The document describes using current sensors clamped to electrical wiring to automatically collect operational data from machines without burdening workers. Sensors can determine when lights and controls are on or off on an operator panel to record work activities. Installation takes only 30-45 minutes. Both continuous operation time and test operation time can be measured separately without modifying existing equipment. This allows easy IoT integration with any existing machinery.

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実証実験中

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作業者には一切負担をかけずに
自動で取得できる情報

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従来取得不可能だった作業者の行った
操作盤での操作を自動で作業内容と
して取得が可能に！
操作盤での各運転ランプのONOFF
から自動で作業内容として取得が
可能に！

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信号を取得したい電気配線に
電流センサーをクランプ。
ON,OFF時に流れる直流電流から
ON,OFFを取得。
取り付け時間 30分

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OKUMA
5面加工門形マシニングセンター
MCR-BⅢ

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作業者には一切負担をかけずに
自動で取得できる情報

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信号を取得したい電気配線に
電流センサーをクランプ。
ON,OFF時に流れる直流電流から
ON,OFFを取得。
取り付け時間 ４５分

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作業者には一切負担をかけずに
自動で取得できる情報

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作業者には一切負担をかけずに
自動で取得できる情報

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運転モード
自動運転・起動
一時停止
といし軸
アラーム

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操作パネルの裏

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電源ONの配線に
クランプ

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１：電源ONの配線に
クランプ

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電源ONの配線に
クランプ

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電源ONの配線に
クランプ

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１：電源ONの配線に
クランプ
２,３の配線に
クランプ
４～８の配線に
クランプ
取り付け時間 30分

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作業者には一切負担をかけずに
自動で取得できる情報

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連続＝自動運転

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ショット数を
収集

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取得したい内容
・稼働時間の取得（稼働時間積算）のみ。
※ショット数の把握はしない。
・連続稼働時間
・テスト稼働時間
のそれぞれの時間を把握したい
シーケンサーを一切改造せずに
データーを取得したい

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接点２
連続稼働時のみON
接点１
テスト稼働時ON
連続稼働時ON
連続稼働時間＝接点１ON & 接点２ON
テスト稼働時間＝接点１ON & 接点２OFF

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作業者には一切負担をかけずに
自動で取得できる情報

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運転モードを
取得
アラームを
取得

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ショット数を
収集

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稼働信号配線に電流センサーをクランプするだけ
既存のどんな機械設備でもカンタンIoT