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Welcome to
ML Industries, Inc.
Welcome to
ML Industries, Inc.
MLI Overview
We can support your automotive
manufacturing needs
We save lives
everyday
Mission
To improve the standard of living for
each and every associate in our
organization.
Vision
To successfully grow our business with
“World Class Customers”, by providing
exceptional value through superior
quality, on-time delivery, and overall
customer satisfaction.
MLI OverviewObjectives
Organization MLI Overview
Rafael Gonzalez
VP – Logistics &
Procurement
Jack Richardson
VP – Airbag & New
Business Development
Gary Dunham
CFO
Brenda Villarreal
Corp. Purchasing
Manager
Alfredo Garza
General Manager
San Pedro I & II
Rocio de la Rosa
Project Engineering
Director
Hector Castillo
Plant Manager
Madero Plant
Raul Rivas
General Manager
Diaz Ordaz
Todd Smith
Director of
Development
Chaz McGuire
Development
Manager
Daniel Cervantes
APQP Leader
Francisco Lopez
Director
of Manufacturing
Matt Dunn
Financial Analyst
ML Industries Inc.
Organizational Chart
September, 2018
Querido Galvan
Diaz Ordaz Plant
Accountant
Hiroshi Nemoto
VP - Sales
Juan Pablo
Rodriguez
Mexico Fin Director
Roberto Rodriguez
Madero Plant
Accountant
Fernando Villarreal
VP - Quality
Teresa Ground
COO
Mickey T. Dunn
President & CEO
Irasema Diaz
Corporate HR
Manager
Israel Esquivel
Corporate
Maintenance Mgr
Susana Ocaña
US Finance Director
MLI Transformation
1990 1994 2002 2004 2008 2011 2014 2016
MLI founded by Mickey Dunn
Facility in McCaysville GA
Knit products 15 associates
MLI Opened it’s First Plant
in Mexico in Diaz Ordaz
Tamaulipas under NAFTA
MLI decides to aggressively
pursue Non-Apparel Sewn
Products
MLI started producing
Automotive Products - Seat
Suspensions, Seat Covers,
and Airbags
Apparel
MLI Overview
MLI penetrated the
Automotive Trim
Market with Honda
Civic Seat Cover
Placement
MLI achieved the goal of
Strategically Diversifying its product
base. MLI becomes a strong and
important Supplier to the Global
Automotive Marketplace.
Global Economic
Meltdown, MLI embraces
LEAN Manufacturing
Milestone Events
Automotive
MLI continues Growth
Strategy with Key
Customers and opens
4th plant in Mexico,
San Pedro 2, and
expands strategic
Madero Plant for
growth needs.
Business Segment Focus MLI Overview
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.
Business Segment Analysis
2014
Automotive Airbag
Automotive Trim
Protective Cover
Apparel
ML Industries, Inc.
Business Segment Analysis
2018
49.6%
47.5%
2.9%
Automotive Airbag Segment
Automotive Trim Segment
Protective Cover Segment
MLI
ISO 9001:2008
Certified
Quality Systems MLI Overview
MLI
Certified Company - Empresa Certificada
MLI OverviewLogistics
MLI OverviewBusiness Process
ML Industries in Automotives
Privately held Company
24 Years Experience in Manufacturing in Mexico
Four Manufacturing Locations in Mexico
All Design, Development, Engineering, Logistics,
Planning, and Costing activities located in Mexico
Non-Union Environment
Automotive OEM Customers
Audi
BMW
Chrysler
Fiat
Ford
General Motors
Honda
Hyundai
Kia
Land Rover
Mazda
Mercedes Benz
Mitsubishi
Nissan
Opel
Porsche
PSA
Rover
Saab
Seat
Skoda
Subaru
Toyota
Vauxhall
Volkswagen
Volvo
DAF
Flexsteel
Freightliner
Holiday Rambler
John Deere
Kenworth
Mack
Navistar
Peterbilt
Scania
Starcraft
Volvo Truck
Light Passenger Vehicles Heavy Trucks & Specialty Vehicles
Business Segment Focus MLI Overview
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.
Business Segment Analysis
2014
Automotive Airbag
Automotive Trim
Protective Cover
Apparel
ML Industries, Inc.
Business Segment Analysis
2018
49.6%
47.5%
2.9%
Automotive Airbag Segment
Automotive Trim Segment
Protective Cover Segment
Organization MLI Overview
ML Industries in Automotive Interiors
Automotive Interiors
Our Products MLI Overview
Our Products MLI Overview
Honda Civic 4 Door
• Seat Trim
• Door Trim
Our Products MLI Overview
Honda Civic 2 Door
• Seat Trim
• Door Trim
Our Products MLI Overview
Honda CR-V
• Seat Trim (Front
Cushions Only)
• Door Trim
Our Products MLI Overview
Honda Accord
• Door Trim
Our Products MLI Overview
Subaru Legacy
• Seat Trim
Our Products MLI Overview
Subaru Impreza
• Seat Trim
Business Segment Focus MLI Overview
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.
Business Segment Analysis
2014
Automotive Airbag
Automotive Trim
Protective Cover
Apparel
ML Industries, Inc.
Business Segment Analysis
2018
49.6%
47.5%
2.9%
Automotive Airbag Segment
Automotive Trim Segment
Protective Cover Segment
ML Industries in Safety Restraints
Airbag Manufacturing Technology
Our Products MLI Overview
Automotive Airbag Products
Our Products MLI Overview
Our Products
Automotive Airbag Products
MLI Overview
Business Segment Focus MLI Overview
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.
Business Segment Analysis
2014
Automotive Airbag
Automotive Trim
Protective Cover
Apparel
ML Industries, Inc.
Business Segment Analysis
2018
49.6%
47.5%
2.9%
Automotive Airbag Segment
Automotive Trim Segment
Protective Cover Segment
Our Products MLI Overview
Protective Cover Segment
Our Plants Locations MLI Overview
Madero Location
Manufacturing 125,656 ft2
Office & Others 34,257 ft2
Total Facility 159,913 ft2
Total Land Area 12.35 Acres
MLI Overview
2017
Madero Expansion
Completed
40,000 sq ft of Mfg
Floorspace Added
San Pedro 1 Location MLI Overview
San Pedro 2 Location
Manufacturing 40,000 ft2
Office & Others 6,603 ft2
Total Facility 46,603 ft2
Total Land Area 21,359 mt2
MLI Overview
MLI Overview
Manufacturing 29,000 ft2
Office & Others 4,500 ft2
Total Facility 33,500 ft2
Total Land Area 33,500 ft2
Diaz Ordaz Location
MLI Associates by Location
Location Associates
Madero 2,881
Diaz Ordaz 300
San Pedro 1 2,185
San Pedro 2 174
United States 9
Grand Total 5,549
MLI Overview
How does MLI drive
Continuous Improvement?
Our Management System MLI Overview
jmr 1/07/2011
Lean Journey
ML Industries, Inc.
Autonomous Teams
Ethical Behavior
Policy By Deployment
5 WHY Analysis
Poka Yoke
Yoketan
FTQ Process
PFMEA Go See & Fix
APQP New Product Development
Takt Time/Operator Balance
Visual Factory
Single Piece Flow
Value Stream Mapping
Leveling/Kan Ban Signals/Flow
SMED
Standard Work
Kaizen/Jidoka Activities
Preferred Workplace
FOUNDATION
Supply & Delivery Routes
MPS/LEAN House
1. Associate
Involvement
2. Quality Systems 3. Continuous Flow
Supplier Quality Process
Daily Team Maintenance
Layered Audits
Participation/ Recognition
Culture of
Teamwork
Safety & Environmental
Responsibility
Associate Training/
Skills Development
5S
Satisfactory- 2
Good - 3
Benchmark- 4
Plant Implementation Level
Unsatisfactory/Not Started- 1
San Pedro Plant
SELF - DIAGNOSIS
MLI OverviewMLI in the Community
Disaster Relief - 2016
MLI OverviewMLI in the Community
Associate and
Family
ScholarshipsRAMON VALENZUELA
CABRERA GUARDIA DE
SEGURIDAD
BECADO A NIVEL
PREPARATORIA
JOSE JUAN VALLES
GUERRERO
MECANICO
BECADO A NIVEL
PROFESIONAL
CLAUDIA ROCIO FLORES
ROJAS OPERADORA
BECADO A NIVEL
PREPARATORIA
MARIA LUISA MORONES
GARCIA
AUDITOR DE CALIDAD
BECADO A NIVEL
PROFESIONAL
YOSIJEY DE LA ROSA
GONZALEZ
ING. PROCESOS
BECADO A NIVEL
PROFESIONAL
RAMIRO RENDON
GARAY OPERADOR
CORTE LASER
BECADO A NIVEL
PROFESIONAL
MARIA DE LA LUZ
CISNEROS
OPERADOR CORTE
LASER
BECADO A NIVEL
PROFESIONAL
ANA LUISA CASTRO
CAZARES OPERADORA
BECADO A NIVEL
PROFESIONAL
OSCAR CHAVEZ
GARCIA
MATERIALISTA
BECADO A NIVEL
PROFESIONAL
AZUCENA
BAÑUELOS LARA
AUDITOR DE
CALIDAD
BECADO A NIVEL
PROFESIONAL
ARTURO
CONTRERAS
SUP.
MANTENIMIENTO
BECADO A NIVEL
PREPARATORIA
SANDRA MONICA
CARREON
OPERADORA
BECADO A NIVEL
SECUNDARIA
JOSE DE JESUS
SAUCEDO C.
MECANICO
BECADO A NIVEL
CURSO
ISABEL DE JESUS
VILLA SUPERVISOR
OPW
BECADO A NIVEL
SECUNDARIA
FRANCISCO
GONZALEZ
SUP. CORTE LASER
BECADO A NIVEL
PROFESIONAL
JOSE CRUZ
MACARENO
MANTENIMIENTO
BECADO A NIVEL
PREPARATORIA
FELICIANO
ALVARADO
AUX. CALIDAD
BECADO A NIVEL
PROFESIONAL
RAFAEL MARTINEZ
SUP. CALIDAD
BECADO A NIVEL
PREPARATORIA
ALICIA PUENTES
ORTEGA
OPERADOR
BECADO A NIVEL
MA. DE LA LUZ
GARCIA A.
SUP. PRODUCCION
BECADO A NIVEL
PREPARATORIA
MLI OverviewMLI in the Community
Local Orphanage Partners
THE ROAD
AHEAD
with
ML Industries
MLI Overview

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Mli general overview august 2018 website

  • 1. Welcome to ML Industries, Inc. Welcome to ML Industries, Inc.
  • 2. MLI Overview We can support your automotive manufacturing needs We save lives everyday
  • 3. Mission To improve the standard of living for each and every associate in our organization. Vision To successfully grow our business with “World Class Customers”, by providing exceptional value through superior quality, on-time delivery, and overall customer satisfaction. MLI OverviewObjectives
  • 4. Organization MLI Overview Rafael Gonzalez VP – Logistics & Procurement Jack Richardson VP – Airbag & New Business Development Gary Dunham CFO Brenda Villarreal Corp. Purchasing Manager Alfredo Garza General Manager San Pedro I & II Rocio de la Rosa Project Engineering Director Hector Castillo Plant Manager Madero Plant Raul Rivas General Manager Diaz Ordaz Todd Smith Director of Development Chaz McGuire Development Manager Daniel Cervantes APQP Leader Francisco Lopez Director of Manufacturing Matt Dunn Financial Analyst ML Industries Inc. Organizational Chart September, 2018 Querido Galvan Diaz Ordaz Plant Accountant Hiroshi Nemoto VP - Sales Juan Pablo Rodriguez Mexico Fin Director Roberto Rodriguez Madero Plant Accountant Fernando Villarreal VP - Quality Teresa Ground COO Mickey T. Dunn President & CEO Irasema Diaz Corporate HR Manager Israel Esquivel Corporate Maintenance Mgr Susana Ocaña US Finance Director
  • 5. MLI Transformation 1990 1994 2002 2004 2008 2011 2014 2016 MLI founded by Mickey Dunn Facility in McCaysville GA Knit products 15 associates MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA MLI decides to aggressively pursue Non-Apparel Sewn Products MLI started producing Automotive Products - Seat Suspensions, Seat Covers, and Airbags Apparel MLI Overview MLI penetrated the Automotive Trim Market with Honda Civic Seat Cover Placement MLI achieved the goal of Strategically Diversifying its product base. MLI becomes a strong and important Supplier to the Global Automotive Marketplace. Global Economic Meltdown, MLI embraces LEAN Manufacturing Milestone Events Automotive MLI continues Growth Strategy with Key Customers and opens 4th plant in Mexico, San Pedro 2, and expands strategic Madero Plant for growth needs.
  • 6. Business Segment Focus MLI Overview 62.0% 33.0% 2.9% 2.1% ML Industries, Inc. Business Segment Analysis 2014 Automotive Airbag Automotive Trim Protective Cover Apparel ML Industries, Inc. Business Segment Analysis 2018 49.6% 47.5% 2.9% Automotive Airbag Segment Automotive Trim Segment Protective Cover Segment
  • 8. MLI Certified Company - Empresa Certificada MLI OverviewLogistics
  • 10. ML Industries in Automotives Privately held Company 24 Years Experience in Manufacturing in Mexico Four Manufacturing Locations in Mexico All Design, Development, Engineering, Logistics, Planning, and Costing activities located in Mexico Non-Union Environment
  • 11. Automotive OEM Customers Audi BMW Chrysler Fiat Ford General Motors Honda Hyundai Kia Land Rover Mazda Mercedes Benz Mitsubishi Nissan Opel Porsche PSA Rover Saab Seat Skoda Subaru Toyota Vauxhall Volkswagen Volvo DAF Flexsteel Freightliner Holiday Rambler John Deere Kenworth Mack Navistar Peterbilt Scania Starcraft Volvo Truck Light Passenger Vehicles Heavy Trucks & Specialty Vehicles
  • 12. Business Segment Focus MLI Overview 62.0% 33.0% 2.9% 2.1% ML Industries, Inc. Business Segment Analysis 2014 Automotive Airbag Automotive Trim Protective Cover Apparel ML Industries, Inc. Business Segment Analysis 2018 49.6% 47.5% 2.9% Automotive Airbag Segment Automotive Trim Segment Protective Cover Segment
  • 13. Organization MLI Overview ML Industries in Automotive Interiors
  • 15. Our Products MLI Overview Honda Civic 4 Door • Seat Trim • Door Trim
  • 16. Our Products MLI Overview Honda Civic 2 Door • Seat Trim • Door Trim
  • 17. Our Products MLI Overview Honda CR-V • Seat Trim (Front Cushions Only) • Door Trim
  • 18. Our Products MLI Overview Honda Accord • Door Trim
  • 19. Our Products MLI Overview Subaru Legacy • Seat Trim
  • 20. Our Products MLI Overview Subaru Impreza • Seat Trim
  • 21. Business Segment Focus MLI Overview 62.0% 33.0% 2.9% 2.1% ML Industries, Inc. Business Segment Analysis 2014 Automotive Airbag Automotive Trim Protective Cover Apparel ML Industries, Inc. Business Segment Analysis 2018 49.6% 47.5% 2.9% Automotive Airbag Segment Automotive Trim Segment Protective Cover Segment
  • 22. ML Industries in Safety Restraints
  • 23. Airbag Manufacturing Technology Our Products MLI Overview
  • 24. Automotive Airbag Products Our Products MLI Overview
  • 25. Our Products Automotive Airbag Products MLI Overview
  • 26. Business Segment Focus MLI Overview 62.0% 33.0% 2.9% 2.1% ML Industries, Inc. Business Segment Analysis 2014 Automotive Airbag Automotive Trim Protective Cover Apparel ML Industries, Inc. Business Segment Analysis 2018 49.6% 47.5% 2.9% Automotive Airbag Segment Automotive Trim Segment Protective Cover Segment
  • 27. Our Products MLI Overview Protective Cover Segment
  • 28. Our Plants Locations MLI Overview
  • 29. Madero Location Manufacturing 125,656 ft2 Office & Others 34,257 ft2 Total Facility 159,913 ft2 Total Land Area 12.35 Acres MLI Overview 2017 Madero Expansion Completed 40,000 sq ft of Mfg Floorspace Added
  • 30.
  • 31. San Pedro 1 Location MLI Overview
  • 32. San Pedro 2 Location Manufacturing 40,000 ft2 Office & Others 6,603 ft2 Total Facility 46,603 ft2 Total Land Area 21,359 mt2 MLI Overview
  • 33. MLI Overview Manufacturing 29,000 ft2 Office & Others 4,500 ft2 Total Facility 33,500 ft2 Total Land Area 33,500 ft2 Diaz Ordaz Location
  • 34. MLI Associates by Location Location Associates Madero 2,881 Diaz Ordaz 300 San Pedro 1 2,185 San Pedro 2 174 United States 9 Grand Total 5,549 MLI Overview
  • 35. How does MLI drive Continuous Improvement? Our Management System MLI Overview
  • 36. jmr 1/07/2011 Lean Journey ML Industries, Inc.
  • 37. Autonomous Teams Ethical Behavior Policy By Deployment 5 WHY Analysis Poka Yoke Yoketan FTQ Process PFMEA Go See & Fix APQP New Product Development Takt Time/Operator Balance Visual Factory Single Piece Flow Value Stream Mapping Leveling/Kan Ban Signals/Flow SMED Standard Work Kaizen/Jidoka Activities Preferred Workplace FOUNDATION Supply & Delivery Routes MPS/LEAN House 1. Associate Involvement 2. Quality Systems 3. Continuous Flow Supplier Quality Process Daily Team Maintenance Layered Audits Participation/ Recognition Culture of Teamwork Safety & Environmental Responsibility Associate Training/ Skills Development 5S Satisfactory- 2 Good - 3 Benchmark- 4 Plant Implementation Level Unsatisfactory/Not Started- 1 San Pedro Plant SELF - DIAGNOSIS
  • 38. MLI OverviewMLI in the Community Disaster Relief - 2016
  • 39. MLI OverviewMLI in the Community Associate and Family ScholarshipsRAMON VALENZUELA CABRERA GUARDIA DE SEGURIDAD BECADO A NIVEL PREPARATORIA JOSE JUAN VALLES GUERRERO MECANICO BECADO A NIVEL PROFESIONAL CLAUDIA ROCIO FLORES ROJAS OPERADORA BECADO A NIVEL PREPARATORIA MARIA LUISA MORONES GARCIA AUDITOR DE CALIDAD BECADO A NIVEL PROFESIONAL YOSIJEY DE LA ROSA GONZALEZ ING. PROCESOS BECADO A NIVEL PROFESIONAL RAMIRO RENDON GARAY OPERADOR CORTE LASER BECADO A NIVEL PROFESIONAL MARIA DE LA LUZ CISNEROS OPERADOR CORTE LASER BECADO A NIVEL PROFESIONAL ANA LUISA CASTRO CAZARES OPERADORA BECADO A NIVEL PROFESIONAL OSCAR CHAVEZ GARCIA MATERIALISTA BECADO A NIVEL PROFESIONAL AZUCENA BAÑUELOS LARA AUDITOR DE CALIDAD BECADO A NIVEL PROFESIONAL ARTURO CONTRERAS SUP. MANTENIMIENTO BECADO A NIVEL PREPARATORIA SANDRA MONICA CARREON OPERADORA BECADO A NIVEL SECUNDARIA JOSE DE JESUS SAUCEDO C. MECANICO BECADO A NIVEL CURSO ISABEL DE JESUS VILLA SUPERVISOR OPW BECADO A NIVEL SECUNDARIA FRANCISCO GONZALEZ SUP. CORTE LASER BECADO A NIVEL PROFESIONAL JOSE CRUZ MACARENO MANTENIMIENTO BECADO A NIVEL PREPARATORIA FELICIANO ALVARADO AUX. CALIDAD BECADO A NIVEL PROFESIONAL RAFAEL MARTINEZ SUP. CALIDAD BECADO A NIVEL PREPARATORIA ALICIA PUENTES ORTEGA OPERADOR BECADO A NIVEL MA. DE LA LUZ GARCIA A. SUP. PRODUCCION BECADO A NIVEL PREPARATORIA
  • 40. MLI OverviewMLI in the Community Local Orphanage Partners