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1.   PROSEDUR PERBAIKAN MESIN.
2.   PROSEDUR PENGAMBILAN SPARE PART.
3.   PROSEDUR PREVENTIVE MESIN.
4.   PROSEDUR REQUEST PART.
5.   PROSEDUR TRIAL APLIKATOR BARU.
6.   SAMPLE PART APLIKATOR.
7.   MEMBER MAINTENANCE
8.   STRUKTUR ORGANISASI MAINTENANCE
Prosedur perbaikan mesin
1.   Operator produksi membawa W/O.
2.   Maintenance menuju mesin rusak membawa W/O.
3.   Melakukan analisa kerusakan mesin.
4.   Melakukan perbaikan pada mesin.
5.   Pengisian W/O sesuai perbaikan mesin.
6.   Pengisian sheet pemakain mesin.
7.   Pencatatan history perbaikan pada dokumen
     Problem action record mesin.
1. Cek dokumen list spare part.
2. Cek dan ambil spare part pada lemari spare part.
3. Isi dokumen list spare part atas part yang di ambil.
4. Catat pergantian part pada dokumen pergantian part
   dan mesin.
Prosedur preventive mesin
 1.   Cek dokument list preventive mesin untuk pemilihan
      jadwal mesin.
 2.   Persiapkan tools dan part.
 3.   Lakukan preventive mesin sesuai petunjuk check sheet
      preventive mesin.
 4.   Ganti part yang sudah rusak.
 5.   Pengisian dokumen spare part.
 6.   Pengisian/arsir dokumen list preventive mesin.
 7.   Pengisian dokumen check sheet preventive mesin.
Prosedur permintaan/request
spare part
1. Cek data spare part pada dokumen list spare part
   dan lemari spare part.
2. Tulis data spare part yang sudah over limit pada
   form request part.
3. Serahkan form request part pada clerck untuk di
   buatkan PR(Purchase Request).
Prosedur trial aplikator baru
 1.   Check data spare part aplikator.
 2.   Pencatatan part aplikator pada dokumen list
      aplikator.
 3.   Tes aplikator dengan handle tanpa terminal.
 4.   Tes aplikator dengan handle menggunakan
      terminal.
 5.   Tes berulangkali dengan mesin menggunakan
      terminal dan wire.
 6.   Pembuatan dan pemasangan label aplikator.
Sample spare part aplikator
champion
Sample spare part aplikator hulane
Member of maintenance
Member of maintenance
STRUKTUR ORGANISASI MAINTENANCE
MANAGER                                                               TUMPRAP




                                   PLANT 1 & PLANT 2
                                   - Make schedule
SUPERVISOR                         - Monthly report                       VACANT
                                   - Control tool & machine
                                   - Order parts & control parts
                                   - Make WI
                                   - External job(Naga Pasifik)
                                                                                         CONTROL MACHINE & TOOL
 LEADER                                                                                  - Support data
                                                                          CHOIRI
                                                                                         - Improvement machine & tools
                                                                                         - Report to SUPERVISOR
                                                                                                                                                   WINDA




KOORDINAT
                                                 SUYONO                                             OKLAS
   OR




                             PLANT 1                                                                   PLANT 2




               MAHF        PARW    WAH        GILA                 RIZK      BAN   ANA       FAUZ                AND           SURYA    ENT
OPERATOR                                                                                               AJI               EKO
                UD         ANTO     YU         NG                   ON       GUN   NG         UL                 REAS           NTO     HIS




                                       INCHARGE                                                                                   INCHARGE
   INCHARGE                            - PREVENTIVE APLIKATOR      INCHARGE                                                       - PREVENTIVE APLIKATOR
   - PREVENTIVE MACHINE                - CORRECTIVE APLIKATOR      - PREVENTIVE MACHINE                                           - CORRECTIVE APLIKATOR
   - CORRECTIVE MACHINE                - MODIFICATION              - CORRECTIVE MACHINE                                           - MODIFICATION
   - IMPROVEMENT MACHINE                 APLIKATOR/TOOLS           - IMPROVEMENT MACHINE                                            APLIKATOR/ TOOL
                                       - CONTROL SPARE PART                                                                       - CONTROL SPARE PART

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Maintenance

  • 1. 1. PROSEDUR PERBAIKAN MESIN. 2. PROSEDUR PENGAMBILAN SPARE PART. 3. PROSEDUR PREVENTIVE MESIN. 4. PROSEDUR REQUEST PART. 5. PROSEDUR TRIAL APLIKATOR BARU. 6. SAMPLE PART APLIKATOR. 7. MEMBER MAINTENANCE 8. STRUKTUR ORGANISASI MAINTENANCE
  • 2. Prosedur perbaikan mesin 1. Operator produksi membawa W/O. 2. Maintenance menuju mesin rusak membawa W/O. 3. Melakukan analisa kerusakan mesin. 4. Melakukan perbaikan pada mesin. 5. Pengisian W/O sesuai perbaikan mesin. 6. Pengisian sheet pemakain mesin. 7. Pencatatan history perbaikan pada dokumen Problem action record mesin.
  • 3. 1. Cek dokumen list spare part. 2. Cek dan ambil spare part pada lemari spare part. 3. Isi dokumen list spare part atas part yang di ambil. 4. Catat pergantian part pada dokumen pergantian part dan mesin.
  • 4. Prosedur preventive mesin 1. Cek dokument list preventive mesin untuk pemilihan jadwal mesin. 2. Persiapkan tools dan part. 3. Lakukan preventive mesin sesuai petunjuk check sheet preventive mesin. 4. Ganti part yang sudah rusak. 5. Pengisian dokumen spare part. 6. Pengisian/arsir dokumen list preventive mesin. 7. Pengisian dokumen check sheet preventive mesin.
  • 5. Prosedur permintaan/request spare part 1. Cek data spare part pada dokumen list spare part dan lemari spare part. 2. Tulis data spare part yang sudah over limit pada form request part. 3. Serahkan form request part pada clerck untuk di buatkan PR(Purchase Request).
  • 6. Prosedur trial aplikator baru 1. Check data spare part aplikator. 2. Pencatatan part aplikator pada dokumen list aplikator. 3. Tes aplikator dengan handle tanpa terminal. 4. Tes aplikator dengan handle menggunakan terminal. 5. Tes berulangkali dengan mesin menggunakan terminal dan wire. 6. Pembuatan dan pemasangan label aplikator.
  • 7. Sample spare part aplikator champion
  • 8. Sample spare part aplikator hulane
  • 11. STRUKTUR ORGANISASI MAINTENANCE MANAGER TUMPRAP PLANT 1 & PLANT 2 - Make schedule SUPERVISOR - Monthly report VACANT - Control tool & machine - Order parts & control parts - Make WI - External job(Naga Pasifik) CONTROL MACHINE & TOOL LEADER - Support data CHOIRI - Improvement machine & tools - Report to SUPERVISOR WINDA KOORDINAT SUYONO OKLAS OR PLANT 1 PLANT 2 MAHF PARW WAH GILA RIZK BAN ANA FAUZ AND SURYA ENT OPERATOR AJI EKO UD ANTO YU NG ON GUN NG UL REAS NTO HIS INCHARGE INCHARGE INCHARGE - PREVENTIVE APLIKATOR INCHARGE - PREVENTIVE APLIKATOR - PREVENTIVE MACHINE - CORRECTIVE APLIKATOR - PREVENTIVE MACHINE - CORRECTIVE APLIKATOR - CORRECTIVE MACHINE - MODIFICATION - CORRECTIVE MACHINE - MODIFICATION - IMPROVEMENT MACHINE APLIKATOR/TOOLS - IMPROVEMENT MACHINE APLIKATOR/ TOOL - CONTROL SPARE PART - CONTROL SPARE PART