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1
Maintenance Tips
for
Guarneri Technology Calender Machines
A.T.E. Enterprises Private Limited
V2.0 May 2017
2
 Before starting the calender, ensure that the operator’s footboard and the fabric
passage is clean.
 Avoid any kind of waste material coming in the way of the fabric so that rollers are
not damaged.
 Once in 3 months check and ensure that all screws and other components are
tight.
 It is compulsory to stop the heating system when the operator is not present.
 It is strictly prohibited to leave the calender at a temperature above 60 degree
Celsius alone without the operator.
 Operator should not wear loose fitting clothes and jewellery (including finger
rings).
 Do not mix mineral oil with synthetic oil.
General guidelines
3
 Change machine oil every 2 years or 9000 operating hours, whichever is earlier.
 Carry out complete inspection on machine every year.
 Follow lubrication and oil chart recommended by Guarneri strictly.
 Do not mix mineral oil with synthetic oil.
 Do not by pass any interlock/instrument and safety device.
General guidelines
4
Daily maintenance activities
5
Daily maintenance activities
 Clean the steel roller surface properly
with a soft cloth dipped in alcohol or
polish paste without applying pressure,
before starting the machine.
 Check and clean if any particles or dirt is
present between rollers.
6
Daily maintenance activities
 Clean the safety barriers with alcohol
before starting the machine.
 Check sensitivity of the metal detector
for healthy operation.
7
Daily maintenance activities
 Check seam detector and set length for
healthy operation.
 Check fabric guider and set air pressure
to 1.5kg/cm2.
8
Daily maintenance activities
 Check all safety limits and rip cords.
 Check finger protection and roll distance
of batching.
9
Daily maintenance activities
 Check cold water circulation pump and
delivery water pressure.
 Check hydraulic pack temperature and
cooling system.
10
Daily maintenance activities
 During heating and cooling phase, the
rollers must be in moving condition.
 Check function of hydraulic solenoid
valves in I and L mode.
11
Daily maintenance activities
 Check hydraulic cylinder of batching unit.
 Clean external cooling fan of main drive
motor.
12
Daily maintenance activities
 Check cooling of panel AC and clean, if
required.
 Test the metal detector by passing metal
samples through it to check activation of
the alarm relay.
 Check the surface of all rollers for
physical damage.
13
Weekly maintenance activities
14
Weekly maintenance activities
 Check all the safety devices.
 Check for water leakages of the chiller
unit.
 Check hydraulic pack oil level and top up
if necessary.
15
Weekly maintenance activities
 Check all hydraulic hoses for oil
leakages.
 Check the lubrication cycle of steel roller
bearings LH and RH.
 Ensure lubrication as per schedule.
16
Weekly maintenance activities
 Check function of width adjustment.
 Check hydraulic system for full pressure.
17
Monthly maintenance activities
18
Monthly maintenance activities
 Check oil presence and level in hydraulic
unit.
 Check distance between rollers.
 Check motor rotations.
19
Monthly maintenance activities
 Check oil presence and level in hydraulic
unit.
 Check distance between rollers.
 Check motor rotations.
20
Guarneri Technology, a widely acclaimed brand from Officina Meccanica Tullio
Guarneri s.r.l., Itlay, is a leader in both conventional and controlled deflection
calendars for textile and non-woven fabric processing and finishing applications.
The company offers a range of textile calendars starting from convention bowl
calendars up to state-of-art technology NIPCO L calendars and is the only world-
wide manufacturer to offer the NIPCO controlled deflection system from VOITH
PAPER for textile finishing. This roll technology is characterised by decisive design
advantages.
They offer various models like NIPCO® L, NIPCO® I , NIPCO FLEX®,NIPCO TECH
TEX®, SIMILI calendars and conventional calendars.
About
21
A.T.E. Enterprises Private Limited
A-19, CTS 689, Veera Desai Road
Andheri (West), Mumbai - 400053, India
Call: +91-22-6676 6100
Email: processing@ateindia.com
Head - Customer support group
Mr R Thennerasan
r_thennerasan@ateindia.com
Regional service coordinator - Coimbatore
Mr V Siddharaj
v_siddaraj@ateindia.com
Contact us
Regional service coordinator - Chandigarh and Kolkata
Mr Raviraj Singh Rathore
r_s_rathore@ateindia.com
Regional service coordinator - Mumbai
Mr Victor Menezes
v_j_menezes@ateindia.com
Regional service coordinator - Ahmedabad
Mr Hemantkumar Patel
h_n_patel@ateindia.com
For further maintenance tips and services, contact:
22
THANK YOU

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Maintenance Tips for Guarneri Technology Calendar Machines

  • 1. 1 Maintenance Tips for Guarneri Technology Calender Machines A.T.E. Enterprises Private Limited V2.0 May 2017
  • 2. 2  Before starting the calender, ensure that the operator’s footboard and the fabric passage is clean.  Avoid any kind of waste material coming in the way of the fabric so that rollers are not damaged.  Once in 3 months check and ensure that all screws and other components are tight.  It is compulsory to stop the heating system when the operator is not present.  It is strictly prohibited to leave the calender at a temperature above 60 degree Celsius alone without the operator.  Operator should not wear loose fitting clothes and jewellery (including finger rings).  Do not mix mineral oil with synthetic oil. General guidelines
  • 3. 3  Change machine oil every 2 years or 9000 operating hours, whichever is earlier.  Carry out complete inspection on machine every year.  Follow lubrication and oil chart recommended by Guarneri strictly.  Do not mix mineral oil with synthetic oil.  Do not by pass any interlock/instrument and safety device. General guidelines
  • 5. 5 Daily maintenance activities  Clean the steel roller surface properly with a soft cloth dipped in alcohol or polish paste without applying pressure, before starting the machine.  Check and clean if any particles or dirt is present between rollers.
  • 6. 6 Daily maintenance activities  Clean the safety barriers with alcohol before starting the machine.  Check sensitivity of the metal detector for healthy operation.
  • 7. 7 Daily maintenance activities  Check seam detector and set length for healthy operation.  Check fabric guider and set air pressure to 1.5kg/cm2.
  • 8. 8 Daily maintenance activities  Check all safety limits and rip cords.  Check finger protection and roll distance of batching.
  • 9. 9 Daily maintenance activities  Check cold water circulation pump and delivery water pressure.  Check hydraulic pack temperature and cooling system.
  • 10. 10 Daily maintenance activities  During heating and cooling phase, the rollers must be in moving condition.  Check function of hydraulic solenoid valves in I and L mode.
  • 11. 11 Daily maintenance activities  Check hydraulic cylinder of batching unit.  Clean external cooling fan of main drive motor.
  • 12. 12 Daily maintenance activities  Check cooling of panel AC and clean, if required.  Test the metal detector by passing metal samples through it to check activation of the alarm relay.  Check the surface of all rollers for physical damage.
  • 14. 14 Weekly maintenance activities  Check all the safety devices.  Check for water leakages of the chiller unit.  Check hydraulic pack oil level and top up if necessary.
  • 15. 15 Weekly maintenance activities  Check all hydraulic hoses for oil leakages.  Check the lubrication cycle of steel roller bearings LH and RH.  Ensure lubrication as per schedule.
  • 16. 16 Weekly maintenance activities  Check function of width adjustment.  Check hydraulic system for full pressure.
  • 18. 18 Monthly maintenance activities  Check oil presence and level in hydraulic unit.  Check distance between rollers.  Check motor rotations.
  • 19. 19 Monthly maintenance activities  Check oil presence and level in hydraulic unit.  Check distance between rollers.  Check motor rotations.
  • 20. 20 Guarneri Technology, a widely acclaimed brand from Officina Meccanica Tullio Guarneri s.r.l., Itlay, is a leader in both conventional and controlled deflection calendars for textile and non-woven fabric processing and finishing applications. The company offers a range of textile calendars starting from convention bowl calendars up to state-of-art technology NIPCO L calendars and is the only world- wide manufacturer to offer the NIPCO controlled deflection system from VOITH PAPER for textile finishing. This roll technology is characterised by decisive design advantages. They offer various models like NIPCO® L, NIPCO® I , NIPCO FLEX®,NIPCO TECH TEX®, SIMILI calendars and conventional calendars. About
  • 21. 21 A.T.E. Enterprises Private Limited A-19, CTS 689, Veera Desai Road Andheri (West), Mumbai - 400053, India Call: +91-22-6676 6100 Email: processing@ateindia.com Head - Customer support group Mr R Thennerasan r_thennerasan@ateindia.com Regional service coordinator - Coimbatore Mr V Siddharaj v_siddaraj@ateindia.com Contact us Regional service coordinator - Chandigarh and Kolkata Mr Raviraj Singh Rathore r_s_rathore@ateindia.com Regional service coordinator - Mumbai Mr Victor Menezes v_j_menezes@ateindia.com Regional service coordinator - Ahmedabad Mr Hemantkumar Patel h_n_patel@ateindia.com For further maintenance tips and services, contact: