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MILE STONE/ FLOW CHART FOR THE FABRICATION PROCESS

    MILE STONE                                                           CHECK LIST                                     Remarks/ progress
                                                                                                                        T/ Seg
                                                                                                                        51/1
*   Approved drwaing and GFC diagram recived                    1        Receiving
                                                                2        Observation
                                                                3        Draw the BOM
A MATERIAL ISSUE                  →
                                 REQUEST WITH DOCUMENT TO ITD
          ↓
B MARKING & CUTTING          →   DETAIL FORWARD TO ITD          1    →   MARKING
          ↓                                                     2    →   CUTTING
          ↓                                                     3    →   GRINDING
          ↓
C FIT UP → TOP               →   REQUEST WITH DOCUMENT TO ITD   4    →   GRINDING
          ↓                                                     5    →   FITTING WITH TACK WELDING
          ↓                                                     6    →   MATCHING
          ↓                                                     7    →   DIAGONAL CHECK
          ↓
           ↓                                                     8   →   SURFACE PREPERATION
D WELDING → TOP                                                  9   →   HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C
          ↓                                                     11   →   MAINTAINING THE TEMPERATURE AT 75 'C
          ↓                                                     12   →   CLEANING THE SURFACE
          ↓
E   FIT UP → BOTTOM          →   REQUEST WITH DOCUMENT TO ITD   13   →   GRINDING
            ↓                                                   14   →   FITTING WITH TACK WELDING
          ↓                                                     15   →   MATCHING
                                                                16   →   DIAGONAL CHECK
          ↓
F   WELDING → BOTTOM                                            17   →   SURFACE PREPERATION
          ↓                                                     18   →   HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C
          ↓                                                     20   →   MAINTAINING THE TEMPERATURE AT 75 'C
          ↓                                                     21   →   CLEANING THE SURFACE
          ↓
G   TOP & BOTTOM ALINGMENT   →   A CASUAL CALL TO ITD           22 →     CHECKING
           ↓                                                    23 →     HEATING
           ↓
H   FIT UP → BRACING         →   REQUEST WITH DOCUMENT TO ITD   24   →   CONST OF PLATFORM TO WORK ON HEIGHT
           ↓                                                    25   →   ERECTING THE VERTICAL JIG
          ↓                                                     26   →   GRINDING
          ↓                                                     27   →   FITTING WITH TACK WELDING
          ↓                                                     28   →   MATCHING
↓
I      WELDING → BRACING                                            29   →   SURFACE PREPERATION
          ↓                                                         30   →   HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C
           ↓                                                        32   →   MAINTAINING THE TEMPERATURE AT 75 'C
           ↓                                                        33   →   CLEANING THE SURFACE
           ↓
J      FINISHING → (TOP, BOTTOM & BRACING)                          34 →     GRINDING
            ↓                                                       35 →     BUFFING
           ↓                                                        36 →     CHISELING
           ↓
K   DIMENSION CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT)       37 →     RECORDING ALL MEASUREMENTS
          ↓
L   COORDINATE CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT)      38 →     RECORDING ALL COORDINATE POINTS
          ↓
M   VISUAL CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT)          39 →     CLEANING
           ↓                                                        40 →     GRINDING
           ↓                                                        41 →     BUFFING
           ↓
N   CAN BE REMOVE FROM JIG                                          42 →     CUT/ FITTING & WLDG OF TEMP. MEMBER ON TRUSS
            ↓                                                       43 →     NEEDS P& H CRANE
          ↓
O   REQUEST FOR NDT                                                 44   →   NEEDS PBI MARK IDENTIFICATION
          ↓                                                         45   →   CONST OF PLATFORM TO WORK ON HEIGHT
          ↓                                                         46   →   SURFACE CLEANING
P   MATCHING OF PARTS                                               47   →   CONSTRUCTION OF TEMPORARY JIG
           ↓
Q   READY FOR BLASTING AND CAN BE SHIFTED TO STOCKING YARD BY ITD
    NOTE: SOME JOINT OF BOTH TYPICAL & EXPANSION TRUSS NEEDS NDT (UT) IN THE FIT UP STAGE.

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Mile stone

  • 1. MILE STONE/ FLOW CHART FOR THE FABRICATION PROCESS MILE STONE CHECK LIST Remarks/ progress T/ Seg 51/1 * Approved drwaing and GFC diagram recived 1 Receiving 2 Observation 3 Draw the BOM A MATERIAL ISSUE → REQUEST WITH DOCUMENT TO ITD ↓ B MARKING & CUTTING → DETAIL FORWARD TO ITD 1 → MARKING ↓ 2 → CUTTING ↓ 3 → GRINDING ↓ C FIT UP → TOP → REQUEST WITH DOCUMENT TO ITD 4 → GRINDING ↓ 5 → FITTING WITH TACK WELDING ↓ 6 → MATCHING ↓ 7 → DIAGONAL CHECK ↓ ↓ 8 → SURFACE PREPERATION D WELDING → TOP 9 → HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C ↓ 11 → MAINTAINING THE TEMPERATURE AT 75 'C ↓ 12 → CLEANING THE SURFACE ↓ E FIT UP → BOTTOM → REQUEST WITH DOCUMENT TO ITD 13 → GRINDING ↓ 14 → FITTING WITH TACK WELDING ↓ 15 → MATCHING 16 → DIAGONAL CHECK ↓ F WELDING → BOTTOM 17 → SURFACE PREPERATION ↓ 18 → HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C ↓ 20 → MAINTAINING THE TEMPERATURE AT 75 'C ↓ 21 → CLEANING THE SURFACE ↓ G TOP & BOTTOM ALINGMENT → A CASUAL CALL TO ITD 22 → CHECKING ↓ 23 → HEATING ↓ H FIT UP → BRACING → REQUEST WITH DOCUMENT TO ITD 24 → CONST OF PLATFORM TO WORK ON HEIGHT ↓ 25 → ERECTING THE VERTICAL JIG ↓ 26 → GRINDING ↓ 27 → FITTING WITH TACK WELDING ↓ 28 → MATCHING
  • 2. ↓ I WELDING → BRACING 29 → SURFACE PREPERATION ↓ 30 → HEATING ELECTRODE PRIM/SEC STAGE 260/400 ' C ↓ 32 → MAINTAINING THE TEMPERATURE AT 75 'C ↓ 33 → CLEANING THE SURFACE ↓ J FINISHING → (TOP, BOTTOM & BRACING) 34 → GRINDING ↓ 35 → BUFFING ↓ 36 → CHISELING ↓ K DIMENSION CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT) 37 → RECORDING ALL MEASUREMENTS ↓ L COORDINATE CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT) 38 → RECORDING ALL COORDINATE POINTS ↓ M VISUAL CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT) 39 → CLEANING ↓ 40 → GRINDING ↓ 41 → BUFFING ↓ N CAN BE REMOVE FROM JIG 42 → CUT/ FITTING & WLDG OF TEMP. MEMBER ON TRUSS ↓ 43 → NEEDS P& H CRANE ↓ O REQUEST FOR NDT 44 → NEEDS PBI MARK IDENTIFICATION ↓ 45 → CONST OF PLATFORM TO WORK ON HEIGHT ↓ 46 → SURFACE CLEANING P MATCHING OF PARTS 47 → CONSTRUCTION OF TEMPORARY JIG ↓ Q READY FOR BLASTING AND CAN BE SHIFTED TO STOCKING YARD BY ITD NOTE: SOME JOINT OF BOTH TYPICAL & EXPANSION TRUSS NEEDS NDT (UT) IN THE FIT UP STAGE.