The document provides an overview of the Mangala Processing Terminal in Rajasthan, India. It summarizes: 1) The terminal processes oil from three production trains with a total capacity of 130,000 barrels per day. It has various equipment for processing, storage, and transport of oil including heaters, separators, storage tanks, and pumps. 2) Utilities at the terminal include five boilers that generate 115 tons of steam per hour, four steam turbine generators that provide 12 MW of power, and three emergency diesel generators with a total capacity of 2.75 MW. 3) Fire and gas detection systems monitor over 20 areas at the terminal including buildings, tanks, wells, and utilities using various sensors

1. MANGALA PROCESS TERMINAL
OVERVIEW
Presented by
D. JAYAKUMAR
Commg Consultant / Operation / Production/ Drilling

2. RAJASTHAN BLOCK RJ-ON-90/1
NEPAL
BANGLADESH
INDIA
Rajasthan
Jalore
Jaisalmer
Jodhpur
Barmer
Districts
Mangala
Processing
Terminal (MPT)
Roads
Barmer

3. OIL : PROCESSING SYSTEM OVERVIEW
Heater
2nd
stage
separation
Settling
Tank
Dehydrator
Export Oil
Storage Tank
Export Oil
Pump
To Export Pipeline
Well Pads
1st
Stage
Separation
Fluids from
wells
Slug CatcherHIPPS
Production Separator
Metering Skid
Stablised Oil Pump

4. STEAM AND CONDENSATE SYSTEM

5. OIL TRAIN CAPACITY
CLASSIFIED STORAGE TANK
S.N0. UNIT CAPACITY
1 MANGALA TRAIN-1 30,000
2 MANGALA TRAIN-2 50,000
3 MANGALA TRAIN-3 50,000

6. S.N0. EQUIPMENT QUANTITY CAPACITY
1 BOILER 5 115 TPh
2 STEAM TURBINE GENERATOR 4 12 MW
3 EMERGENCY DIESEL GENERATOR 3 2.750 MW
4 FIRE WATER STORAGE TANK 2 5000 m³
5 INSTRUMENT AIR COMPRESSOR 3 1200 m³ / hr
UTILITIES

7. STORAGE TANKS
S.N0. EQUIPMENT QUANTITY CAPACITY (cu.m.) each
1 EXPORT OIL STORAGE TANK 4 19450
2 SETTLING TANK 2 7854
3 OFF-SPEC OIL TANK 2 4771
4 DIESEL TANK 1 2438

8. S.N0. EQUIPMENT QUANTITY CAPACITY m3/hr (each)
1 INJECTION WATER PUMPS 3 781
2 INJECTION WATER BOOSTER PUMPS 4 1318
3 BOILER FEED WATER PUMPS 8 150
4 POWER FLUID PUMPS 5 536.8
5 EXPORT OIL BOOSTER PUMPS 4 388.5
6 EXPORT OIL PIPELINE PUMPS 4 388.5
7 FIRE WATER JOCKEY PUMP 2 100
8 DIESEL ENGINE FIRE WATER PUMP 4 908
PUMPS

9. FIRE & GAS DETECTION SYSTEM – MPT BUILDINGS
Building
Detector
CENTRAL
CONTROL
BUILDING
SS
1A
SS
1B
SS 3
SS
4A
SS4B SS2
MAIN
WAREHOUSE
WELL
PADS
THUMBLI
WATER
FIRE
STATION
TOTAL
SMOKE
DETECTOR 175 213 71 15 62 48 24 17 25 18 55 723
HEAT
DETECTOR 5 6 2 4 23 1 1 42
MANUAL
CALL POINT 11 13 12 3 5 8 7 5 5 5 74
LINE
ISOLATORS 1 2 3
GAS
DETECTORS 3 3
HOOTER 5 5

10. FIRE & GAS DETECTION SYSTEM - FIELD
AREA
DETECTOR
VRU OIL
GAS
PROCESS
EXP.
OIL
TANK
OFF-
SPEC
TANK
DIESEL
TANK
F
L
A
R
E
SUB
STATION
U
TI
LI
TY
WATER
SYSTEM
ADMN
S
T
E
A
M
P
O
W
E
R
FIRE
WATER
TOTAL
POINT
DETECTOR 6 6
OPEN PATH
DETECTOR 6 3 9
MANUAL
CALL POINT 6 20 4 17 8 6 5 7 19 8 9 7 5 121
IR FLAME
DETECTOR 6 16 4 6 2 2 36
QUARTZ
BULB
DETECTOR
5 2 1 1 1 10
DELUGE 5 2 1 5 2 1 16

11. THANK YOU!!!!!