This is about HAZOP (Hazard and Operability Study), a risk assessment technique used in various industries.For a detailed training course and certification in HAZOP please visit http://www.abhisam.com/hazop-training-course.html
This document outlines the calibration process for test equipment in SAP PM, including:
1. Creating master inspection characteristics, equipment tasks lists, and maintenance plans for scheduling calibration work.
2. Generating calibration orders, carrying out tasks, and recording calibration results.
3. Making a usage decision based on the results to determine if equipment passes calibration or needs to be deactivated.
The process integrates test equipment management from the SAP Quality Management module with maintenance order processing in PM.
SAP ISU : Installation Groups - Billing Sequence ControlRakesh Dasgupta
The document discusses installation groups, which allow utility installations to be grouped together. A primary installation transfers billing data like consumption to secondary installations. Billing sequence control defines the order bills are generated for installations in a group. For distribution-relevant groups, the secondary installation's bill cannot be generated until the primary is billed first. The billing sequence setting ensures this order is followed properly during billing runs.
The document provides guidance on performing a preliminary hazard analysis (PHA). It defines key terms like hazard, analysis, risk, probability, and severity. It explains that the goal of a PHA is to identify hazards and assess their risks to determine if risks are under acceptable control. The document outlines the PHA process, including identifying targets, hazards and their descriptions, assessing worst-case severity and probability of hazards, and using a risk matrix to evaluate risk. It emphasizes realistic, credible assessments rather than worst-conceivable scenarios.
The document discusses job safety analysis (JSA) and provides an agenda for a training session on JSA. It includes national safety statistics on workplace accidents, definitions related to occupational safety, and a five-step process for conducting a JSA: 1) determining job conditions, 2) breaking down the job into steps, 3) identifying hazards, 4) evaluating hazards, and 5) determining protective measures. The goal of a JSA is to establish safe work methods and recognize hazards associated with jobs.
Reliability and Maintenance Conference - 7-9 April 2014, Al Khobar, Kingdom o...Ricky Smith CMRP, CMRT
Despite the best efforts and precautions, equipment
failures do occur hampering the equipment performance
and adversly impacting the profitibility of the business.
Rotating Equipment Reliability and Maintenance
Conference aims to create a learning platform for all the
maintenance and reliability professionals to share the
best maintenance practices and discuss the strategies to
improve reliability.
This three day conference will cover all aspects of
reliability and maintenance including reliability centered
maintenance, availability, machinery failures, risk
assessment, spare parts optimization, techniques to
facilitate equipment maintenance, root cause analysis,
condition monitoring, maintenance planning and
scheduling.
The document provides guidance on conducting workplace accident investigations. It defines accidents and incidents, explaining that incidents should also be investigated as they represent near misses. The key steps outlined are: developing an investigation plan and kit in advance, immediately investigating all incidents and accidents to collect facts and interview witnesses, determining the root causes through methods like 5 Whys, and writing a report of findings and recommendations. Conducting thorough investigations can help identify hazards and prevent future accidents.
The document discusses safety instrumentation and safety integrity levels (SILs). It provides examples of major industrial accidents from 1974 to 2005 and their causes. These include failures of safety systems and instrumentation. The document then discusses key aspects of safety instrumented systems (SIS) such as their hardware components, separation from process controls, definition, and role in risk reduction. It introduces SIL ratings from 1 to 4 which define the reliability of a SIS based on its risk reduction factor and probability of failure on demand.
This is about HAZOP (Hazard and Operability Study), a risk assessment technique used in various industries.For a detailed training course and certification in HAZOP please visit http://www.abhisam.com/hazop-training-course.html
This document outlines the calibration process for test equipment in SAP PM, including:
1. Creating master inspection characteristics, equipment tasks lists, and maintenance plans for scheduling calibration work.
2. Generating calibration orders, carrying out tasks, and recording calibration results.
3. Making a usage decision based on the results to determine if equipment passes calibration or needs to be deactivated.
The process integrates test equipment management from the SAP Quality Management module with maintenance order processing in PM.
SAP ISU : Installation Groups - Billing Sequence ControlRakesh Dasgupta
The document discusses installation groups, which allow utility installations to be grouped together. A primary installation transfers billing data like consumption to secondary installations. Billing sequence control defines the order bills are generated for installations in a group. For distribution-relevant groups, the secondary installation's bill cannot be generated until the primary is billed first. The billing sequence setting ensures this order is followed properly during billing runs.
The document provides guidance on performing a preliminary hazard analysis (PHA). It defines key terms like hazard, analysis, risk, probability, and severity. It explains that the goal of a PHA is to identify hazards and assess their risks to determine if risks are under acceptable control. The document outlines the PHA process, including identifying targets, hazards and their descriptions, assessing worst-case severity and probability of hazards, and using a risk matrix to evaluate risk. It emphasizes realistic, credible assessments rather than worst-conceivable scenarios.
The document discusses job safety analysis (JSA) and provides an agenda for a training session on JSA. It includes national safety statistics on workplace accidents, definitions related to occupational safety, and a five-step process for conducting a JSA: 1) determining job conditions, 2) breaking down the job into steps, 3) identifying hazards, 4) evaluating hazards, and 5) determining protective measures. The goal of a JSA is to establish safe work methods and recognize hazards associated with jobs.
Reliability and Maintenance Conference - 7-9 April 2014, Al Khobar, Kingdom o...Ricky Smith CMRP, CMRT
Despite the best efforts and precautions, equipment
failures do occur hampering the equipment performance
and adversly impacting the profitibility of the business.
Rotating Equipment Reliability and Maintenance
Conference aims to create a learning platform for all the
maintenance and reliability professionals to share the
best maintenance practices and discuss the strategies to
improve reliability.
This three day conference will cover all aspects of
reliability and maintenance including reliability centered
maintenance, availability, machinery failures, risk
assessment, spare parts optimization, techniques to
facilitate equipment maintenance, root cause analysis,
condition monitoring, maintenance planning and
scheduling.
The document provides guidance on conducting workplace accident investigations. It defines accidents and incidents, explaining that incidents should also be investigated as they represent near misses. The key steps outlined are: developing an investigation plan and kit in advance, immediately investigating all incidents and accidents to collect facts and interview witnesses, determining the root causes through methods like 5 Whys, and writing a report of findings and recommendations. Conducting thorough investigations can help identify hazards and prevent future accidents.
The document discusses safety instrumentation and safety integrity levels (SILs). It provides examples of major industrial accidents from 1974 to 2005 and their causes. These include failures of safety systems and instrumentation. The document then discusses key aspects of safety instrumented systems (SIS) such as their hardware components, separation from process controls, definition, and role in risk reduction. It introduces SIL ratings from 1 to 4 which define the reliability of a SIS based on its risk reduction factor and probability of failure on demand.
The document provides an overview of microbial monitoring in a manufacturing area. It discusses:
1) The purpose of an environmental monitoring program is to provide crucial information on the quality of the aseptic processing environment during manufacturing and to prevent the release of contaminated batches.
2) Microbial monitoring tests for viable and non-viable particles in critical areas like cleanrooms, tank rooms, and packaging areas to demonstrate control of microorganisms.
3) Sources of contamination can come from air, personnel, equipment, cleaning agents and more. Monitoring must meet regulatory standards from agencies like FDA, ISO, and USP.
Confined space – hazards –risk –control measuresAnand Prakash
Confined spaces pose hazards such as toxic, oxygen-deficient, and flammable atmospheres. A confined space is defined as having limited entry/exit points, unfavorable ventilation, and not being designed for continuous worker occupancy. To safely work in confined spaces, hazards must be identified and controlled through measures such as atmospheric testing, ventilation, isolation of energy sources, use of personal protective equipment, and implementing a permit-to-work system with assigned responsibilities and emergency arrangements. A risk assessment should evaluate all risks from potential hazards, and a safe system of work drawing on key elements like training, procedures, monitoring, and isolation should be established.
This document is an audit checklist for a construction project safety plan. It contains 13 sections that were audited, including top management commitment to safety, organizational structure, permits and legislation, machine guarding, electrical safety, workplace safety provisions, confined spaces, fire prevention, lifting equipment, personal protective equipment, chemical safety, accident reporting, and occupational health and welfare. The overall audit found that the contractor was in compliance with safety requirements but could improve in some areas identified in the "Orange" column.
SAP Global Batch Traceability - What is it and what can it do for you?Q Data USA
Do you have a good answer for these questions? Time To Insight (T2I) – How long would it take you to report on the exact delivery locations of all batches that were in some way impacted by a bad raw material?
How long would it take to report on all batches and raw materials that ultimately fed in to a finished product that turned out to have gone bad?
Work permit system, By Bimal Chandra Das, safety management, safety tips, sharing of safety knowledge, It is sharing of knowledge. By Bimal Chandra Das, Rtd. AGM (Safety), Bokaro Steel Plant,/ Bokaro. Kolkata
This document provides an overview of property and facility maintenance programs including CMMS systems, preventative maintenance (PPM), and work order processes. It discusses three main types of maintenance: preventative maintenance which aims to avoid failures by performing planned tasks like oil changes; predictive maintenance which uses inspections and monitoring to predict needed repairs; and corrective maintenance which repairs equipment failures. Maintaining equipment through preventative and predictive programs extends equipment life, reduces downtime, and lowers costs compared to reactive corrective maintenance alone. The document also outlines the benefits of maintenance programs and quizzes the reader on maintenance types and processes.
Conveyor Safety Training is about safety practises to be followed while working on conveyors. This includes conveyor working on conveyors, operating, maintaining, repairing and clearing conveyor jams can. Conveyors are rotating equipment and can cause serious harms.
This document is a slide presentation on personal protective equipment (PPE) used in general industry settings. It covers the key types of PPE like head, eye and face protection, respiratory protection, hearing protection, hand protection, and foot and leg protection. For each type of PPE, the document discusses common hazards protected against, examples of PPE used, and any relevant standards. It also reviews the hierarchy of controls and employer and employee responsibilities related to PPE. The overall purpose is to provide an introduction and overview of PPE requirements and selections for general industry workplaces.
This document contains endorsements and praise for the book "Programming Your Home" by Mike Riley. Several people provide positive reviews of the book and their experiences with projects from the book. They highlight how the book makes home automation easy and affordable to do yourself. The endorsements predict the book will become a standard reference for DIY home automation.
The document discusses integrated Activity-Based Costing (ABC) in SAP's R/3 system. It describes how the integrated ABC uses the CO component of R/3, including the CO-OM, CO-ABC, CO-PC, and CO-PA applications. It also discusses the master data and structures used in integrated ABC, such as cost centers, activity types, business processes, products, jobs, market segments, and statistical key figures. Finally, it describes the two main methods for implementing integrated ABC - the push approach using assessment and distribution, and the pull approach using quantity-based cost assignment.
This document outlines a SIMOPS matrix that indicates whether certain concurrent operations are allowed between the Manta platform and Richmond drilling rig during various work activities. It lists 31 rig activities in the left column and 13 different types of platform work in the top row. For each intersection it indicates whether concurrent operations are allowed normally, allowed with controls, or not allowed. It also provides some notes about operational limits for rig positioning and movement near the platform.
Sähkölaitteiden ja sähkölaitteistojen standardien mukainen dokumentointiSESKO ry
SESKO ry on laatinut tämän aineiston teknisen dokumentoinnin opetuskäyttöön.
Aineisto esittelee kansainväliset dokumentoinnin IEC‐standardit, sekä perustelut ja motivaation niiden käyttöön. Lisäksi esitetään sovellusesimerkkejä standardien soveltamisesta sähkölaitteiden ja sähkölaitteistojen dokumentointiin. Tämä on päivitetty esitys vuodelta 2018 (aiempi 2014).
Huom. esitys on myös katsottavissa tarkentavien "muistiinpanojen" kanssa SESKOn verkkosivuilla: https://www.sesko.fi/files/983/teknisen_dokumentoinnin_standardit_2018uusipohja_muistiinpanot.pdf.
The document provides an overview of microbial monitoring in a manufacturing area. It discusses:
1) The purpose of an environmental monitoring program is to provide crucial information on the quality of the aseptic processing environment during manufacturing and to prevent the release of contaminated batches.
2) Microbial monitoring tests for viable and non-viable particles in critical areas like cleanrooms, tank rooms, and packaging areas to demonstrate control of microorganisms.
3) Sources of contamination can come from air, personnel, equipment, cleaning agents and more. Monitoring must meet regulatory standards from agencies like FDA, ISO, and USP.
Confined space – hazards –risk –control measuresAnand Prakash
Confined spaces pose hazards such as toxic, oxygen-deficient, and flammable atmospheres. A confined space is defined as having limited entry/exit points, unfavorable ventilation, and not being designed for continuous worker occupancy. To safely work in confined spaces, hazards must be identified and controlled through measures such as atmospheric testing, ventilation, isolation of energy sources, use of personal protective equipment, and implementing a permit-to-work system with assigned responsibilities and emergency arrangements. A risk assessment should evaluate all risks from potential hazards, and a safe system of work drawing on key elements like training, procedures, monitoring, and isolation should be established.
This document is an audit checklist for a construction project safety plan. It contains 13 sections that were audited, including top management commitment to safety, organizational structure, permits and legislation, machine guarding, electrical safety, workplace safety provisions, confined spaces, fire prevention, lifting equipment, personal protective equipment, chemical safety, accident reporting, and occupational health and welfare. The overall audit found that the contractor was in compliance with safety requirements but could improve in some areas identified in the "Orange" column.
SAP Global Batch Traceability - What is it and what can it do for you?Q Data USA
Do you have a good answer for these questions? Time To Insight (T2I) – How long would it take you to report on the exact delivery locations of all batches that were in some way impacted by a bad raw material?
How long would it take to report on all batches and raw materials that ultimately fed in to a finished product that turned out to have gone bad?
Work permit system, By Bimal Chandra Das, safety management, safety tips, sharing of safety knowledge, It is sharing of knowledge. By Bimal Chandra Das, Rtd. AGM (Safety), Bokaro Steel Plant,/ Bokaro. Kolkata
This document provides an overview of property and facility maintenance programs including CMMS systems, preventative maintenance (PPM), and work order processes. It discusses three main types of maintenance: preventative maintenance which aims to avoid failures by performing planned tasks like oil changes; predictive maintenance which uses inspections and monitoring to predict needed repairs; and corrective maintenance which repairs equipment failures. Maintaining equipment through preventative and predictive programs extends equipment life, reduces downtime, and lowers costs compared to reactive corrective maintenance alone. The document also outlines the benefits of maintenance programs and quizzes the reader on maintenance types and processes.
Conveyor Safety Training is about safety practises to be followed while working on conveyors. This includes conveyor working on conveyors, operating, maintaining, repairing and clearing conveyor jams can. Conveyors are rotating equipment and can cause serious harms.
This document is a slide presentation on personal protective equipment (PPE) used in general industry settings. It covers the key types of PPE like head, eye and face protection, respiratory protection, hearing protection, hand protection, and foot and leg protection. For each type of PPE, the document discusses common hazards protected against, examples of PPE used, and any relevant standards. It also reviews the hierarchy of controls and employer and employee responsibilities related to PPE. The overall purpose is to provide an introduction and overview of PPE requirements and selections for general industry workplaces.
This document contains endorsements and praise for the book "Programming Your Home" by Mike Riley. Several people provide positive reviews of the book and their experiences with projects from the book. They highlight how the book makes home automation easy and affordable to do yourself. The endorsements predict the book will become a standard reference for DIY home automation.
The document discusses integrated Activity-Based Costing (ABC) in SAP's R/3 system. It describes how the integrated ABC uses the CO component of R/3, including the CO-OM, CO-ABC, CO-PC, and CO-PA applications. It also discusses the master data and structures used in integrated ABC, such as cost centers, activity types, business processes, products, jobs, market segments, and statistical key figures. Finally, it describes the two main methods for implementing integrated ABC - the push approach using assessment and distribution, and the pull approach using quantity-based cost assignment.
This document outlines a SIMOPS matrix that indicates whether certain concurrent operations are allowed between the Manta platform and Richmond drilling rig during various work activities. It lists 31 rig activities in the left column and 13 different types of platform work in the top row. For each intersection it indicates whether concurrent operations are allowed normally, allowed with controls, or not allowed. It also provides some notes about operational limits for rig positioning and movement near the platform.
Sähkölaitteiden ja sähkölaitteistojen standardien mukainen dokumentointiSESKO ry
SESKO ry on laatinut tämän aineiston teknisen dokumentoinnin opetuskäyttöön.
Aineisto esittelee kansainväliset dokumentoinnin IEC‐standardit, sekä perustelut ja motivaation niiden käyttöön. Lisäksi esitetään sovellusesimerkkejä standardien soveltamisesta sähkölaitteiden ja sähkölaitteistojen dokumentointiin. Tämä on päivitetty esitys vuodelta 2018 (aiempi 2014).
Huom. esitys on myös katsottavissa tarkentavien "muistiinpanojen" kanssa SESKOn verkkosivuilla: https://www.sesko.fi/files/983/teknisen_dokumentoinnin_standardit_2018uusipohja_muistiinpanot.pdf.
2. Mitä on laatu?
ISO 8402-standardin mukaan
Laatu
Laadunhallinta
Laadunvarmistus
Laatuseuranta
Laatuauditointi
3. Miksi laboratoriossa tarvitaan
laatujärjestelmää?
Laboratoriotuloksia tarvitaan monenlaisissa tuotannollisissa ja
oikeudellisissa sekä ympäristöä että ihmisiä koskevissa päätöksenteoissa.
Yleensä korostuvat seuraavat laatutekijät:
* tulosten tulee olla oikein sovitulla tarkkuudella
* tulosten tulee olla tilaajan käytettävissä sovittuna ajankohtana
* kustannusten tulee olla sovitun suuruisia
4. Laboratorioiden laatujärjestelmät
Tuotantolaitokset SFS-EN ISO 9001:2000
Ympäristöjärjestelmä SFS-EN ISO 14001
Testaus- ja tutkimuslaitokset SFS-EN-ISO/IEC 17025
Lisäohjeistot:
* GMP = Good Manufacturing Practice
mm. ISO 13485
- määrittelee lisävaatimukset ISO 9001 –standardiin nähden
* GLP = Good Laboratory Practice
ISO/IEC 17025 (ISO/IEC Guide 25)
- määrittelee mm. mitä tietoja oltava mittausraporteissa
5. Laatujärjestelmän osat
Laatukäsikirja:
- yleinen ohjeistus: laatupolitiikka, laatujärjestelmän tavoitteet ja
rakenne, organisaation rakenne, vastuut ja valtuudet, viittaukset
toimintakansioon
Toimintakansio:
- menettelytapaohjeet: analyysiohjeet, välineistön käyttö- ja ylläpito-
ohjeet
- toimintaohjeet: miten toimitaan,
- lomakkeet: esim. kalibrointipöytäkirjat, asiakaspalautteet,
raportointi
Viiteaineistot:
- sisäinen viiteaineisto: yrityksen sisäiset säännökset
- julkinen viiteaineisto: laatukäsikirjan vertailu käytettyyn standardiin
6. Toimintakansio
* laborantin kannalta olennaisin laatujärjestelmän osa
* sisältää kaikki laboratorion toimiin liittyvät dokumentit näytteiden
vastaanotosta tulosten raportointiin
”Työtä ei ole tehty, jos sitä ei ole dokumentoitu”
7. Validointiin liittyvä terminologia
Tarkkuus (accuracy)
Toistotarkkuus (precision)
Toistuvuus (repeatability)
Oikeellisuus (trueness)
Mittalaitteiden toistokyky (repeability of a measuring instrument)
Uusittavuus (reproducibility)
Toimintavarmuus (robustness)
Häiriökestävyys (ruggedness)
Herkkyys (sensitivity)
Lineaarisuus ja mittausalue (linearity)
Toteamis- eli detektioraja (detection limit)
Määritys- eli kvantitointiraja (limit of quantification)
8. Analyysikirjanpito
Analyysitulosten oikeellisuus on pystyttävä osoittamaan pitkänkin ajan
kuluttua
Analyysin suorittaja dokumentoi työnsä niin, että työn eri vaiheet voidaan
jälkeenpäin todentaa tehdyiksi ja tarvittaessa tarkastaa alkuperäisten
mittaustulosten avulla.
9. Työvihkoon merkitään mustekynällä seuraavat tiedot:
* näytetiedot
* liuosten käyttöön ja valmistamiseen liittyvät tiedot, kuten
punnitukset, laimennokset ja pitoisuuksien laskemiset
* mitttauksiin ja mittausolosuhteisiin liittyvät tiedot, käytetyt laitteet ja
niiden säädöt, korjaukset ja niiden syyt, tiedonsiirtoon liittyvät
seikat, tarkastusmerkinnät
* mittaustulokset, alkuperäistulokset, tunnistamismerkinnät niin, että
ne voidaan yhdistää oikeaan näytteeseen
* muut mittaajan arviot ja havainnot mittauksen aikana
Näiden tietojen perusteella laaditaan analyysiraportti
10. Analyysiraportti
Tunnistetiedot
Asiakastiedot
Näytetiedot
Analyysitiedot
Poikkeavat toimenpiteet
Mittaukseen liittyvät tiedot
Epävarmuus
Hyväksymismerkintä
Tulosten käyttö
11. Kalibrointi
Toimenpiteet, joiden avulla annetuissa olosuhteissa saadaan
mittalaitteen, mittausjärjestelmän tai kiintomitan näyttämien arvojen
ja mittasuureen vastaavien arvojen välinen yhteys.
* näytteestä mitattavissa olevien ominaisuuksien ja analyytin
pitoisuuden välinen suhde määritetään.
* määritetään myös analyysiin soveltuva pitoisuusalue eli
alue, jossa analyytin pitoisuuden ja mittaussignaalin välillä on
lineaarinen riippuvuus.