MANAGING INTRALOGISTIC PROJECTS
Per Augustsson
CTO FlexQube Group
LIVE WEBINAR
© FlexQube AB 2011-2016. All rights reserved.
WHAT ISAN INTRALOGISTIC PROJECT?
PARTS OPERATOR
“logistics is the management of the flow
of things between the point of origin and
the point of consumption in order to meet
requirements of customers”
?
INTRALOGISTIC PROJECT
WHAT ISAN INTRALOGISTIC PROJECT?
PARTS OPERATOR
“logistics is the management of the flow
of things between the point of origin and
the point of consumption in order to meet
requirements of customers”
INTRALOGISTIC PROJECT
++
STAKEHOLDERS MOVER CARTS SUPPLY
PLAN
LAYOUT MATERIAL
PRESENTATION
34% of all projects have no baseline.
30% of all projects were successfully completed on time and on
budget over the past year.
97% of organizations believe project management is critical to
business performance and organizational success.
80% of project management executives don’t know how their
projects align with their company’s business strategy
33% of projects fail because of a lack of involvement from
senior management.
http://blog.capterra.com/surprising-project-management-statistics/
MANAGING PROJECTS ISACHALLENGE
DIFFERENT MARKETS
DIFFERENT REGULATIONS
FLUCTUATING DEMANDS
INDUSTRY 4.0
AUTOMATION
SELF DRIVING VEHICLES
AFFORDABLE TECHNOLOGY
FLEXIBLITY
GLOBAL TEAMS
VIRTUAL TEAMS
INCREASED NR OF
STAKEHOLDERS
LIMITED RESOURCES
20161960
LIFECYCLES
$ $ $ $
INCREASED COMPLEXITY
© FlexQube AB 2011-2016. All rights reserved.
THE PAST PRESENT FUTURE?
MATERIAL HANDLING AREA MANUFACTURING AREA
75% OFONITEMSPRODUCTIONCOSTISRELATEDTOMATERIALHANDLING
55% OFFACTORYSPACEISUSEDFORMATERIALHANDLING
http://clearpath.ottomotors.com/industry-4-0-ebook/
SELF-DRIVING VEHICLES FOR INDUSTRY
Innovation in an Interconnected World
Industry 4.0 and the power and potential of self-driving vehicles
MORE FOOTPRINT USED FOR INTRALOGISTIC OPERATIONS
© FlexQube AB 2011-2016. All rights reserved.
WHYARE YOU DOING THE PROJECTAND HOW TO MEASURE?
AREA
TRAVEL DISTANCE
# OF FORKLIFTS
WALKING DISTANCE
INVENTORY TURNOVER # OF OPERATORS
# OF ACCIDENTS
PARTS IN ERGONOMIC ZONE
# OF HANDLINGS
LINE SIDE FLEXIBIITY
ENERGY
CONSUMPTION
NON CONFORMITY
PARTS
© FlexQube AB 2011-2016. All rights reserved.
85
FATAL ACCIDENTS ONLY
IN THE US
34.900
SERIOUS INJURIES
42%
FATALITIES RELATED TO
THE OPERATORS BEING
CRUSHED BY TIPPING
VEHICLE
$1,390,000 PER
COST OF DEATH
https://ohsonline.com/Articles/2013/09/01/Death-by-Forklift-is-Really-the-PITs.aspx
http://www.reliableplant.com/Read/10384/forklift-free-plants
http://www.seegrid.com/pdf/forklift_free_white_paper.pdf
There is no question human loss and liability cost relative to forklift injuries has been the No. 1
driver for forklift-free (also referred to as fork-free) plant floors.
© FlexQube AB 2011-2016. All rights reserved.
4
5
3
22
1
3
5
4
38 m 110 m
1
REPLENISH
5X PALLETS
TUGGER TRAIN FORKLIFT
BUSINESS CASE 65% REDUCTION IN TRAVEL DISTANCE
30.000 PARTS
VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
© FlexQube AB 2011-2016. All rights reserved.
VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
BOLT
© FlexQube AB 2011-2016. All rights reserved.
VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
ENGINE
© FlexQube AB 2011-2016. All rights reserved.
VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
SHEET
METAL
© FlexQube AB 2011-2016. All rights reserved.
VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
HOSE
© FlexQube AB 2011-2016. All rights reserved.
SEQUENCE KANBAN 2 BIN VMI MANUAL
KIT
RACK
PALLET
TOTES
CONTAINER
B
A
PLAN FOR YOUR PARTS!
REPLENISHMENT METHODMATERIALPRESENTATION
© FlexQube AB 2011-2016. All rights reserved.
WHO ARE OUR CUSTOMERS?
ASSEMBLER PRODUCTION
ENGINEER
LOGISTICS
ENGINEER
PLANT
MANAGER
PURCHASERWAREHOUSE
OPERATOR
MAINTENANCE
ENGINEER
Material
presentation
PROJECT STAKEHOLDERS
Ergonomics
Workstation
layout
Work
distribution
Vehicles
Ergonomics
Cart performance
Business case
Flexibility
Investment
Factory layout
Material flows
Packaging
Type of
equipment
Spare parts
Repair cost
Parts need
Delivery times
Delivery
options
Standardi
sation
HUMAN? PUSH UNIT? POWER CASTER? TOW TRACTOR
AGV/AGC/SDV
MOVER OPTIONS
MOTHER/DAUGHTER FORKLIFT CONVEYOR
MOVE DISTANCE? MOVE FREQUENCY? MOVE WEIGHT? MOVE SIZE?
© FlexQube AB 2011-2016. All rights reserved.
DIRECT
CONNECT
DIRECT
CONNECT
© FlexQube AB 2011-2016. All rights reserved.
1 SIDE OFF
GROUND
© FlexQube AB 2011-2016. All rights reserved.
2 SIDE OFF
GROUND
2 SIDE OFF
GROUND
© FlexQube AB 2011-2016. All rights reserved.
LIFT MOUNT
© FlexQube AB 2011-2016. All rights reserved.
DROP OF ZONES?
SUPPLY ROUTES?
FLOOR QUALITY?
AISLE WIDTH?
RECEIVING AREA
DRIVER VISBILITY?
PICKING AREAS?
OUTSIDE ROUTES? PEDESTRIAN AREAS? FORKLIFT AREAS?
TRAVEL DIRECTIONS?
HILL DRIVING?
FACTORY LAYOUT CONSIDERATIONS
© FlexQube AB 2011-2016. All rights reserved.
PLATFORM TOW
BARS
HANDLE
BARS
TOP
STRUCTURES
CASTERSFLEXQUBE
BLOCKS
MOVER LOAD
LAYOUT
CARTSARE CONNECTING MANY STAKEHOLDERS
© FlexQube AB 2011-2016. All rights reserved.
FLEXTUBE
FLEXPLATE
FLEXQUBE
FLEXBEAM
The core in the
FLEXQUBE® concept
includes four different
building blocks. All
equipped with the
famous pattern that
ensures that all building
blocks can be combined
with each other into
endless number of
solutions.
© FlexQube AB 2011-2016. All rights reserved.
THEYAREALLDESIGNED WITH FLEXQUBE BUILDING BLOCKS!
ROTATING CARTS PALLET CARTSMOTHER/DAUGTHER CARTS SHELF CARTS
TILT CARTS FLOW RACKS KIT CARTS TRANSPORT RACKS
© FlexQube AB 2011-2016. All rights reserved.
IDEA BUY IMPLEMENT
MODULAR CARTS ENABLES FLEXIBLE PROJECT MANAGEMENT
TRADITIONAL
WAY
FLEXQUBE
WAY
© FlexQube AB 2011-2016. All rights reserved.
DESIGN4ALLTM
DESIGNONDEMANDTM
DESIGN THE CART ON YOUR OWN FLEXQUBE DESIGN THE CART FOR YOU
THERE IS TWO OPTIONS TO CREATE YOUR CART
© FlexQube AB 2011-2016. All rights reserved.
2. MEETING 3. DESIGN 4. OFFER 5. DELIVERY1. PREPARATION 5. PURCHASE
1 HOUR 1 WEEK 1 DAY 1 WEEK
7. EVALUATE
DESIGNONDEMANDTM – FLEXQUBE DO THE DESIGN
© FlexQube AB 2011-2016. All rights reserved.
2.5 MEETING
2. DESIGN 5. DELIVERY1. DOWNLOAD 4. PURCHASE3. OFFER
1.5 TRAINING
DESIGN4ALLTM – YOU DO THE DESIGN
© FlexQube AB 2011-2016. All rights reserved.
SOLIDWORKSSOLIDEDGE CATIA STEP ONSHAPEINVENTOR
DESIGN4ALLTM – SOFTWARE OPTIONS
© FlexQube AB 2011-2016. All rights reserved.
• www.onshape.com
• Anyone can design
• No installations or license needed
• Design directly in your web browser
• FlexQube building blocks available in the cloud
• Fun and easy to learn
• Easy to share designs
• Get started! Contact design@flexqube.com for
online training
DESIGN4ALLTM Create on your own with
© FlexQube AB 2011-2016. All rights reserved.
PLATFORM INDEPENDENT
WIDE CUSTOMER BASE
DESIGN ON YOUR OWN
APPEARANCE
DESIGN ON DEMAND
REPLACE WELDED CARTS
STANDARDISED EASY TO REPAIR 3D DOCUMENTATION
GLOBAL DISTRIBUTION?
FLEXIBLE DELIVERY
OPTIONS
WHY INVEST IN THE FLEXQUBE CONCEPT?
INTEGRATION WITH OTHER
CART CONCEPTS
© FlexQube AB 2011-2016. All rights reserved.
INSPIRATION FORALLPROJECT MEMBERS
© FlexQube AB 2011-2016. All rights reserved.
FUTURE
LOGISTICS
17 NOVEMBER
HANDLE
CHANGE
15 DECEMBER
DESIGN FOR
ERGONOMICS
01 DECEMBER
LEAN
PRODUCTION
22 DECEMBER
GO FORK
LIFT FREE
15 SEPTEMBER
MANAGE
PROJECTS
27 OCTOBER
INTEGRATE
WITH AGV´S
10 NOVEMBER
DESIGN IN
ONSHAPE
06 OCTOBER
FLEXQUBE WEBINAR CALENDAR 2016
10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET
10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET
© FlexQube AB 2011-2016. All rights reserved.
FlexQube
sales@flexqube.com
www.flexqube.com

Managing Intraglogistic Projects - Webinar presentation by FlexQube

  • 1.
    MANAGING INTRALOGISTIC PROJECTS PerAugustsson CTO FlexQube Group LIVE WEBINAR © FlexQube AB 2011-2016. All rights reserved.
  • 2.
    WHAT ISAN INTRALOGISTICPROJECT? PARTS OPERATOR “logistics is the management of the flow of things between the point of origin and the point of consumption in order to meet requirements of customers” ? INTRALOGISTIC PROJECT
  • 3.
    WHAT ISAN INTRALOGISTICPROJECT? PARTS OPERATOR “logistics is the management of the flow of things between the point of origin and the point of consumption in order to meet requirements of customers” INTRALOGISTIC PROJECT ++ STAKEHOLDERS MOVER CARTS SUPPLY PLAN LAYOUT MATERIAL PRESENTATION
  • 4.
    34% of allprojects have no baseline. 30% of all projects were successfully completed on time and on budget over the past year. 97% of organizations believe project management is critical to business performance and organizational success. 80% of project management executives don’t know how their projects align with their company’s business strategy 33% of projects fail because of a lack of involvement from senior management. http://blog.capterra.com/surprising-project-management-statistics/ MANAGING PROJECTS ISACHALLENGE
  • 6.
    DIFFERENT MARKETS DIFFERENT REGULATIONS FLUCTUATINGDEMANDS INDUSTRY 4.0 AUTOMATION SELF DRIVING VEHICLES AFFORDABLE TECHNOLOGY FLEXIBLITY GLOBAL TEAMS VIRTUAL TEAMS INCREASED NR OF STAKEHOLDERS LIMITED RESOURCES
  • 7.
    20161960 LIFECYCLES $ $ $$ INCREASED COMPLEXITY © FlexQube AB 2011-2016. All rights reserved.
  • 8.
    THE PAST PRESENTFUTURE? MATERIAL HANDLING AREA MANUFACTURING AREA 75% OFONITEMSPRODUCTIONCOSTISRELATEDTOMATERIALHANDLING 55% OFFACTORYSPACEISUSEDFORMATERIALHANDLING http://clearpath.ottomotors.com/industry-4-0-ebook/ SELF-DRIVING VEHICLES FOR INDUSTRY Innovation in an Interconnected World Industry 4.0 and the power and potential of self-driving vehicles MORE FOOTPRINT USED FOR INTRALOGISTIC OPERATIONS © FlexQube AB 2011-2016. All rights reserved.
  • 9.
    WHYARE YOU DOINGTHE PROJECTAND HOW TO MEASURE? AREA TRAVEL DISTANCE # OF FORKLIFTS WALKING DISTANCE INVENTORY TURNOVER # OF OPERATORS # OF ACCIDENTS PARTS IN ERGONOMIC ZONE # OF HANDLINGS LINE SIDE FLEXIBIITY ENERGY CONSUMPTION NON CONFORMITY PARTS © FlexQube AB 2011-2016. All rights reserved.
  • 10.
    85 FATAL ACCIDENTS ONLY INTHE US 34.900 SERIOUS INJURIES 42% FATALITIES RELATED TO THE OPERATORS BEING CRUSHED BY TIPPING VEHICLE $1,390,000 PER COST OF DEATH https://ohsonline.com/Articles/2013/09/01/Death-by-Forklift-is-Really-the-PITs.aspx http://www.reliableplant.com/Read/10384/forklift-free-plants http://www.seegrid.com/pdf/forklift_free_white_paper.pdf There is no question human loss and liability cost relative to forklift injuries has been the No. 1 driver for forklift-free (also referred to as fork-free) plant floors. © FlexQube AB 2011-2016. All rights reserved.
  • 11.
    4 5 3 22 1 3 5 4 38 m 110m 1 REPLENISH 5X PALLETS TUGGER TRAIN FORKLIFT BUSINESS CASE 65% REDUCTION IN TRAVEL DISTANCE
  • 12.
  • 13.
    VALUE SUPPLIER DISTANCESIZEWEIGHT SHAPE VOLUME PLAN FOR EVERY PART LOW MEDIUM HIGH SMALL MEDIUM LARGE LIGHT MEDIUM HEAVY FLAT LONG ROUND CLOSE BY REGION AL GLOBAL NATION AL LOW MEDIUM HIGH SQUARE © FlexQube AB 2011-2016. All rights reserved.
  • 14.
    VALUE SUPPLIER DISTANCESIZEWEIGHT SHAPE VOLUME PLAN FOR EVERY PART LOW MEDIUM HIGH SMALL MEDIUM LARGE LIGHT MEDIUM HEAVY FLAT LONG ROUND CLOSE BY REGION AL GLOBAL NATION AL LOW MEDIUM HIGH SQUARE BOLT © FlexQube AB 2011-2016. All rights reserved.
  • 15.
    VALUE SUPPLIER DISTANCESIZEWEIGHT SHAPE VOLUME PLAN FOR EVERY PART LOW MEDIUM HIGH SMALL MEDIUM LARGE LIGHT MEDIUM HEAVY FLAT LONG ROUND CLOSE BY REGION AL GLOBAL NATION AL LOW MEDIUM HIGH SQUARE ENGINE © FlexQube AB 2011-2016. All rights reserved.
  • 16.
    VALUE SUPPLIER DISTANCESIZEWEIGHT SHAPE VOLUME PLAN FOR EVERY PART LOW MEDIUM HIGH SMALL MEDIUM LARGE LIGHT MEDIUM HEAVY FLAT LONG ROUND CLOSE BY REGION AL GLOBAL NATION AL LOW MEDIUM HIGH SQUARE SHEET METAL © FlexQube AB 2011-2016. All rights reserved.
  • 17.
    VALUE SUPPLIER DISTANCESIZEWEIGHT SHAPE VOLUME PLAN FOR EVERY PART LOW MEDIUM HIGH SMALL MEDIUM LARGE LIGHT MEDIUM HEAVY FLAT LONG ROUND CLOSE BY REGION AL GLOBAL NATION AL LOW MEDIUM HIGH SQUARE HOSE © FlexQube AB 2011-2016. All rights reserved.
  • 18.
    SEQUENCE KANBAN 2BIN VMI MANUAL KIT RACK PALLET TOTES CONTAINER B A PLAN FOR YOUR PARTS! REPLENISHMENT METHODMATERIALPRESENTATION © FlexQube AB 2011-2016. All rights reserved.
  • 19.
    WHO ARE OURCUSTOMERS? ASSEMBLER PRODUCTION ENGINEER LOGISTICS ENGINEER PLANT MANAGER PURCHASERWAREHOUSE OPERATOR MAINTENANCE ENGINEER Material presentation PROJECT STAKEHOLDERS Ergonomics Workstation layout Work distribution Vehicles Ergonomics Cart performance Business case Flexibility Investment Factory layout Material flows Packaging Type of equipment Spare parts Repair cost Parts need Delivery times Delivery options Standardi sation
  • 20.
    HUMAN? PUSH UNIT?POWER CASTER? TOW TRACTOR AGV/AGC/SDV MOVER OPTIONS MOTHER/DAUGHTER FORKLIFT CONVEYOR MOVE DISTANCE? MOVE FREQUENCY? MOVE WEIGHT? MOVE SIZE? © FlexQube AB 2011-2016. All rights reserved.
  • 21.
    DIRECT CONNECT DIRECT CONNECT © FlexQube AB2011-2016. All rights reserved.
  • 22.
    1 SIDE OFF GROUND ©FlexQube AB 2011-2016. All rights reserved.
  • 23.
    2 SIDE OFF GROUND 2SIDE OFF GROUND © FlexQube AB 2011-2016. All rights reserved.
  • 24.
    LIFT MOUNT © FlexQubeAB 2011-2016. All rights reserved.
  • 25.
    DROP OF ZONES? SUPPLYROUTES? FLOOR QUALITY? AISLE WIDTH? RECEIVING AREA DRIVER VISBILITY? PICKING AREAS? OUTSIDE ROUTES? PEDESTRIAN AREAS? FORKLIFT AREAS? TRAVEL DIRECTIONS? HILL DRIVING? FACTORY LAYOUT CONSIDERATIONS © FlexQube AB 2011-2016. All rights reserved.
  • 26.
    PLATFORM TOW BARS HANDLE BARS TOP STRUCTURES CASTERSFLEXQUBE BLOCKS MOVER LOAD LAYOUT CARTSARECONNECTING MANY STAKEHOLDERS © FlexQube AB 2011-2016. All rights reserved.
  • 27.
    FLEXTUBE FLEXPLATE FLEXQUBE FLEXBEAM The core inthe FLEXQUBE® concept includes four different building blocks. All equipped with the famous pattern that ensures that all building blocks can be combined with each other into endless number of solutions. © FlexQube AB 2011-2016. All rights reserved.
  • 28.
    THEYAREALLDESIGNED WITH FLEXQUBEBUILDING BLOCKS! ROTATING CARTS PALLET CARTSMOTHER/DAUGTHER CARTS SHELF CARTS TILT CARTS FLOW RACKS KIT CARTS TRANSPORT RACKS © FlexQube AB 2011-2016. All rights reserved.
  • 29.
    IDEA BUY IMPLEMENT MODULARCARTS ENABLES FLEXIBLE PROJECT MANAGEMENT TRADITIONAL WAY FLEXQUBE WAY © FlexQube AB 2011-2016. All rights reserved.
  • 30.
    DESIGN4ALLTM DESIGNONDEMANDTM DESIGN THE CARTON YOUR OWN FLEXQUBE DESIGN THE CART FOR YOU THERE IS TWO OPTIONS TO CREATE YOUR CART © FlexQube AB 2011-2016. All rights reserved.
  • 31.
    2. MEETING 3.DESIGN 4. OFFER 5. DELIVERY1. PREPARATION 5. PURCHASE 1 HOUR 1 WEEK 1 DAY 1 WEEK 7. EVALUATE DESIGNONDEMANDTM – FLEXQUBE DO THE DESIGN © FlexQube AB 2011-2016. All rights reserved.
  • 32.
    2.5 MEETING 2. DESIGN5. DELIVERY1. DOWNLOAD 4. PURCHASE3. OFFER 1.5 TRAINING DESIGN4ALLTM – YOU DO THE DESIGN © FlexQube AB 2011-2016. All rights reserved.
  • 33.
    SOLIDWORKSSOLIDEDGE CATIA STEPONSHAPEINVENTOR DESIGN4ALLTM – SOFTWARE OPTIONS © FlexQube AB 2011-2016. All rights reserved.
  • 34.
    • www.onshape.com • Anyonecan design • No installations or license needed • Design directly in your web browser • FlexQube building blocks available in the cloud • Fun and easy to learn • Easy to share designs • Get started! Contact design@flexqube.com for online training DESIGN4ALLTM Create on your own with © FlexQube AB 2011-2016. All rights reserved.
  • 35.
    PLATFORM INDEPENDENT WIDE CUSTOMERBASE DESIGN ON YOUR OWN APPEARANCE DESIGN ON DEMAND REPLACE WELDED CARTS STANDARDISED EASY TO REPAIR 3D DOCUMENTATION GLOBAL DISTRIBUTION? FLEXIBLE DELIVERY OPTIONS WHY INVEST IN THE FLEXQUBE CONCEPT? INTEGRATION WITH OTHER CART CONCEPTS © FlexQube AB 2011-2016. All rights reserved.
  • 36.
    INSPIRATION FORALLPROJECT MEMBERS ©FlexQube AB 2011-2016. All rights reserved.
  • 37.
    FUTURE LOGISTICS 17 NOVEMBER HANDLE CHANGE 15 DECEMBER DESIGNFOR ERGONOMICS 01 DECEMBER LEAN PRODUCTION 22 DECEMBER GO FORK LIFT FREE 15 SEPTEMBER MANAGE PROJECTS 27 OCTOBER INTEGRATE WITH AGV´S 10 NOVEMBER DESIGN IN ONSHAPE 06 OCTOBER FLEXQUBE WEBINAR CALENDAR 2016 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET © FlexQube AB 2011-2016. All rights reserved.
  • 38.