SlideShare a Scribd company logo
Grafik Tasarım, Marka danışmanı
Visual Communication Design.
Graphic Design
Fehmi Soner MAZLUM
fsmazlum@yahoo.com
MCSP SERIES
COMPACT SAND PLANT
Meka Compact Plant Series are
designed to remove silt and clay from sand
MEKA WET PROCESSING SOLUTIONS
MEKA offers an extensive product portfolio
to work in many applications supporting
customers in the washing minerals industry
www.mekaglobal.com
www.mekaglobal.com
COMPACT SAND PLANT
MEKA Compact Plants ensure maximum efficien-
cy by removing deleterious material while retain-
ing valuable fines. The final product is drip-free and
ready to ship. With its compact footprint, it fits into
any plant either to replace an old washing system
or to add value to the end product.
Each component of the MEKA Compact Plant is se-
lected intelligently to give you the best value for
your investment. Plant self-protects itself against
running dry or oversize particles. All wear parts have
very long service lives and when the day comes
very easy to replace on-site.
www.mekaglobal.com
MOST COMMON USES
FOR MCSP SERIES
COMPACT SAND PLANT
Manufactured Sand Production:
VSI Crushed sand usually contains more than 7%
-200 mesh fines. All MCSP series compact plants
can accept -4mm (1/8”) crushed sand and on most
of the applications will give a product gradation
that perfectly matches standards. When producing
manufactured sand, usually a lot of wear and elec-
tricity is consumed during the process. Any other
washing method loses too much of the fines leav-
ing the customer with less than ideal product and
wasting plant capacity and power. High value fines
report to settling ponds and become a problem
while they could be profits.
www.mekaglobal.com
Frac Sand/Industrial Sand/Glass
Sand Applications
All these applications are usually -20 mesh grada-
tions. All these applications also demand very low
ultra-fines in the final product. Basically, all the sep-
aration must take place between 200-100 mesh in-
terval. A MCSP Plant hits this exact sweet spot dur-
ing separation. In almost all of these applications a
drying process usually follows. MEKA Dewatering
Screen removes all free water that can be sepa-
rated mechanically thus reducing the wait times or
energy consumption during the drying process.
MOST COMMON USES
FOR MCSP SERIES COMPACT SAND PLANT
Washing High Clay Sands
When the feed has more than 10% water soluble
clays and silts MEKA Compact Plants are the best
choice to produce ready to sell product in just one
pass. On most applications ultra fines can be re-
duced from 20% to less than 4% in a single pass.
For tougher applications MEKA MCSP plants can
easily be integrated with pre-wash plants. These
plants require minimal additional water and allow
to reduce fines from 36% to less than 4% in a single
pass.
Ultra Fine Plants
UFP Plants perform very well when the job is to
reduce load on thickeners, filter presses or set-
tling ponds. Unfortunately their product is usually
not very valuable. With simple adjustments a MEKA
MCSP series plant will be able to recover at least
70% solids that would be recovered with a UFP
Plant. Unlike an UFP Plant the product from a MCSP
plant will have higher sale value and can be mixed
with ¼” material to increase its sales value.
www.mekaglobal.com
MEKA MCSP SERIES
COMPACT SAND PLANT
Meka Compact Plant Series
are designed to remove silt and
clay from sand. All MCSP series
plants are designed to have:
•	 Minimum footprint,
•	 Easy transportation (fits into 1 40’ container)
•	 Easy and fast installation (if place and electricity
is ready can be installed and ready to run in less
than 8 hours)
•	 Drip-free, clean, ready-to-sell product.
•	 Minimum fines lost to wastes.
•	 Very easy maintenance.
www.mekaglobal.com
LOW NOISE AND HIGH QUALITY
VIBRATION MOTOR
METAL, RUBBER OR
POLYMER LINED
COMPACT DESIGN,
FAST INSTALLATION
GALVANIZED
MAINTANENCE PLATFORM
www.mekaglobal.com
EASILY CHANGE WORKING
ANGLE FOR ADAPTS TO
CHANGING CONDITIONS
FULLY RUBBER LINED FOR
INCREASED WEAR LIFE
FLOAT SYSTEM FOR SELF
REGULATION OF TANK
WATER LEVEL
www.mekaglobal.com
MANHOLE FOR MAINTENANCE
HIGHLY EFFICIENCY RUBBER OR
STEEL SPRING FOR RIGHT VIBRATION
FACTORY WIRED, PLUMBED
AND TESTED
www.mekaglobal.com
HIGH EFFICIENCY PU PANELS
FOR DEWATERING
UNDERFLOW DISTRIBUTION
BOX FOR SPLASH FREE
FLOW TO SCREEN
MODULAR SCREEN DECKS
AND SIDE PROTECTION LINERS
www.mekaglobal.com
MCSP 1-150 TECHNICAL SPECIFICATIONS
Hydrocyclone 	 1 off Weir Cavex G4-660/20 Hydrocyclone.
	 D50 Cutpoint 55 Microns
	 Liners: Site replaceable drop in natural rubber liners.
	 Inlet: 4th generation hydrocyclone with involute and ramped feed entry.
Pump	 Weir LPRIII 250/200 (10x8”) Split Casing, Horizontal Slurry Pump
	 Liners: Replaceable, Natural Rubber with Natural Rubber Impeller
	 Gland: Dry Gland, consisting of Silicon Carbide Hard Wearing Face and Soft Rubber Seal.
Pump Motor 	 Siemens 55 Kw (400V 50Hz), 63Kw(460V 60Hz)
Pulleys/Belts 	 SPB Series Pulleys and Belts selected for 60Hz Electricity.
Sump Tank 	 Self-regulating sump level with float system.
	 Manhole with permanent gasket for easier maintenance.
	 Protection grizzly in sump to protect pump against oversize materials.
	 Lined front-chute for life-time protection
	 Minimum sump level sensor to protect pump against running dry.
	 Overflow gate to safely discharge excess water without any spillage.
Control Panel 	 Included on the fair machine.
www.mekaglobal.com
CLICK FOR
MEKA DEWATERING SCREEN
VIDEO
COMPACT SAND
PLANT
DEWATERING
SCREEN
www.mekaglobal.com
COMPACT SAND
PLANT
DEWATERING
SCREEN
www.mekaglobal.com
ESTABLISHED IN 1987
We have 32 years of experience
and the passion of the first day.
WHOISMEKA?
MANUFACTURING
CAPACITY
600 Crushing Screening Equipment
200 Concrete Batching Plant / year
focused on manufacturing of
CONCRETE PLANTS and
CRUSHING&SCREENING
EQUIPMENT
Expert Engineering
Highly experienced engineers
within Meka work to design
machines that are
the most suitable
for our clients’ needs.
MANUFACTURING
FACILITIES
4 technological facilities
provide a total production area
of 75.000 m².
•	 5.000 m² closed area in Ostim -ANKARA
•	 18.000 m² in Temelli1 -ANKARA
•	 22.000 m² in Temelli2 -ANKARA
•	 30.000 m² in Eskişehir
We provide a
complete
scope of services
such as
•	 identifying customer’s needs,
•	 project planning,
•	design,
•	engineering,
•	manufacturing,
•	 quality control, commissioning,
•	 personnel training and
•	 after-sales support.
SERVICE STAYS
FOREVERMEKA supervisors are ready
to be on your sitewithin the
shortest possible time.
The Choice of Professionals in the Aggregate Production,
Ready-Mix Concrete and Mining Industries
www.mekaglobal.com
CLICK FOR
MEKA GLOBAL
VIDEO
www.mekaglobal.com
www.mekaglobal.com
MEKA Global is a prominent manufacturer of crush-
ing&screening and wet processing equipment and en-
gineering solutions to aggregate production, mining,
cement and ready mix concrete industries all over the
World.
We are based in Ankara (Turkey) and currently we are
providing industrial services and products to custom-
ers in more than 80 countries including USA, Russia,
Chile, England, Poland, Estonia, Romania, Bulgaria, Ser-
bia, Kosovo, Bahrain, Kuwait, Qatar, UAE, Oman, Leba-
non, Iraq, Iran, Jordan, Syria, Saudi Arabia, Yemen, Al-
geria, Sudan, Morocco, Bangladesh, Cameroon, Libya,
Burkina Faso, Uganda, Nigeria, Ethiopia, Kazakhstan,
Ukraine, Georgia, France, Tajikistan, Azerbaijan, Aus-
tria, Afghanistan etc
Experienced MEKA engineering team with excellent
engineering background provide cost-effective and ef-
ficient products and solutions to our customers.
MEKA Global also manufacturing and supply spare
parts including jaws, concaves, mantles, blow bars,
piano wires, punch plate, mesh, polyurethane mats,
springs, couplings, bearings, filters, rollers, hydraulic
pumps/motors, gearboxes, valves, wear parts, engine
parts, cushion and skirting rubber to suit a whole range
of other OEM crushers and screeners.
meka provıdes QUALITY SPARE PARTS AND
EXCELLENCE SERVICE FOR CONTINOUS PRODUCTION
AND PERFORMANCE
www.mekaglobal.com
Just in Time
As we are aware that our customers are in need of
non-stop production anytime and anywhere, we not
only deliver quality parts for continous performance
but also maintain a sales network entire world. As a
result, you can always rely on MEKA Global.
MEKA can deliver the spare parts in crushing&screen-
ing, cement and mining industries including electrical,
mechanical and electronic components, anywhere in
the world and just in time in a very short deliver time.
Grafik Tasarım
Visual Communication Design.
Graphic Design
Fehmi Soner MAZLUM
fsmazlum@yahoo.com
The Choice of Professionals
in the Aggregate Production,
Ready-Mix Concrete and Mining Industries
www.mekaglobal.com
sales@mekaglobal.com
HEAD OFFICE
Çamlıca Mah. Anadolu Bulvarı
147. Sokak Atlas İş Merkezi
No:5/9 Gimat ANKARA - TURKEY
Tel: +90 312 397 91 33-34-35

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MEKA COMPACT SAND PLANT

  • 1. Grafik Tasarım, Marka danışmanı Visual Communication Design. Graphic Design Fehmi Soner MAZLUM fsmazlum@yahoo.com MCSP SERIES COMPACT SAND PLANT Meka Compact Plant Series are designed to remove silt and clay from sand MEKA WET PROCESSING SOLUTIONS MEKA offers an extensive product portfolio to work in many applications supporting customers in the washing minerals industry www.mekaglobal.com
  • 2. www.mekaglobal.com COMPACT SAND PLANT MEKA Compact Plants ensure maximum efficien- cy by removing deleterious material while retain- ing valuable fines. The final product is drip-free and ready to ship. With its compact footprint, it fits into any plant either to replace an old washing system or to add value to the end product. Each component of the MEKA Compact Plant is se- lected intelligently to give you the best value for your investment. Plant self-protects itself against running dry or oversize particles. All wear parts have very long service lives and when the day comes very easy to replace on-site.
  • 3. www.mekaglobal.com MOST COMMON USES FOR MCSP SERIES COMPACT SAND PLANT Manufactured Sand Production: VSI Crushed sand usually contains more than 7% -200 mesh fines. All MCSP series compact plants can accept -4mm (1/8”) crushed sand and on most of the applications will give a product gradation that perfectly matches standards. When producing manufactured sand, usually a lot of wear and elec- tricity is consumed during the process. Any other washing method loses too much of the fines leav- ing the customer with less than ideal product and wasting plant capacity and power. High value fines report to settling ponds and become a problem while they could be profits.
  • 4. www.mekaglobal.com Frac Sand/Industrial Sand/Glass Sand Applications All these applications are usually -20 mesh grada- tions. All these applications also demand very low ultra-fines in the final product. Basically, all the sep- aration must take place between 200-100 mesh in- terval. A MCSP Plant hits this exact sweet spot dur- ing separation. In almost all of these applications a drying process usually follows. MEKA Dewatering Screen removes all free water that can be sepa- rated mechanically thus reducing the wait times or energy consumption during the drying process. MOST COMMON USES FOR MCSP SERIES COMPACT SAND PLANT Washing High Clay Sands When the feed has more than 10% water soluble clays and silts MEKA Compact Plants are the best choice to produce ready to sell product in just one pass. On most applications ultra fines can be re- duced from 20% to less than 4% in a single pass. For tougher applications MEKA MCSP plants can easily be integrated with pre-wash plants. These plants require minimal additional water and allow to reduce fines from 36% to less than 4% in a single pass. Ultra Fine Plants UFP Plants perform very well when the job is to reduce load on thickeners, filter presses or set- tling ponds. Unfortunately their product is usually not very valuable. With simple adjustments a MEKA MCSP series plant will be able to recover at least 70% solids that would be recovered with a UFP Plant. Unlike an UFP Plant the product from a MCSP plant will have higher sale value and can be mixed with ¼” material to increase its sales value.
  • 5. www.mekaglobal.com MEKA MCSP SERIES COMPACT SAND PLANT Meka Compact Plant Series are designed to remove silt and clay from sand. All MCSP series plants are designed to have: • Minimum footprint, • Easy transportation (fits into 1 40’ container) • Easy and fast installation (if place and electricity is ready can be installed and ready to run in less than 8 hours) • Drip-free, clean, ready-to-sell product. • Minimum fines lost to wastes. • Very easy maintenance.
  • 6. www.mekaglobal.com LOW NOISE AND HIGH QUALITY VIBRATION MOTOR METAL, RUBBER OR POLYMER LINED COMPACT DESIGN, FAST INSTALLATION GALVANIZED MAINTANENCE PLATFORM
  • 7. www.mekaglobal.com EASILY CHANGE WORKING ANGLE FOR ADAPTS TO CHANGING CONDITIONS FULLY RUBBER LINED FOR INCREASED WEAR LIFE FLOAT SYSTEM FOR SELF REGULATION OF TANK WATER LEVEL
  • 8. www.mekaglobal.com MANHOLE FOR MAINTENANCE HIGHLY EFFICIENCY RUBBER OR STEEL SPRING FOR RIGHT VIBRATION FACTORY WIRED, PLUMBED AND TESTED
  • 9. www.mekaglobal.com HIGH EFFICIENCY PU PANELS FOR DEWATERING UNDERFLOW DISTRIBUTION BOX FOR SPLASH FREE FLOW TO SCREEN MODULAR SCREEN DECKS AND SIDE PROTECTION LINERS
  • 10. www.mekaglobal.com MCSP 1-150 TECHNICAL SPECIFICATIONS Hydrocyclone 1 off Weir Cavex G4-660/20 Hydrocyclone. D50 Cutpoint 55 Microns Liners: Site replaceable drop in natural rubber liners. Inlet: 4th generation hydrocyclone with involute and ramped feed entry. Pump Weir LPRIII 250/200 (10x8”) Split Casing, Horizontal Slurry Pump Liners: Replaceable, Natural Rubber with Natural Rubber Impeller Gland: Dry Gland, consisting of Silicon Carbide Hard Wearing Face and Soft Rubber Seal. Pump Motor Siemens 55 Kw (400V 50Hz), 63Kw(460V 60Hz) Pulleys/Belts SPB Series Pulleys and Belts selected for 60Hz Electricity. Sump Tank Self-regulating sump level with float system. Manhole with permanent gasket for easier maintenance. Protection grizzly in sump to protect pump against oversize materials. Lined front-chute for life-time protection Minimum sump level sensor to protect pump against running dry. Overflow gate to safely discharge excess water without any spillage. Control Panel Included on the fair machine.
  • 11. www.mekaglobal.com CLICK FOR MEKA DEWATERING SCREEN VIDEO COMPACT SAND PLANT DEWATERING SCREEN
  • 13. www.mekaglobal.com ESTABLISHED IN 1987 We have 32 years of experience and the passion of the first day. WHOISMEKA? MANUFACTURING CAPACITY 600 Crushing Screening Equipment 200 Concrete Batching Plant / year focused on manufacturing of CONCRETE PLANTS and CRUSHING&SCREENING EQUIPMENT Expert Engineering Highly experienced engineers within Meka work to design machines that are the most suitable for our clients’ needs. MANUFACTURING FACILITIES 4 technological facilities provide a total production area of 75.000 m². • 5.000 m² closed area in Ostim -ANKARA • 18.000 m² in Temelli1 -ANKARA • 22.000 m² in Temelli2 -ANKARA • 30.000 m² in Eskişehir We provide a complete scope of services such as • identifying customer’s needs, • project planning, • design, • engineering, • manufacturing, • quality control, commissioning, • personnel training and • after-sales support. SERVICE STAYS FOREVERMEKA supervisors are ready to be on your sitewithin the shortest possible time. The Choice of Professionals in the Aggregate Production, Ready-Mix Concrete and Mining Industries
  • 16. www.mekaglobal.com MEKA Global is a prominent manufacturer of crush- ing&screening and wet processing equipment and en- gineering solutions to aggregate production, mining, cement and ready mix concrete industries all over the World. We are based in Ankara (Turkey) and currently we are providing industrial services and products to custom- ers in more than 80 countries including USA, Russia, Chile, England, Poland, Estonia, Romania, Bulgaria, Ser- bia, Kosovo, Bahrain, Kuwait, Qatar, UAE, Oman, Leba- non, Iraq, Iran, Jordan, Syria, Saudi Arabia, Yemen, Al- geria, Sudan, Morocco, Bangladesh, Cameroon, Libya, Burkina Faso, Uganda, Nigeria, Ethiopia, Kazakhstan, Ukraine, Georgia, France, Tajikistan, Azerbaijan, Aus- tria, Afghanistan etc Experienced MEKA engineering team with excellent engineering background provide cost-effective and ef- ficient products and solutions to our customers. MEKA Global also manufacturing and supply spare parts including jaws, concaves, mantles, blow bars, piano wires, punch plate, mesh, polyurethane mats, springs, couplings, bearings, filters, rollers, hydraulic pumps/motors, gearboxes, valves, wear parts, engine parts, cushion and skirting rubber to suit a whole range of other OEM crushers and screeners. meka provıdes QUALITY SPARE PARTS AND EXCELLENCE SERVICE FOR CONTINOUS PRODUCTION AND PERFORMANCE
  • 17. www.mekaglobal.com Just in Time As we are aware that our customers are in need of non-stop production anytime and anywhere, we not only deliver quality parts for continous performance but also maintain a sales network entire world. As a result, you can always rely on MEKA Global. MEKA can deliver the spare parts in crushing&screen- ing, cement and mining industries including electrical, mechanical and electronic components, anywhere in the world and just in time in a very short deliver time.
  • 18. Grafik Tasarım Visual Communication Design. Graphic Design Fehmi Soner MAZLUM fsmazlum@yahoo.com The Choice of Professionals in the Aggregate Production, Ready-Mix Concrete and Mining Industries www.mekaglobal.com sales@mekaglobal.com HEAD OFFICE Çamlıca Mah. Anadolu Bulvarı 147. Sokak Atlas İş Merkezi No:5/9 Gimat ANKARA - TURKEY Tel: +90 312 397 91 33-34-35