                                                                                                                power and
                                      Process
                                       valve                                                                                                    Combustion      failure of this could
                                                                                                                                                Chamber         be catastrophic.
                                                            Industry                                                                                            The 422 is an individual effective method of
                                                                                                             422                                                maintaining the integrity of the damper valve.
                                                            Any Industry requiring the positioning
                                                            of valves
        Air supply
                                                                                                                                                                Industry
                                                                                                                                                                Any industry incorporating damper valves,
                                                                                                                                                                particularly used in thermal power stations
                                                                                                        Air supply to
                                                                                                        the boiler
                                                                                                                                                                and gas transmission systems.




                                                      6                                                                                                   7
®               ®                       APPLICATIONS                                                              APPLICATIONS                   ®   ®




» Maxseal’s Presence at Terminal LNG                                        » FPSO & Maxseal
  de Altamira                                                                Maxseal has been expanding their products to offer offshore sites
                                                                             high quality, reliable equipment and their ICO4S was designed
 Maxseal has received a positive response to their Iintrinsically safe       specifically for the North Sea’s harsh environment. The ICO4S has
 solenoid valves located at Terminal LNG de Altamira.                        proved to be a great success.
 Terminal LNG de Altamira is a joint venture between Royal Dutch             The fully stainless steel construction, robust design, high flow, low
 Shell Plc, Total and Mitsui. The terminal consists of two 150,000           power consumption, 5 kilogram spring force, guaranteed voltage
 cubic metre capacity full containment outer concrete / inner steal          drop capability and the capacity to be manufactured from other
 tanks for LNG storage.                                                      exotic materials such as titanium has enabled Maxseal to develop
 The harsh sea environment of Terminal LNG de Altamira often                 strong relationships with key clients worldwide.
 results in the competitor’s products rusting and therefore suffering        The benefits of using Maxseal’s ICO4S and the superb track record
 from a lack of consumer confidence at their ability to operate.             of Maxseal’s products has led to SBM specifying Maxseal in all
 Maxseal has been complimented on its intrinsically safe solenoid            shutdown valves used on their site. SBM are responsible for the
 valves retaining their original appearance through the robust               design, procurement and construction of many FPSO sites around
 design and the fully stainless steel casting. This feature results in       the globe.
 a high level of consumer confidence that the valve will operate at          SBM has expressed complete satisfaction towards the ICO4S’s
 the crucial moment which is backed up by Maxseal’s high level of            performance and also the response that maintenance engineers and
 reliability.                                                                operators running FPSO sites receive from Maxseal, who are based
 A Maxseal Sales Engineer was informed of the success of the                 in Poole, UK.
 intrinsically safe solenoid valves on a recent visit to the terminal and    During previous marketing campaigns, SBM Brazil stated that
 is confident of Maxseal’s involvement in future projects.                   the Maxseal components operating on Frade, Espadarte, Brazil,
                                                                             Capixaba and the Marlim Sul FPSO were exceptionally reliable.
                                                                             Operators of the different FPSO’s quote Maxseal to be the most
                                                                             reliable solenoid valve on the market.



                                                        8                                                                        9
®               ®                      APPLICATIONS                                                           APPLICATIONS         ®   ®




» Petrobras - Refinery RPBC                                              » QUATTOR PETROCHEMICAL
 Brazil: We supply 3/2 universal solenoid valves direct acting and        Redundant panel, with pilot carried through for valves
 spring return, explosion proof certified, (24000 Series), for driving    of series 24011, with solenoids of increased security,
 “Blowers” of SIEMENS turbine, in the process called “Catalytic           commanding a safety valve maximum 5/2 ways, through the
 Cracking” that is an important stage to produce Gasoline and Oil         pilot of the simultaneous commands. Objective is the drive
 Gas. These valves are acting in an emergency shut down operation,        of actuators of great size that command rotary valves for
 with a ‘trip’ functionality included.                                    processes in the petrochemical industry.




                                                      10                                                                    11
®                   ®           NORGREN EQUIPMENT CONFORMING TO ATEX                                                              NORGREN EQUIPMENT CONFORMING TO ATEX                                                                 ®                     ®




                                                                                                                               MOTION CONTROL            FLUID CONTROL             Category                   FIELUS I/O              AIRLINE EQUIPMENT

» What is a zone?
                                                                                                                               VALVES                    VALVES                      II 2 G, zone 1, 2        Modules
                                                                                                                                                                                     II 2 D, zone 21, 22
                                                                                                                                                                                   Solenoid Model
                                                                                                                                                                                      0290x
The IEC has defined 3 areas of hazardous gas or vapor release as follows:                                                                                                             148x
                                                                                                                                                                                      168x
                                                                                                                                                                                      2003
                                                                                                                                                                                      205x                    Category                Category

               ZONE 0                           ZONE 1                                   ZONE 2                                                                                       42xx                      II 3 G, zone 2          II 2 G, zone 1, 2
                                                                                                                               Category                  Category                                               II 3 D, zone 22         II 2 D, zone 21, 22
                                                                                                                                                           II 2 G, zone 1, 2          46xx
                                                                                                                                 II 3 G, zone 2                                                               ModeFD 67 series        Model
                                                                                                                                                           II 2 D, zone 21, 22        8036-8045
                                                                                                                                 II 3 D, zone 22                                                                                        1002
                                                                                                                                                         Valve Model                  8186-8195
                                                                                                                               Model                                                                                                    11-004, 11-008,
                                                                                                                                                                                      8336-8345
                                                                                                                                 40200                     15200                                                                        11-018, 11-204,
            Explosive                        Explosive                                Explosive                                  40300
                                                                                                                                 V60 – 63...
                                                                                                                                                           21000
                                                                                                                                                                                      8436-8445
                                                                                                                                                                                      8900-8909
                                                                                                                                                                                                              ACTUATORS
                                                                                                                                                                                                                                        11-808, 11-818,

           Atmosphere                       Atmosphere                               Atmosphere
                                                                                                                                                           21023                                                                        11-908, 11-918
                                                                                                                                                                                      8920-8929
                                                                                                                                 VS18/VS26                 21025                                                                        20AG, 20AL
                                                                                                                                                                                      9136-9145
                                                                                                                                 VM series                 23200
         is continuously                          is often                        may accidentally                               ISO*STAR                  24000
                                                                                                                                                                                      9186-9195
                                                                                                                                                                                      9336-9345
                                                                                                                                                                                                                                        40AC
                                                                                                                                                                                                                                        61A2, 61B2
             present                              present                           be present                                   	 SXE series
                                                                                                                                 MIDI*STAR
                                                                                                                                                           24010
                                                                                                                                                           24011
                                                                                                                                                                                      9350-9360                                         B07, F0 R07, V07
                                                                                                                                                                                                                                        B38, R38
                                                                                                                                                                                      9540-9564
                                                                                                                                 	 SXE series              24100                                              Category
          Zone in which an explosive        Zone in which an explosive               Zone in which an explosive                                            25000                                                II 2 G, zone 1, 2     Category
                                                                                                                                                                                   Category
         mixture of gas, vapour or mist    mixture of gas, vapour or mist           mixture is not likely to occur             Category                                                                                                 II 2 G, zone 1, 2
                                                                                                                                                           25003                     II 2 G, zone 1, 2          II 2 D, zone 21, 22
            is continuously present.          is likely to occur during             in normal operation, and if it               II 2 G, zone 1, 2                                                                                      II 2 D, zone 21, 22
                                                                                                                                                           26220                   Solenoid Model             Model
                                                  normal operation.             occurs will only exist for a short time          II 2 D, zone 22                                                                                      Model
                                                                                                                                                           26230                     144x                       M/46000/M/EX
                                                                                                                               Model                                                                                                    B64, F64, P64,
                                                                                       (leaks or maintenance).                                             26360                     157x                       M/46100/M/EX
                                                                                                                                 ISO*STAR                                                                                               R64, T64, V64
                                                                                                                                                           70300                     208x                       M/46200/M/EX
                                                                                                                                 	 SXE series                                                                                           B68, F68, P68,
                                                                                                                                                           80100                     3039                       M/61200/M/EX
                                                                                                                                 	 SXP series                                                                                           R68, T68, V68
                                                                                                                                                           80200                     306x                       PRA/182000/M/EX
                                                                                                                                 MIDI*STAR                                                                                              B72, F72, R72,
                                                                                                                                                           82080                                                PVA/182000/EX#
» Comparing IEC zones and NEC®divisions                                                                                          	 SXE series
                                                                                                                                 	 SXP series
                                                                                                                                                           82360
                                                                                                                                                           82370
                                                                                                                                                                                   Category
                                                                                                                                                                                     II 3 G, zone 2           Category
                                                                                                                                                                                                                                        T72, V72
                                                                                                                                                                                                                                        B73, F73, R73,
                                                                                                                                 Mini ISO                                            II 3 D, zone 22            II 2 G, zone 1, 2       T73, V73
                                                                                                                                                           82400
                                                                                                                                                           82530                   Solenoid Model               II 2 D, zone 21, 22     B74, F74, R74,
    Z. 0          ZONE 1                                            ZONE 2                                                                                 82540                     3046, 3047               Model                     T74, V74
                                                                                                                               PROPORTIONAL                82560                     3213 - 3219                RA/8000/M/EX            F17, R17
                                                                                                                               VALVES/IP                   82730                     3713 - 3719,               RM/192000/M/EX          F18, R18
                                                                                                                               CONVERTER                   82860                     3813 - 3819                RM/8000/M/EX            F22, R22
           DIVISION 1                                            DIVISION 2                                                                                82960                     8026, 8176,                RM/92000/M/EX           F39
                                                                                                                                                            84660                    8326, 8426,                RT/57200/M/EX           F47
                                                                                                                                                            84680                    9116, 9176,                                        R05, V05
                                                                                                                               Category                     85000                    9326, 9426,
                                                                                                                                 II 3 G, zone 2                                      9526                     SWITCH (MAGNETICALLY
                                                                                                                                                            85040
                                                                                                                                 II 3 D, zone 22                                                              OPERATED)               FITTINGS
                                                                                                                                                            85140
» Determining a “zone” requires answering 4 essential questions                                                                Model
                                                                                                                                 VP 21...
                                                                                                                                                            85300
                                                                                                                                                            82470
                                                                                                                                                                                                 PRESSURE
                                                                                                                                                                                                   SWITCH
                                                                                                                                 VP 23...                   83050

	          1. What is emission level of gas/vapour?                  	       3. What is ventilation?                             VP 60...                   83580
                                                                                                                                                            83340
		 a) continuous                                                     		 a) very good                                           Category
                                                                                                                               	 II 1 G, zone 0
                                                                                                                                                            84320
                                                                                                                                                            84340
                                                                                                                                                                                                              Category
		 b) first level emission                                           		 b) good                                                Model                        85100
                                                                                                                                                                                  Category
                                                                                                                                                                                                                II 3 D, zone 22
                                                                                                                               	 100                                                                          Model
			 (released during normal operation)                               		 c) poor                                                                             85200
                                                                                                                                                                                    II 2 G, zone 1, 2           M/50/EXP/5V
                                                                                                                                                                                                                                      Model
                                                                                                                                                            85700                                                                       Ball Valves
		 c) second level emission                                                                                                    Category
                                                                                                                                                            91000
                                                                                                                                                                                    II 2 D, zone 21, 22
                                                                                                                                                                                                                                        Blow Guns
                                                                                                                                                                                  Model
			 (released during abnormal operation)                             	                                                         	 II 1 G, zone 0
                                                                                                                               	 II 2 G, zone 1
                                                                                                                                                            95000
                                                                                                                                                            95100
                                                                                                                                                                                    20D series
                                                                                                                                                                                                                                        BSP and Hose
                                                                                                                                                                                                                                        Compression
                                                                                                                               	 II 3 G, zone 2                                     184....
                                                                                                                                                            96000                                                                       Pneufit
                                                                                                                               Model                                                185....
                                                                                                                                                            97100                                                                       Pneufit C
                                                                                                                               	 122
                                                                                                                                                            97100 (Namur)         Category                                              Push-on
	          2. What type of openings currently exist?                 	 4. What is level of ventilation?
                                                                                                                               	 140
                                                                                                                                                            97105                   II 3 G, zone 2                                      Quick Release Couplings
                                                                                                                               Category                     97105 (Namur)           II 3 D, zone 22                                     Silencers
		 a) continuously open                                              		 a) high                                                	 II 1 G, zone 0             98015                 Model                                                 Stainless steel PIF (S0
		 b) normally closed                                                		 b) average                                             	 II 3 G, zone 2             98015 (Namur)           18D series                                          Series)
                                                                                                                               Model                        98025                   088..80                                             Tubing
		 c) weatherproof                                                   		 c) weatherproof                                        	 422                        98025 (Namur)           088..81                                             Weldfit
		 d) emergency open only                                            		 d) weak
                                                                                                                          For further information see ATEX product selector delivery on request or contact our Technic Service
                                                                                                                          #
                                                                                                                              Without magnetic version


                                                        12                                                                                                                                     13
®                    ®




                                                                            Inline & NAMUR valves

Directional control valves
24011                   98015                    98025                    97105 Inline             97105 NAMUR
3/2 - Direct solenoid   3/2 - Direct solenoid    3/2 - Indirect           3/2, 5/2 and 5/3 -       3/2, 5/2 and 5/3 -
operated poppet         operated poppet          solenoid operated        Indirectly controlled    Indirectly controlled
valves                  valves                   poppet valves            soft seal spool valves   soft seal spool valves
G1/4, 1/4 NPT or        G1/2, 1/2 NPT or         G1/2, 1/2 NPT or         G1/4, 1/4 NPT, G1/2,     G1/4, 1/4 NPT, G1/2,
flanged with NAMUR      flanged with NAMUR       flanged with NAMUR       1/2 NPT                  1/2 NPT
interface               interface                interface
                                                                          Page 34                  Page 46
Page 16                 Page 23                  Page 28




26360, 80207 Inline     26360, 80207 NAMUR       97100 Inline             97100 NAMUR              25003
3/2 and 5/2 - NG 6      3/2, 5/2 and 5/3 -       3/2, 5/2 and 5/3 -       3/2, 5/2 and 5/3 -       5/2 - Directly controlled
and 12 - Indirectly     Indirectly controlled    Indirectly controlled    Indirectly controlled    poppet valves
controlled soft seal    soft seal spool valves   soft seal spool valves   soft seal spool valves   G1/4, 1/4 NPT or
spool valves            G1/4                     G1/4, 1/4 NPT            G1/4, 1/4 NPT            flange mounting with
G1/4 and G1/2                                                                                      NAMUR hole pattern
                        Page 64                  Page 70                  Page 75
Page 58                                                                                            Page 80




Solenoid
48xx
For 2/2-, 3/2-, 5/2-
and 5/3 valves

Page 86




                                                           15
®                         ®                                          24011                                                                                                                      24011                                                           ®                     ®




3/2 Directional control valves                                                                                      With threaded connection
Direct solenoid operated poppet valves                                                                              Brass valves
Internal thread: G1/4, 1/4 NPT or                                                                                   	 Symbol               Type *1              Solenoid     Connection       Operating       Material              Manual            Weight       Test certificate Dimensions
                                                                                                                    	
flanged with NAMUR interface                                                                                        	                     2401103	
                                                                                                                                                                group

                                                                                                                                                                A + B	       G 1/4	
                                                                                                                                                                                              pressure (bar)* Seat seal

                                                                                                                                                                                             0 ... 10	         NBR		
                                                                                                                                                                                                                                    override          (kg)

                                                                                                                                                                                                                                                       0.65	 X	
                                                                                                                                                                                                                                                                   IEC 61 508 *2) No.

                                                                                                                                                                                                                                                                                  1
                                                                                                                    	          2          2401107	              A + B	       G 1/4	          0 ... 10	         NBR	         push only	                 0.70		                     1
           3 2
                                                                                                                    	                     2401119	              A + B	       G 1/4	          0 ... 10	         NBR	         push and lock	             0.70		                     1
                                                                                                                    	          1 3        2401149	              A + B	       G 1/4	          0 ... 10	         NBR		                                   0.65	 X	                   1
  12
                             2                                                                                      	                     2401126	              A + B	       G 1/4	          0 ... 10	         FKM		                                   0.65	 X	                   1
                                                                                                                    	                     2401153	              A + B	       G 1/4	          0 ... 10	         Silicon *3)		                           0.65	 X	                   1
                            1 3
                                                                                                                    	                     2401154	              A + B	       G 1/4	          0 ... 10	         Silicon *3)	 semi-automatic	            0.70		                     1
           3 1   2
                                                                                                                    	                     2401138	              A + B	       1/4 NPT	        0 ... 10	         NBR		                                   0.65	 X	                   1
NAMUR interface      Switching function:
                     pressure port at 1, 2 or 3                                                                     	                     2401148	              A + B	       1/4 NPT	        0 ... 10	         NBR	         push only	                 0.70		                     1
                                                                                                                    	                     2401136	              A + B	       1/4 NPT	        0 ... 10	         NBR	         push and lock	             0.70		                     1
                                                                                                                    	                     2401140	              A + B	       1/4 NPT	        0 ... 10	         NBR	         semi-automatic	            0.70		                     1
                                                                                                                    	                     2401131	              A + B	       1/4 NPT	        0 ... 10	         FKM		                                   0.65	 X	                   1
Main application: single                          Fluid Temperature:                                                	                     2401106	              A + B	       1/4 NPT	        0 ... 10	         Silicon *3)		                           0.65	 X	                   1
operated process actuators                        -25 ... +80°C (NBR)                                               	                     1025226	              A + B	       1/4 NPT	        0 ... 10	         Silicon *3)	 semi-automatic	            0.70		                     1
TÜV-approval based on IEC                         -10 ... +120°C (FKM) – water
61 508, DIN V 19 251                              up to +95°C
                                                  -40 ... +60°C (VMQ)
Approvals: DIN EN 161/3394
                                                  Solenoid temperature: see
                                                                                                                    Stainless steel valves (1.4404) for aggressive environment
DVGW, group Rm
and EN 13611                                      solenoid table
                                                                                                                    	 Symbol               Type *1              Solenoid      Connection Operation       Material                   Manual            Weight       Test certificate Dimensions
Valves for safety systems to                      Mounting:
                                                                                                                                                                group                    pressure (bar)* Seat seal                  override          (kg)         IEC 61 508 *2) No.
SIL 4 or AK 7                                     Optional, preferably vertical
                                                                                                                    	          2
                                                                                                                                          2401186	              A + B	       G 1/4	          0 ... 10	         NBR	                 –	                0.65	            X	         1
Standard NAMUR type
- manifold system for easy 		                     Materials                                                         	
                                                                                                                               1 3
                                                                                                                                          2401112	              A + B	       1/4 NPT	        0 ... 10	         NBR	                 –	                0.65	            X	         1

	 assembly                                        Body: stainless steel                The combination of EX,
                                                  1.4404/316, brass,
- redundancy:	       1 of 2
                                                  hard anodized aluminium
                                                                                       TUEV and SIL point out the
                                                                                                                    	 Symbol               Type *1              Solenoid      Connection     Operation       Material               Manual            Weight                      Dimensions
			                  2 of 3                                                            high level our products
                                                  Seat seal: FKM, NBR                                                                                           group                        pressure (bar)* Seat seal              override          (kg)                        No.
- add-on manual override or                       (Perbunan), (VMQ) silicon                                         	                       2401127 	              A	          G 1/4	       0 ... 10	         FKM		                                 0.70		                        1
inductive limit switches                                                                                                      2
                                                  Inner parts: stainless steel,                                     	                       2401170 	              A	          G 1/4	       0 ... 10	         FKM	             push only	           0.70		                        1
Value switches at power                           brass                                                             	                       2401139 	              A	          G 1/4	       0 ... 10	         FKM	             push and lock	       0.70		                        1
failure into starting position                                                                                      	        1 3
                                                                                                                                            2401155 	              A	          G 1/4	       0 ... 10	         Silicon *3)		                         0.65		                        1
(mechanical return spring)                                                                                          	                       2401147 	              A	          1/4 NPT	     0 ... 10	         FKM		                                 0.65		                        1
                                                                                                                    	                       2401146 	              A	          1/4 NPT	     0 ... 10	         FKM	             semi-automatic	 0.70		                             1
Rest position in the event of                                                                                       	                       2401168 	              A	          1/4 NPT	     0 ... 10	         Silicon *3)		                         0.65		                        1
power failure provided by
                                                                                                                    *1) When ordering please indicate solenoid, voltage and current type (frequency)
mechanical return spring                                                                                            *2)	Approval is not included in delivery, part No. 0695241
Suited for outdoor use                                                                                              *	 Viscosity for gaseous or liquid fluids up to 40 mm2/s
under critical environment                                                                                          	 •	Particulary for valves with TÜV approval and attachment in plants based on safety standards DIN V 19250, IEC 61511,
conditions (see solenoid list)                                                                                      		 taking into account to the operating and maintance instructions document 7503444.
                                                                                                                    	 •	The responsibility for the maintance and repair of the solenoid valves lies with the users or the supervisory authority for these process systems.
Solenoids and valves are                                                                                            *3)	For ambient temperature down to -40°C
ATEX approved
(see solenoid table),
additional protection class                                                                                         With NAMUR interface
(FM, CSA) XP
                                                                                                                    Aluminium valves anodized
Technical data
                                                                                                                    	 Symbol               Type *1)             Solenoid   Connection Operating       Material           Manual          Variants           Weight Test certificate Dimensions
Medium:                                                                                                                                                         group                 pressure (bar)* Seat seal          override                           (kg)   IEC 61 508 *2) No.
Neutral gaseous liquids or
aggressive fluids                                                                                                              3 2
                                                                                                                                          	2401191	             A + B	      G 1/4	         0 ... 10	      NBR	           add-on			                          0.55	 X	              2
                                                                                                                                          	1025333	             A + B	      G 1/4	         0 ... 10	      NBR	           add-on	 with limit switch	         0.70		                2
Operation:                                                                                                              12
                                                                                                                                          	1025254	             A + B	      1/4 NPT	       0 ... 10	      NBR	           add-on			                          0.55	 X	              2
Solenoid                                                                                                                                  	2401133	             A + B	      G 1/4	         0 ... 10	      Silicon *3)	   add-on			                          0.55	 X	              2
Flow direction:                                                                                                     	          3 1   2     2401109	             A + B	      G 1/4	         0 ... 10	      NBR	           add-on	 P in flange interface 3	   0.55	 X	              3
Optional
Flow rate:
340 l/min
Port size:
G1/4, 1/4 NPT or NAMUR
interface
Orifice:
DN 5
Operating pressure:
0 ... 10 bar




                                                                                  16                                                                                                                     17
®                     ®                                              24011                                                                                                                                                                        24011                                                               ®                     ®




Stainless steel valves (1.4404) for aggressive environment                                                                                                                 Solenoids operators group B
	 Symbol                 Type *1)          Solenoid   Connection Operating       Material      Manual      Variants                Weight    Test certificate Dimensions   	                     Type        Power consumption      Current              Protection class        Temperatures     Electrical            Weight     Dimensions Circuit
                                           group                 pressure (bar)* Seat seal     override                            (kg)      IEC 61 508 *2) No.            	                                 24V DC   230V AC       24V DC     230V AC                           Ambient/Fluid    connection            (kg)                  diagram
                                                                                                                                                                           	                                 (W)      (VA)          (mA)       (mA)                              °C                                                No.        No.
	            3 2
                        2401196	          A + B	      G 1/4	      0 ... 10	     NBR	           add-on		                           1.00	 X	                  2
	                       2401142	          A	          G 1/4	      0 ... 10	     Silicon *3)	   add-on		                           1.00		                    2              		 0827 *7)	 6.8	 -	    282	 -	                                               IIP00 without plug *5)	 -25...+60	       DIN EN175W301-803	 0.33	         6	         1
	
    12
                        1025212	          A + B	      G 1/4	      0 ... 10	     NBR	           add-on	 P in flange interface *4)	 1.00	 X	                  3              							                                                                       IP65 with plug *5)		                     Form A *6)
	                       1025328	          A + B	      1/4 NPT	    0 ... 10	     NBR	           add-on	 P in flange interface *4)	 1.00	 X	                  3              						
             3 1   2
                                                                                                                                                                           		 3805 *7)	 -	   10.6	 -	   46	                                              IP00 without plug *5)	 -25...+60	        DIN EN175W301-803	 0.34	         7	         6
                                                                                                                                                                           							                                                                       IP65 with plug *5)		                     Form A *6)
*1) When ordering please indicate solenoid, voltage and current type (frequency).
*2) Approval is not included in delivery, part No. 0695241                                                                                                                 		 4260 *8)	 4	 -	 162		                                                      EEx me II T4/T6 *2)	    -40...+80/+55	   M20 x 1,5 *6)	        0.6	       8	         4
*	 Viscosity for gaseous or liquid fluids up to 40 mm2/s                                                                                                                   							                                                                       IP66 T130°C
   Approval S 137/01, SIL 4 for low demand mode, SIL 3 for high demand mode,                                                                                               		 4261 *8)	 -	 5.3		 23	                                                     EEx me II T4/T6 *2)	    -40...+80/+55	   M20x1,5 *6)	          0.6	       8	         7
   Approval S 83/96, AK 7 (request from manufactor)                                                                                                                        							                                                                       IP66 T130°C
   •	Particulary for valves with TÜV approval and attachment in plants based on safety standards DIN V 19250, IEC 61511,                                                   		 4660 *8)	 4	 -	 162		                                                      EEx md IIC T4/T6 *3)	 -40...+80/+55	     1/2 NPT *6)	          0.8	       9	         4
   	 taking into account to the operating and maintance instructions document 7503444.                                                                                     							                                                                       EEx me IIC T4/T6 *3)	
   •	The responsibility for the maintance and repair of the solenoid valves lies with the users or the supervisory authority for these process systems.                    							                                                                       IP66 T130°C
*3) For ambient temperature down to -40 °C
*4) Acc. to VDI/VDE 3845 port P in flange for attachment of positioners                                                                                                    		 4661 *8)	 -	 5.3		 23	                                                     EEx md IIC T4/T6 *3)	 -40...+80/+55	     1/2 NPT *6)	          0.8	       9	         7
                                                                                                                                                                           							                                                                       EEx me IIC T4/T6 *3)
                                                                                                                                                                           							                                                                       IP66 T130°C

Solenoid operators group A                                                                                                                                                 		 4662 *8)	 4	
                                                                                                                                                                           							
                                                                                                                                                                                           -	 162		                                                      EEx md IIC T4/T6 *3)	 -40...+80/+55	
                                                                                                                                                                                                                                                         EEx me IIC T4/T6 *3)
                                                                                                                                                                                                                                                                                                  M20x1,5 *6)	          0.8	       9	         4

                                                                                                                                                                           							                                                                       IP66 T130°C
	                      Type         Power consumption    Rated current     Protection class         Temperature range Electrical            Weight Dimensions Circuit      		                 4663 *8)	 -	   5.3		     23	 EEx md IIC T4/T6 *3)	 -40...+80/+55	     M20x1,5 *6)	                                        0.8	       9	         7
	                                   24V DC   230V AC     24V DC    230V AC                          Ambient/Fluid     connection            (kg)              diagram      							                                         EEx me IIC T4/T6 *3)
	                                   (W)      (VA)        (mA)      (mA)                             °C                                             No.        No.          							                                         IP66 T130°C
		                   0800 *7)	 16.9	      -	          703	     -	        IP00 w/o connector *5)	 -25...+60	          DIN EN175W301-803	     0.33	   6	          1          	 Stainless steel	 4862	     3.9	 –	   162	 –	  Ex mb d IIC T4/T6	    Cat. II 2G (gas)	 M20x1,5 *6)	                                         1.2	       10	        12
							                                                                  IP65 with connector *5)	 Form A *6)                                                               								                                                              -40 ... +75 (T5)
		                   3803 *7)	 -	         18	         -	       185	      P00 w/o connector *5)	 -25...+60	           DIN EN175W301-803	     0.34	   7	          6          							                                         or	                   -40 ... +55 (T6)
							                                                                  IP65 with connector *5)	 Form A *6)                                                               		                 4863	     –	   5.3	 –	   23	 Ex mb e II T4/T6	     Cat. II 2D (dust)	 M20x1,5 *6)	                                        1.2	       10	        7		
		                   4270 *8)	 8.9	       -	          369		              EEx me II T4/T5 *2)	     -40....65/55	      M20x1,5 *6)	           0.6	    8	          4          								                                                              T100°C
							                                                                  IP66 T130°C	                                                                                      	 						                                        Ex mbD 21 tDA21 IP66 T100°C *1)		
		                   4271 *8)	 -	         10		                 43	       EEx me II T4/T5 *2)	     -40....65/55	      M20x1,5 *6)	           0.6	    8	          7          		 3824	 8.9	 -	 370	 -	                                                      NEMA *4)	           -20...+60	           Flying leads	         0.4	       11	        1
							                                                                  IP66 T130°C                                                                                       							                                                                       4, 4X, 6, 6P, 7, 9		                     450 mm long
		                   4670 *8)	 8.9	       -	          369		              EEx md IIC T4/T6 *3)	    -40....+65/55	     1/2 NPT *6)	           0.8	    9	          4
                                                                                                                                                                           		 3825	 -	 9.5	 -	 41	                                                       NEMA *4)	           -20...+60	           Flying leads	         0.4	       11	        5
							                                                                  EEx me IIC TT4/T6 *3)
                                                                                                                                                                           							                                                                       4, 4X, 6, 6P, 7, 9		                     450 mm long
							                                                                  IP66 T130°C
		                   4671 *8)	 -	         10		                 43	       EEx md IIC T4/T6 *3)	    -40....+65/55	     1/2 NPT *6)	           0.8	    9	          7          Standardvoltages 24V DC, 230V AC. other voltages on request. Design acc. to VDE 0580, EN 50014/50028.100% duty cycle.
							                                                                  EEx me IIC TT4/T6 *3)                                                                             *2) Categorie II 2 GD, EC-Type-Examination-Certificate KEMA 98 ATEX 4452 X
							                                                                  IP66 T130°C                                                                                       *3) Categorie II 2 GD, EC-Type-Examination-Certificate PTB 02 ATEX 2085 X
		                   4672 *8)	 8.9	       -	          369		              EEx md IIC T4/T6 *3)	    -40....+65/55	     M20x1,5 *6)	           0.8	    9	          4          *4) CSA-LR 57643-6, FM approved, for hazardous locations: Div. 1 and 2, Class I, II, III
							                                                                  EEx me IIC TT4/T6 *3)                                                                             *5) Required connector: type 0570275.
							                                                                  IP66 T130°C                                                                                       *6) Connector cable gland not supplied
		                   4673 *8)	 -	         10		                 43	       EEx md IIC T4/T6 *3)	    -40....+65/55	     M20x1,5 *6)	           0.8	    9	          7          *7) IP65 according to DIN 40050/IEC 529 and DIN EN 600068-2-38
                                                                                                                                                                           *8) This solenoid has a fuse with an appropirate rating.
							                                                                  EEx me IIC T6 *3)
							                                                                  IP66 T130°C
	 Stainless steel	   4872	      8.9	      –	          369	     –	        Ex mb d IIC T4/T6	       Cat. II 2G (gas)	  M20x1,5 *6)	           1.2	    10	         12
								                                                                                          -40 ... +50 (T4)                                                         Accessories
							                                                                  or	                      -40 ... +40 (T6)
		                   4873	      –	        10	         –	       43	       Ex mb e II T4/T6	        Cat. II 2D (dust)	 M20x1,5 *6)	           1.2	    10	         7		
								                                                                                          T100°C                                                                       Cable gland                                                    Silencer       Connectors            Flange plate                                           Yoke
							                                                                  Ex mbD 21 tDA21 IP66 T100°C *1)	                                                                      Protection class EEx e (Atex),
		                   3826	      13.6	     -	          566	     -	        XP NEMA *4)	             -20....+60	        Flying leads	          0.4	    11	         1              MS nickel plated brass/stainless steel
							                                                                  4, 4X, 6, 6P, 7, 9		                        450 mm long
		                   3827	      -	        15.7	       -	       68	       XP NEMA *4)	             -20....+60	        Flying leads	          0.4	    11	         5
							                                                                  4, 4X, 6, 6P, 7, 9		                        450 mm long
Standardvoltages 24V DC, 230V AC. other voltages on request. Design acc. to VDE 0580, EN 50014/50028.100% duty cycle.
*2) Categorie II 2 GD, EC-Type-Examination-Certificate KEMA 98 ATEX 4452 X
                                                                                                                                                                           	
*3) Categorie II 2 GD, EC-Type-Examination-Certificate PTB 02 ATEX 2085 X
*4) CSA-LR 57643-6, FM approved, for hazardous locations: Div. 1 and 2, Class I, II, III                                                                                   	   EEx e 0588819 (for solenoid 42xx / 46xx M20 x 1,5)	                  C/S2 1/4 NPT	 0570275	         0612790 (NAMUR single connection plate)	                0540593
*5) Required connector: type 0570275.                                                                                                                                      	   EEx d 0588851 (for solenoid 46xx M20 x 1,5)	                         M/S2 G 1/4		                   0612791 NAMUR rip use in combination with 0612790 (Alu)
*6) Connector cable gland not supplied                                                                                                                                     	   EEx d, EEx e 0588925 (for solenoid 46xx 1/2-14 NPT)			
*7) IP65 according to DIN 40050/IEC 529 and DIN EN 600068-2-38                                                                                                             	   II 2 G/D EEx d IIC 0589387 (for solenoid 48xx M20x1,5; Ø 10...14 mm)
*8) This solenoid has a fuse with an appropirate rating.                                                                                                                   	   II 2 G/D EEx e II 0589385 (for solenoid 48xx M20x1,5; Ø 9...13 mm)




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Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
Norgren   oil &-gas_technologies - shavo_norgren - complete_product_flyer_08
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Norgren oil &-gas_technologies - shavo_norgren - complete_product_flyer_08

  • 1. AUSTRALIA DENMARk ITALY ROMANIA THAILAND Tel: +61 3 921 30 800 Tel: +45 44 91 41 66 Tel: +39 039 60 631 Tel: +40 31 425 17 06 Tel: +66 2750 3598/99 Fax: +61 3 921 30 890 Fax: +45 44 91 15 60 Fax: +39 039 60 63 301 Fax: +40 31 425 17 08 Fax: +66 2750 3855 enquiry@norgren.com.au norgren@norgren.dk info@norgrenitalia.it office@norgren.ro sales@norgren.co.th AUSTRIA FINLAND JAPAN RUSSIA Uk Tel: +43 22 36 63 520 Tel: +358 95 712 140 Tel: +81 6 6876 8913 Tel: +7 495 710 86 61 Tel: +44 1543 265 000 Fax: +43 22 36 63 520 20 Fax: +358 95 712 1440 Fax: +81 6 6876 8929 Fax: +7 495 710 86 62 Fax: +44 1543 265 811 enquiry@at.norgren.com arki@norgren.fi toiawase@norgren.co.jp sales@norgren-imi.ru enquiry@uk.norgren.com BELGIUM & LUXEMBURG FRANCE MALAYSIA SINGAPORE Maxseal Tel: +32 2 333 44 11 Tel: +33 1 60 04 95 95 Tel: +60 3 5121 9255 Tel: +65 6862 1811 Tel +44 (0)1202 647331 Fax: +32 2 333 44 88 Fax: +33 1 60 43 18 86 Fax: +60 3 5121 2889 Fax: +65 6862 1886 Fax +44 (0)1202 647302 enquiry@be.norgren.com norgren@norgren.fr sales@norgren.com.my sales@norgren.com.sg maxseal@thompson-valves.com OIL & GAS TECHNOLOGIES www.thompson-valves.com BRAZIL GERMANY MEXICO SLOvENIA Tel: +55 11 5698 4000 Tel: +49 2802 49–0 Tel: +52 55 1500 64 00 Tel: +386 4 531 7550 UkRAINE Fax: +55 11 5698-4001 Fax: +49 2802 49356 Fax: +52 55 1500 64 30 Fax: +386 4 531 7555 Tel: +38 095 276 42 25 vendas@norgren.com.br info@norgren.de neumatica@norgren.com.mx info@si.norgren.com Fax: +38 044 574 60 36 yvladinets@norgren.com.ua OIL & GAS TECHNOLOGIES CANADA HONG kONG NETHERLANDS SPAIN Tel: +1 303 794 2611 Tel: +852 2492 7608 Tel: +31 (0)36 548 6828 Tel: +34 93 748 9800 USA Fax: +1 303 795 9487 Fax: +852 2498 5878 Fax: +31 (0)36 548 6838 Fax: +34 93 783 0838 Tel: +1 303 794 2611 inquiry@usa.norgren.com enquiry@norgren.com.hk enquiry@nl.norgren.com norgren@norgren.es Fax: +1 303 798 4856 inquiry@usa.norgren.com CHINA HUNGARY NEW ZEALAND SWEDEN Tel: +86 21 64 85 69 09 Tel: +36 1 284 9000 Tel: +64 9 579 0189 Tel: +46 40 59 51 00 Fax: +86 21 64 95 60 42 Fax: +36 1 284 8980 Fax: +64 9 526 3398 Fax: +46 40 49 50 90 info@norgren.com.cn info@norgren.hu enquiry@norgren.co.nz info@norgren.se CROATIA INDIA NORWAY SWITZERLAND Tel: +386 4 5317550 Tel: +91-120-3089500/4089500 Tel: +47 67 90 82 01 Tel: +41 71 973 82 00 Fax: +386 (64) 7000949 Fax: +91-120-3089700 Fax: +47 67 97 06 24 Fax: +41 71 973 82 01 info@si.norgren.com enquiry@norgren.co.in norgren@norgren.no norgren@norgren.ch CZECH REPUBLIC & SLOvAkIA IRELAND POLAND TAIWAN Tel: +420 465 612 879 Tel: +353 1 8300 288 Tel: +48 22 518 9530 Tel: +886 33162673 Fax: +420 465 612 908 Fax: +353 1 8300 082 Fax: +48 22 518 9531 Fax: +886 33162910 Supported by distributors worldwide info@cz.norgren.com norgren@indigo.ie biuro@norgren.pl enquiry@norgren.com.tw www.norgren.com The Roundel,’Norgren’ and ‘IMI’ are registered trade marks © Norgren Limited 2008. Due to our policy of continuous development, Norgren reserve the right to change specifications without prior notice. z7112 EN/11/08 ENGINEERINGADVANTAGE
  • 2. OIL & GAS TECHNOLOGIES
  • 3. ® ® CONTENTS ® ® OIL & GAS TECHNOLOGIES Petroleum Process Industry .............................. 4 Applications ........................................................ 5 Norgren equipment conforming to ATEX......... 12 In line & Namur valves .................................... 15 Maxseal solenoid valves .................................. 88 Air line ............................................................. 154 I/P and E/P converters ................................... 160 2/2-way valves ................................................ 168 Proven solutions for the Pressure switches .......................................... 202 oil and gas industry Product index.................................................. 224 Safe, reliable and cost-effective integrated solutions for actuation control applications: » Control of process pneumatic actuators (single or double acting; rotary and stroke Feature pages drive) » Control and handling of neutral and Emergency shutdown sol utions .................. 57 aggressive gases and liquids Fittings solutions .......................................... 85 Typically stainless steel housings and Ex-proof coils, and a broad choice of materials for seals. Complete solutions ..................................... 154 Market-leading product brands: Norgren, Maxseal, Herion, Buschjost, Watson Smith. Bringing together a wealth of experience .... 160 Chemical process technologies ................. 168 Norgren positioning technology ................. 202 2 3
  • 4. APPLICATIONS ® ® PETROLEUM PROCESS INDUSTRY EXPLORATION EXTRACTION TRANSPORTATION REFINING DISTRIBUTION MARKETERS BUY SHIP SELL ONSHORE CHEMICAL FEEDSTOCK PRODUCERS GASOLINE JET FUEL STORAGE STORAGE REFINERS OFFSHORE BUNKER OIL TRANSPORTERS FUEL OIL » GTL Qatar Project OIL / CRUDE OIL PETROLEUM These solenoid valves are used for the control of all pneumatically operated valves in this plant. Due The Norgren oil and gas instrumentation range covers a wide range of applications, to the environment on this plant in Qatar, high- resistant, explosion proof products are requested in many of the processes all the way through onshore and for the highest safety levels. offshore extraction through to distribution. With references from some of the key major players in the industry, we have proven expertise and reliability. 5
  • 5. ® ® APPLICATIONS APPLICATIONS ® ® » Solution » Solution The Type 140 can be used to position a large process valve. The Type 422’s unique characteristic of freezing the output pressure This allows for high flow and pressure. when power to the unit fails, in an I/P, is an essential feature in To control a process valve the type 140 is used alongside a maintaining safety critical aspects of the temperature chamber. positioner. The positioner uses the 3-15psi signal to control 4-20mA control signal and reaching output pressures up to the valve. It will include a mechanical feedback connection to 8bar (120psig), the 422 is compact, closed loop and therefore the valve. offers a high level of accuracy output. If there is a power failure, failfreeze is important as large costs would be incurred for the re-purging of pipelines. 4-20mA 140 Signal The damper valves are used to maintain a level of temperature in combustion of the water in creating steam and therefore power and Process valve Combustion failure of this could Chamber be catastrophic. Industry The 422 is an individual effective method of 422 maintaining the integrity of the damper valve. Any Industry requiring the positioning of valves Air supply Industry Any industry incorporating damper valves, particularly used in thermal power stations Air supply to the boiler and gas transmission systems. 6 7
  • 6. ® ® APPLICATIONS APPLICATIONS ® ® » Maxseal’s Presence at Terminal LNG » FPSO & Maxseal de Altamira Maxseal has been expanding their products to offer offshore sites high quality, reliable equipment and their ICO4S was designed Maxseal has received a positive response to their Iintrinsically safe specifically for the North Sea’s harsh environment. The ICO4S has solenoid valves located at Terminal LNG de Altamira. proved to be a great success. Terminal LNG de Altamira is a joint venture between Royal Dutch The fully stainless steel construction, robust design, high flow, low Shell Plc, Total and Mitsui. The terminal consists of two 150,000 power consumption, 5 kilogram spring force, guaranteed voltage cubic metre capacity full containment outer concrete / inner steal drop capability and the capacity to be manufactured from other tanks for LNG storage. exotic materials such as titanium has enabled Maxseal to develop The harsh sea environment of Terminal LNG de Altamira often strong relationships with key clients worldwide. results in the competitor’s products rusting and therefore suffering The benefits of using Maxseal’s ICO4S and the superb track record from a lack of consumer confidence at their ability to operate. of Maxseal’s products has led to SBM specifying Maxseal in all Maxseal has been complimented on its intrinsically safe solenoid shutdown valves used on their site. SBM are responsible for the valves retaining their original appearance through the robust design, procurement and construction of many FPSO sites around design and the fully stainless steel casting. This feature results in the globe. a high level of consumer confidence that the valve will operate at SBM has expressed complete satisfaction towards the ICO4S’s the crucial moment which is backed up by Maxseal’s high level of performance and also the response that maintenance engineers and reliability. operators running FPSO sites receive from Maxseal, who are based A Maxseal Sales Engineer was informed of the success of the in Poole, UK. intrinsically safe solenoid valves on a recent visit to the terminal and During previous marketing campaigns, SBM Brazil stated that is confident of Maxseal’s involvement in future projects. the Maxseal components operating on Frade, Espadarte, Brazil, Capixaba and the Marlim Sul FPSO were exceptionally reliable. Operators of the different FPSO’s quote Maxseal to be the most reliable solenoid valve on the market. 8 9
  • 7. ® ® APPLICATIONS APPLICATIONS ® ® » Petrobras - Refinery RPBC » QUATTOR PETROCHEMICAL Brazil: We supply 3/2 universal solenoid valves direct acting and Redundant panel, with pilot carried through for valves spring return, explosion proof certified, (24000 Series), for driving of series 24011, with solenoids of increased security, “Blowers” of SIEMENS turbine, in the process called “Catalytic commanding a safety valve maximum 5/2 ways, through the Cracking” that is an important stage to produce Gasoline and Oil pilot of the simultaneous commands. Objective is the drive Gas. These valves are acting in an emergency shut down operation, of actuators of great size that command rotary valves for with a ‘trip’ functionality included. processes in the petrochemical industry. 10 11
  • 8. ® ® NORGREN EQUIPMENT CONFORMING TO ATEX NORGREN EQUIPMENT CONFORMING TO ATEX ® ® MOTION CONTROL FLUID CONTROL Category FIELUS I/O AIRLINE EQUIPMENT » What is a zone? VALVES VALVES II 2 G, zone 1, 2 Modules II 2 D, zone 21, 22 Solenoid Model 0290x The IEC has defined 3 areas of hazardous gas or vapor release as follows: 148x 168x 2003 205x Category Category ZONE 0 ZONE 1 ZONE 2 42xx II 3 G, zone 2 II 2 G, zone 1, 2 Category Category II 3 D, zone 22 II 2 D, zone 21, 22 II 2 G, zone 1, 2 46xx II 3 G, zone 2 ModeFD 67 series Model II 2 D, zone 21, 22 8036-8045 II 3 D, zone 22 1002 Valve Model 8186-8195 Model 11-004, 11-008, 8336-8345 40200 15200 11-018, 11-204, Explosive Explosive Explosive 40300 V60 – 63... 21000 8436-8445 8900-8909 ACTUATORS 11-808, 11-818, Atmosphere Atmosphere Atmosphere 21023 11-908, 11-918 8920-8929 VS18/VS26 21025 20AG, 20AL 9136-9145 VM series 23200 is continuously is often may accidentally ISO*STAR 24000 9186-9195 9336-9345 40AC 61A2, 61B2 present present be present SXE series MIDI*STAR 24010 24011 9350-9360 B07, F0 R07, V07 B38, R38 9540-9564 SXE series 24100 Category Zone in which an explosive Zone in which an explosive Zone in which an explosive 25000 II 2 G, zone 1, 2 Category Category mixture of gas, vapour or mist mixture of gas, vapour or mist mixture is not likely to occur Category II 2 G, zone 1, 2 25003 II 2 G, zone 1, 2 II 2 D, zone 21, 22 is continuously present. is likely to occur during in normal operation, and if it II 2 G, zone 1, 2 II 2 D, zone 21, 22 26220 Solenoid Model Model normal operation. occurs will only exist for a short time II 2 D, zone 22 Model 26230 144x M/46000/M/EX Model B64, F64, P64, (leaks or maintenance). 26360 157x M/46100/M/EX ISO*STAR R64, T64, V64 70300 208x M/46200/M/EX SXE series B68, F68, P68, 80100 3039 M/61200/M/EX SXP series R68, T68, V68 80200 306x PRA/182000/M/EX MIDI*STAR B72, F72, R72, 82080 PVA/182000/EX# » Comparing IEC zones and NEC®divisions SXE series SXP series 82360 82370 Category II 3 G, zone 2 Category T72, V72 B73, F73, R73, Mini ISO II 3 D, zone 22 II 2 G, zone 1, 2 T73, V73 82400 82530 Solenoid Model II 2 D, zone 21, 22 B74, F74, R74, Z. 0 ZONE 1 ZONE 2 82540 3046, 3047 Model T74, V74 PROPORTIONAL 82560 3213 - 3219 RA/8000/M/EX F17, R17 VALVES/IP 82730 3713 - 3719, RM/192000/M/EX F18, R18 CONVERTER 82860 3813 - 3819 RM/8000/M/EX F22, R22 DIVISION 1 DIVISION 2 82960 8026, 8176, RM/92000/M/EX F39 84660 8326, 8426, RT/57200/M/EX F47 84680 9116, 9176, R05, V05 Category 85000 9326, 9426, II 3 G, zone 2 9526 SWITCH (MAGNETICALLY 85040 II 3 D, zone 22 OPERATED) FITTINGS 85140 » Determining a “zone” requires answering 4 essential questions Model VP 21... 85300 82470 PRESSURE SWITCH VP 23... 83050 1. What is emission level of gas/vapour? 3. What is ventilation? VP 60... 83580 83340 a) continuous a) very good Category II 1 G, zone 0 84320 84340 Category b) first level emission b) good Model 85100 Category II 3 D, zone 22 100 Model (released during normal operation) c) poor 85200 II 2 G, zone 1, 2 M/50/EXP/5V Model 85700 Ball Valves c) second level emission Category 91000 II 2 D, zone 21, 22 Blow Guns Model (released during abnormal operation) II 1 G, zone 0 II 2 G, zone 1 95000 95100 20D series BSP and Hose Compression II 3 G, zone 2 184.... 96000 Pneufit Model 185.... 97100 Pneufit C 122 97100 (Namur) Category Push-on 2. What type of openings currently exist? 4. What is level of ventilation? 140 97105 II 3 G, zone 2 Quick Release Couplings Category 97105 (Namur) II 3 D, zone 22 Silencers a) continuously open a) high II 1 G, zone 0 98015 Model Stainless steel PIF (S0 b) normally closed b) average II 3 G, zone 2 98015 (Namur) 18D series Series) Model 98025 088..80 Tubing c) weatherproof c) weatherproof 422 98025 (Namur) 088..81 Weldfit d) emergency open only d) weak For further information see ATEX product selector delivery on request or contact our Technic Service # Without magnetic version 12 13
  • 9. ® ® Inline & NAMUR valves Directional control valves 24011 98015 98025 97105 Inline 97105 NAMUR 3/2 - Direct solenoid 3/2 - Direct solenoid 3/2 - Indirect 3/2, 5/2 and 5/3 - 3/2, 5/2 and 5/3 - operated poppet operated poppet solenoid operated Indirectly controlled Indirectly controlled valves valves poppet valves soft seal spool valves soft seal spool valves G1/4, 1/4 NPT or G1/2, 1/2 NPT or G1/2, 1/2 NPT or G1/4, 1/4 NPT, G1/2, G1/4, 1/4 NPT, G1/2, flanged with NAMUR flanged with NAMUR flanged with NAMUR 1/2 NPT 1/2 NPT interface interface interface Page 34 Page 46 Page 16 Page 23 Page 28 26360, 80207 Inline 26360, 80207 NAMUR 97100 Inline 97100 NAMUR 25003 3/2 and 5/2 - NG 6 3/2, 5/2 and 5/3 - 3/2, 5/2 and 5/3 - 3/2, 5/2 and 5/3 - 5/2 - Directly controlled and 12 - Indirectly Indirectly controlled Indirectly controlled Indirectly controlled poppet valves controlled soft seal soft seal spool valves soft seal spool valves soft seal spool valves G1/4, 1/4 NPT or spool valves G1/4 G1/4, 1/4 NPT G1/4, 1/4 NPT flange mounting with G1/4 and G1/2 NAMUR hole pattern Page 64 Page 70 Page 75 Page 58 Page 80 Solenoid 48xx For 2/2-, 3/2-, 5/2- and 5/3 valves Page 86 15
  • 10. ® ® 24011 24011 ® ® 3/2 Directional control valves With threaded connection Direct solenoid operated poppet valves Brass valves Internal thread: G1/4, 1/4 NPT or Symbol Type *1 Solenoid Connection Operating Material Manual Weight Test certificate Dimensions flanged with NAMUR interface 2401103 group A + B G 1/4 pressure (bar)* Seat seal 0 ... 10 NBR override (kg) 0.65 X IEC 61 508 *2) No. 1 2 2401107 A + B G 1/4 0 ... 10 NBR push only 0.70 1 3 2 2401119 A + B G 1/4 0 ... 10 NBR push and lock 0.70 1 1 3 2401149 A + B G 1/4 0 ... 10 NBR 0.65 X 1 12 2 2401126 A + B G 1/4 0 ... 10 FKM 0.65 X 1 2401153 A + B G 1/4 0 ... 10 Silicon *3) 0.65 X 1 1 3 2401154 A + B G 1/4 0 ... 10 Silicon *3) semi-automatic 0.70 1 3 1 2 2401138 A + B 1/4 NPT 0 ... 10 NBR 0.65 X 1 NAMUR interface Switching function: pressure port at 1, 2 or 3 2401148 A + B 1/4 NPT 0 ... 10 NBR push only 0.70 1 2401136 A + B 1/4 NPT 0 ... 10 NBR push and lock 0.70 1 2401140 A + B 1/4 NPT 0 ... 10 NBR semi-automatic 0.70 1 2401131 A + B 1/4 NPT 0 ... 10 FKM 0.65 X 1 Main application: single Fluid Temperature: 2401106 A + B 1/4 NPT 0 ... 10 Silicon *3) 0.65 X 1 operated process actuators -25 ... +80°C (NBR) 1025226 A + B 1/4 NPT 0 ... 10 Silicon *3) semi-automatic 0.70 1 TÜV-approval based on IEC -10 ... +120°C (FKM) – water 61 508, DIN V 19 251 up to +95°C -40 ... +60°C (VMQ) Approvals: DIN EN 161/3394 Solenoid temperature: see Stainless steel valves (1.4404) for aggressive environment DVGW, group Rm and EN 13611 solenoid table Symbol Type *1 Solenoid Connection Operation Material Manual Weight Test certificate Dimensions Valves for safety systems to Mounting: group pressure (bar)* Seat seal override (kg) IEC 61 508 *2) No. SIL 4 or AK 7 Optional, preferably vertical 2 2401186 A + B G 1/4 0 ... 10 NBR – 0.65 X 1 Standard NAMUR type - manifold system for easy Materials 1 3 2401112 A + B 1/4 NPT 0 ... 10 NBR – 0.65 X 1 assembly Body: stainless steel The combination of EX, 1.4404/316, brass, - redundancy: 1 of 2 hard anodized aluminium TUEV and SIL point out the Symbol Type *1 Solenoid Connection Operation Material Manual Weight Dimensions 2 of 3 high level our products Seat seal: FKM, NBR group pressure (bar)* Seat seal override (kg) No. - add-on manual override or (Perbunan), (VMQ) silicon 2401127 A G 1/4 0 ... 10 FKM 0.70 1 inductive limit switches 2 Inner parts: stainless steel, 2401170 A G 1/4 0 ... 10 FKM push only 0.70 1 Value switches at power brass 2401139 A G 1/4 0 ... 10 FKM push and lock 0.70 1 failure into starting position 1 3 2401155 A G 1/4 0 ... 10 Silicon *3) 0.65 1 (mechanical return spring) 2401147 A 1/4 NPT 0 ... 10 FKM 0.65 1 2401146 A 1/4 NPT 0 ... 10 FKM semi-automatic 0.70 1 Rest position in the event of 2401168 A 1/4 NPT 0 ... 10 Silicon *3) 0.65 1 power failure provided by *1) When ordering please indicate solenoid, voltage and current type (frequency) mechanical return spring *2) Approval is not included in delivery, part No. 0695241 Suited for outdoor use * Viscosity for gaseous or liquid fluids up to 40 mm2/s under critical environment • Particulary for valves with TÜV approval and attachment in plants based on safety standards DIN V 19250, IEC 61511, conditions (see solenoid list) taking into account to the operating and maintance instructions document 7503444. • The responsibility for the maintance and repair of the solenoid valves lies with the users or the supervisory authority for these process systems. Solenoids and valves are *3) For ambient temperature down to -40°C ATEX approved (see solenoid table), additional protection class With NAMUR interface (FM, CSA) XP Aluminium valves anodized Technical data Symbol Type *1) Solenoid Connection Operating Material Manual Variants Weight Test certificate Dimensions Medium: group pressure (bar)* Seat seal override (kg) IEC 61 508 *2) No. Neutral gaseous liquids or aggressive fluids 3 2 2401191 A + B G 1/4 0 ... 10 NBR add-on 0.55 X 2 1025333 A + B G 1/4 0 ... 10 NBR add-on with limit switch 0.70 2 Operation: 12 1025254 A + B 1/4 NPT 0 ... 10 NBR add-on 0.55 X 2 Solenoid 2401133 A + B G 1/4 0 ... 10 Silicon *3) add-on 0.55 X 2 Flow direction: 3 1 2 2401109 A + B G 1/4 0 ... 10 NBR add-on P in flange interface 3 0.55 X 3 Optional Flow rate: 340 l/min Port size: G1/4, 1/4 NPT or NAMUR interface Orifice: DN 5 Operating pressure: 0 ... 10 bar 16 17
  • 11. ® ® 24011 24011 ® ® Stainless steel valves (1.4404) for aggressive environment Solenoids operators group B Symbol Type *1) Solenoid Connection Operating Material Manual Variants Weight Test certificate Dimensions Type Power consumption Current Protection class Temperatures Electrical Weight Dimensions Circuit group pressure (bar)* Seat seal override (kg) IEC 61 508 *2) No. 24V DC 230V AC 24V DC 230V AC Ambient/Fluid connection (kg) diagram (W) (VA) (mA) (mA) °C No. No. 3 2 2401196 A + B G 1/4 0 ... 10 NBR add-on 1.00 X 2 2401142 A G 1/4 0 ... 10 Silicon *3) add-on 1.00 2 0827 *7) 6.8 - 282 - IIP00 without plug *5) -25...+60 DIN EN175W301-803 0.33 6 1 12 1025212 A + B G 1/4 0 ... 10 NBR add-on P in flange interface *4) 1.00 X 3 IP65 with plug *5) Form A *6) 1025328 A + B 1/4 NPT 0 ... 10 NBR add-on P in flange interface *4) 1.00 X 3 3 1 2 3805 *7) - 10.6 - 46 IP00 without plug *5) -25...+60 DIN EN175W301-803 0.34 7 6 IP65 with plug *5) Form A *6) *1) When ordering please indicate solenoid, voltage and current type (frequency). *2) Approval is not included in delivery, part No. 0695241 4260 *8) 4 - 162 EEx me II T4/T6 *2) -40...+80/+55 M20 x 1,5 *6) 0.6 8 4 * Viscosity for gaseous or liquid fluids up to 40 mm2/s IP66 T130°C Approval S 137/01, SIL 4 for low demand mode, SIL 3 for high demand mode, 4261 *8) - 5.3 23 EEx me II T4/T6 *2) -40...+80/+55 M20x1,5 *6) 0.6 8 7 Approval S 83/96, AK 7 (request from manufactor) IP66 T130°C • Particulary for valves with TÜV approval and attachment in plants based on safety standards DIN V 19250, IEC 61511, 4660 *8) 4 - 162 EEx md IIC T4/T6 *3) -40...+80/+55 1/2 NPT *6) 0.8 9 4 taking into account to the operating and maintance instructions document 7503444. EEx me IIC T4/T6 *3) • The responsibility for the maintance and repair of the solenoid valves lies with the users or the supervisory authority for these process systems. IP66 T130°C *3) For ambient temperature down to -40 °C *4) Acc. to VDI/VDE 3845 port P in flange for attachment of positioners 4661 *8) - 5.3 23 EEx md IIC T4/T6 *3) -40...+80/+55 1/2 NPT *6) 0.8 9 7 EEx me IIC T4/T6 *3) IP66 T130°C Solenoid operators group A 4662 *8) 4 - 162 EEx md IIC T4/T6 *3) -40...+80/+55 EEx me IIC T4/T6 *3) M20x1,5 *6) 0.8 9 4 IP66 T130°C Type Power consumption Rated current Protection class Temperature range Electrical Weight Dimensions Circuit 4663 *8) - 5.3 23 EEx md IIC T4/T6 *3) -40...+80/+55 M20x1,5 *6) 0.8 9 7 24V DC 230V AC 24V DC 230V AC Ambient/Fluid connection (kg) diagram EEx me IIC T4/T6 *3) (W) (VA) (mA) (mA) °C No. No. IP66 T130°C 0800 *7) 16.9 - 703 - IP00 w/o connector *5) -25...+60 DIN EN175W301-803 0.33 6 1 Stainless steel 4862 3.9 – 162 – Ex mb d IIC T4/T6 Cat. II 2G (gas) M20x1,5 *6) 1.2 10 12 IP65 with connector *5) Form A *6) -40 ... +75 (T5) 3803 *7) - 18 - 185 P00 w/o connector *5) -25...+60 DIN EN175W301-803 0.34 7 6 or -40 ... +55 (T6) IP65 with connector *5) Form A *6) 4863 – 5.3 – 23 Ex mb e II T4/T6 Cat. II 2D (dust) M20x1,5 *6) 1.2 10 7 4270 *8) 8.9 - 369 EEx me II T4/T5 *2) -40....65/55 M20x1,5 *6) 0.6 8 4 T100°C IP66 T130°C Ex mbD 21 tDA21 IP66 T100°C *1) 4271 *8) - 10 43 EEx me II T4/T5 *2) -40....65/55 M20x1,5 *6) 0.6 8 7 3824 8.9 - 370 - NEMA *4) -20...+60 Flying leads 0.4 11 1 IP66 T130°C 4, 4X, 6, 6P, 7, 9 450 mm long 4670 *8) 8.9 - 369 EEx md IIC T4/T6 *3) -40....+65/55 1/2 NPT *6) 0.8 9 4 3825 - 9.5 - 41 NEMA *4) -20...+60 Flying leads 0.4 11 5 EEx me IIC TT4/T6 *3) 4, 4X, 6, 6P, 7, 9 450 mm long IP66 T130°C 4671 *8) - 10 43 EEx md IIC T4/T6 *3) -40....+65/55 1/2 NPT *6) 0.8 9 7 Standardvoltages 24V DC, 230V AC. other voltages on request. Design acc. to VDE 0580, EN 50014/50028.100% duty cycle. EEx me IIC TT4/T6 *3) *2) Categorie II 2 GD, EC-Type-Examination-Certificate KEMA 98 ATEX 4452 X IP66 T130°C *3) Categorie II 2 GD, EC-Type-Examination-Certificate PTB 02 ATEX 2085 X 4672 *8) 8.9 - 369 EEx md IIC T4/T6 *3) -40....+65/55 M20x1,5 *6) 0.8 9 4 *4) CSA-LR 57643-6, FM approved, for hazardous locations: Div. 1 and 2, Class I, II, III EEx me IIC TT4/T6 *3) *5) Required connector: type 0570275. IP66 T130°C *6) Connector cable gland not supplied 4673 *8) - 10 43 EEx md IIC T4/T6 *3) -40....+65/55 M20x1,5 *6) 0.8 9 7 *7) IP65 according to DIN 40050/IEC 529 and DIN EN 600068-2-38 *8) This solenoid has a fuse with an appropirate rating. EEx me IIC T6 *3) IP66 T130°C Stainless steel 4872 8.9 – 369 – Ex mb d IIC T4/T6 Cat. II 2G (gas) M20x1,5 *6) 1.2 10 12 -40 ... +50 (T4) Accessories or -40 ... +40 (T6) 4873 – 10 – 43 Ex mb e II T4/T6 Cat. II 2D (dust) M20x1,5 *6) 1.2 10 7 T100°C Cable gland Silencer Connectors Flange plate Yoke Ex mbD 21 tDA21 IP66 T100°C *1) Protection class EEx e (Atex), 3826 13.6 - 566 - XP NEMA *4) -20....+60 Flying leads 0.4 11 1 MS nickel plated brass/stainless steel 4, 4X, 6, 6P, 7, 9 450 mm long 3827 - 15.7 - 68 XP NEMA *4) -20....+60 Flying leads 0.4 11 5 4, 4X, 6, 6P, 7, 9 450 mm long Standardvoltages 24V DC, 230V AC. other voltages on request. Design acc. to VDE 0580, EN 50014/50028.100% duty cycle. *2) Categorie II 2 GD, EC-Type-Examination-Certificate KEMA 98 ATEX 4452 X *3) Categorie II 2 GD, EC-Type-Examination-Certificate PTB 02 ATEX 2085 X *4) CSA-LR 57643-6, FM approved, for hazardous locations: Div. 1 and 2, Class I, II, III EEx e 0588819 (for solenoid 42xx / 46xx M20 x 1,5) C/S2 1/4 NPT 0570275 0612790 (NAMUR single connection plate) 0540593 *5) Required connector: type 0570275. EEx d 0588851 (for solenoid 46xx M20 x 1,5) M/S2 G 1/4 0612791 NAMUR rip use in combination with 0612790 (Alu) *6) Connector cable gland not supplied EEx d, EEx e 0588925 (for solenoid 46xx 1/2-14 NPT) *7) IP65 according to DIN 40050/IEC 529 and DIN EN 600068-2-38 II 2 G/D EEx d IIC 0589387 (for solenoid 48xx M20x1,5; Ø 10...14 mm) *8) This solenoid has a fuse with an appropirate rating. II 2 G/D EEx e II 0589385 (for solenoid 48xx M20x1,5; Ø 9...13 mm) 18 19