Jddt catalogue

No.85, Railway Station Road,
Korattur, Chennai-600 080

JD DIAMOND TOOLS
PCD – PCBN TOOLS

For Inquiry and Order Placement Please Contact :Admin : 99417 70716, Sales :72999 70716, Off : 044-26258519.
E-Mail : jai_7kt@yahoo.co.in / jddiamondtools@yahoo.co.in / Web : www.jddiamondtools.com.
-1-


TABLE OF CONTENTS

INTRODUCTION PAGE - 3

PCD - PCBN APPLICATIONS PAGE - 4

PCD - PCBN CUTTING RECOMMENDATIONS PAGE - 5

PCD GRADE INFORMATION PAGE - 6

PCBN GRADE INFORMATION PAGE - 7

PCD-PCBN GRADE COMPARISON CHART PAGE - 8

INSERTS IDENTIFICATION SYSTEM PAGE - 9

PCD TOOLS PAGE - 10-19

PCBN TOOLS PAGE - 20-29

GENERAL INFORMATION PAGE - 30

MAP PAGE - 31

-2-


Introduction
JD DIAMOND TOOLS is a high technology enterprise which
produce professionally polycrystalline diamond (PCD) and polycrystalline
cubic boron nitride (PCBN) cutting tools, The company is located No.85,
Railway Station Road Korattur, Chennai -80 Near by LUCAS - TVS,
Customers of our company are all over the India. Products of the company
can be used in a lot of modern manufacturing fields such as automobile,
motorcycle, aerospace and space flight, model, prototype, machine,
electronics, electrical motor, metallurgy, electrical appliance, military
industry.
The company has the most advanced equipment and measuring
devices in the India. Product data management and computer aided are
used in the company. The company has strong technical force and strong
designing ability. Workers of the company are all of high skill, and have
high manufacturing skill. Raw materials used in the company are imported
from foreign countries and they are selected strictly. The most advanced
designing methods and manufacturing technologies are used in the
company. By using accurate measuring method and scientific quality
guarantee system, products of the company are as good as those
produced by developed countries. The company will satisfy the
requirements of customers by first class management, first class quality,
first class service and sincere cooperation.
The company produces and regrinds following
products professionally:
Polycrystalline Diamond cutting Tools.
All type of ISO standard specifications in
Turning, Milling & Grooving Inserts.
Turning Tool & Boring Tool.
Reamers & End mills.
Form Tools.
Wear Parts.
Polycrystalline cubic boran nitride cutting Tools

All type of ISO standard specifications in Turning, Milling & Grooving Inserts.
Turning Tool & Boring Tool.
Special Tools according to customer requirements / drawings.
Natural Diamond cutting tools.
Diamond Dresser.
Indentor.
Diamond File.
-3-


PCD / PCBN
POLYCRYSTALLINE POLYCRYSTALLINE
DIAMOND CUBIC BORON NITRIDE
(PCD) (PCBN)

NON-FERROUS FERROUS
APPLICATIONS APPLICATIONS

ALUMINUM ALLOYS HARD CAST IRON
PISTONS PUMPS
WHEELS IMPELLER
GEARBOXES SHAFTS
BRAKE CYLINDERS

COPPER ALLOYS SOFT CAST IRON
COPPER ENGINE BLOCKS
ENGINE BEARINGS BRAKE ROTORS
BUSHINGS BRAKE DRUMS
PUMP SEAT S CLUTCH PLATES

HIGHLY ABRASIVE MATERIALS SINTERED IRON
INDUSTRIAL CERAMICS VALVE SEATS
SINTERED CERAMICS CAM SHAFTS
ALUMINUM OXIDE
GEARS
SPARK PLUG INSULATORS

FIBRE PRODUCTS HARDENED STEELS
CARBON FIBRE PINION GEARS
FIBREGLASS SIDE GEARS
REENFORCED GRAPHITE TRANSMISSION
ACRYLIC PLASTICS SHAFTS
PHENOLIC PLASTICS BEARINGS

WOOD AND STONE SUPERALLOYS
TURBINE DISK
FIBREBOARD TURBINE BLADE
PLYWOOD TURBINE
MELANIMIC PANELS SHROUDS
ENGINE SHAFTS
GRANITE
TURBINE VANES
SANDSTONE

-4-


PCD / PCBN
PCD CUTTING RECOMMENDATIONS

MATERIAL SPEED(SF/M) DOC FEED

ALUMINUM <12% 1000-6000 .002-.125 .004-.015

ALUMINUM <18% 500-2500 .002-.125 .002-.010

COPPER 1200-3500 .005-.100 .005-.020

BRASS 1200-3500 .005-.125 .005-.020

SINTERED CARBIDE 40-90 .005-.125 .004-.020

UNSINTERED CARBIDE 400-1200 .005-.100 .004-.025

PRESSED CERAMICS 200-800 .001-.005 .001-.005

FIBREGLASS 300-9000 .005-.020 .001-.010

NYLONS AND ACRYLICS 550-10000 .002-.100 .005-.020

HARD RUBBER 550-2500 .005-.125 .004-.020

PCBN CUTTING RECOMMENDATIONS
CARBON STEEL 200-500 .008 .020

BEARING MATERIAL 200-500 .008 .020

ALLOY STEELS 200-500 .008 .020

TOOL/DIE STEEL 160-350 .008 .020

HIGH TENSILE CAST IRONS 200-500 .060 .020

CHILLED CAST IRON 130-260 .032 .020

GREY CAST IRON 2000-4000 .020 .020

POWERED METAL 500-650 .016 .020

INCONEL 500-650 .006 .020

RENE42 500-650 .006 .020

RENE 77 450-550 .006 .020

INCOLOY 750-900 .006 .020

MONEL 550-650 .006 .020

-5-


PCD
GRADE INFORMATION AND APPLICATIONS

Grade TYPE PCD GRAIN MAJOR BINDER APPLICATION
(VOL.%) SIZE
-GENERAL PURPOSE GRADE
PCD
PCD CARBIDE 92 CO -GOOD SURFACE FINISH
10
BACKED -GOOD WEAR RESISTANCE

PCD3 CARBIDE CO -SUPERIOR WEAR RESISTANCE
PCD3 94 30
BACKED -STRONG DIAMOND BOND

PCD-F
PCD-F CARBIDE
90 4 CO -GOOD SURFACE FINISHING
BACKED

PCD-UF
PCD-UF CARBIDE 90 2 CO
BACKED -EXCELLENT SURFACE FINISH

-EXCELLENT SURFACE FINISH
PCD-XIF
PCD-XIF CARBIDE 90 0.5 CO -GOOD WEAR RESISTANCE
BACKED -SUITED FOR WOODWORKING
APPLICATIONS

CUTTING TOOL MATERIALS
PCD

PCBN
HARDNESS

CERAMICS
CERMET COATED
CARBIDE
CARBIDE

HSS

TOUGHNESS
-6-


PCBN

Grade TYPE CBN GRAIN MAJOR BINDER APPLICATION
(VOL.%) SIZE
<1 TITANIUM NITRIDE -Low thermal conductivity
CARBIDE 45
CBN 45 -Strong edge due to low edge
BACKED
co mp re ssi v e ne ss

-Good thermal stability and crater
CARBIDE 50 2 resistance
CBN 50 BACKED TITANIUM CARBIDE -High-speed continuous machining of
hardened steel

-Combination of wear resistance and
impact
strength
CBN 60 CARBIDE -General usage in continuous and
60 2 TITANIUM NITRIDE
BACKED interrupted cutting of hardened steel

-High degree of toughness due to fine
microstructure of CBN and ceramic
CBN 70 CARBIDE TITANIUM binder
70 2
BACKED CARBONITRIDE
-Rough and interrupted machining of
hardened steel

CBN 80 CARBIDE -Combination of wear resistance
80 3 andther mal properties-Superior to
BACKED TITANIUM NITRIDE other grades in machiningsuperalloy

-Higher toughness and heat resistance
CARBIDE as an alternative to CBN 95
CBN 90 TITANIUM NITRIDE
BACKED 90 3
-Machining non-homogenous cast iron
and power metal alloys

CBN 95 CARBIDE TITANIUM ALLOY -Extreme wear resistance due to high
95 3
BACKED content CBN and metal binder -
Excellent at machining various cast
irons

-Extreme wear resistance due to
CARBIDE 93 10 TITANIUM NITRIDE coarser CBN and high content
CBN 100
BACKED
-Rough machining of cast iron and
power metal alloys

-7-


PCD - GRADE COMPARISON CHART
GRAIN SIZE PARTICLE JDDT GE E6 SUMITOMO TOMEI MEGADIAMOND

50 DA90

30 PCD3 CTM302 TDC-E C30X
COARSE
COMPAX1800 CTH025
25
COMPAX1500 CTB025

12 TDC-H

10 PCD CTB010 M 10
MEDIUM
8

7 TDC-S

5 COMPAX1300 DA150 F05/HM20
4 PCD-F COMPAX 1600

3 TDC-G

2 PCD-UF CTB002
FINE
CTC002
1 TDC-F

0.5 PCD-XUF DA200 98FIIM
DA2200

PCBN - GRADE COMPARISON CHART
TOOL MAKER MATERIAL MAKER

JDDT SUMITOMO MEGA MITSUBISHI TOSHIBA SECO DUET KYO KENNA- SHOWA
Dl E6
DENKO
CAST IRON/NI-HARD/ SUPERALLOY CERA METAL SPK

SOLID TYPE CBN100 BNS800 N100 M B940 CBN300 JBN10 KBN900 WBN100 BZN7000S AMB90

GENERAL CBN300
CBN95 BN600 N90 M B710 BX950 JBN500 KBN60G KD120 WBN100 BZN6000 DBA80 KT10
MACHINING CBN20
CBN80 BN600 MB710 BX950 CBN300 KT10
CBN80D N90 JBN500 KBN60G KD200 WBN750 BZN6000 DBA80
CBN95 BN100 MB730 BX850 CBN20

HARD CBN95 BX950 KT10
BN500 N90 MB730 BX930 CBN300 JBN500 KBN60G KD200 WBN700 BZN6000 DBA80
MACHINING CBN90
BX450
HARDENED STEEL

INTERRUPTED BX380 CBN150 KD200 WBN500
CBN45 BN300 M B835
CUTTING
CBN60 BN250 M B835 BX380 KT30X
N50 CBN150 JBN300 KBN25B KD200 WBN550 BZN8100 DBN45
BNX25 MB825 BX360 KT25
CBN70
CBN60 BN250 MB825 BX360 KT30N
N50 CBN10 JBN300 KBN25B KD05 BZN8100 DBN45
CBN70 BNX20 MB820 WBN600
BX330 CBN100 JBN330 KBN10B BZN8200
MB8025
CONTINUOUS
CBN50 BNX10 CBN10 JBN330 KBN10B WBN650 HTC2000 DBC50
NT50 MB810 BX310 KD05
BNC80 CBN100

-8-


Turning Indexable Inserts Identification System
Symbol Tolerance (mm)
S ymbo l Shape (class)
Corner Height Thickness I.C. Size Symbol Hole Hole Shape Inserts Shape
H 120°Hexagon
O A ±0.025 Chipbreaker
135°Octagon
±0.005
P 108°Pentagon F N NO
±0.013
S 90°Square ±0. 02 5 R One side
Symbol Relief Angle NO -
T 60°Triangle C ±0.025
±0.013 F Two side
C 80°Rhombic A 3O H ±0.013 A NO
D 55°Rhombic
E 75°Rhombic B 5O E M With Hole One side
±0.025 ±0. 13 ±0.025
F 50°Rhombic G Two side
C 7O G
M 86°Parallelogram W With Hole NO
One Counter
35°Rhombic J ±0.005
V
W 80°Trigon
D 20O T S k0
in4
o
-60o One side
±0. 02 5 With With Hole NO
90°Rectangle
K* ±0.013 Q
L E 25O Two Counter
A 85°Parallelogram L* ±0.025 ±0.05~±0.15 U Hole S k0
in4
o
-60o Two side

B 82°Parallelogram F 15O B With Hole NO
M* ±0.13 One Counter
K 55°Parallelogram
G 30O
N*
±0.08~±0.18 H S k0
in7
o
-90o One side
R Round ±0. 025 With Hole NO
C
Shown angle stands for N 0O U* ±0.13~±0.38 ±0. 13 ±0.08~±0.25 One Counter
Two side
J Sink70o-90o
acute angle for rhombic *Insert’s periphery is as fired.
and parallelogram inserts. P 11O X - - - -
Tolerance difference is depending on insert size.
Hole/Chipbreaker Symbol
1 Shape Symbol Relief Angle Symbol Tolerance Symbol

ISO (Metric)
C N M G 12 04 08 PS
1 2 3 4 5 6 8 9

ANSI C
(Inch)
1
N M G 4 3 2 PS
2 3 4 5 6 7 8

5 Edge Length Symbol (ISO) I.C. Size (mm) 6 Thickness Symbol 7 Corner-(rE) Symbol 8 Manufacturer’sOption
I.C. Size 5 (ANSI) ISO ANSI ISO ANSI
(mm) I.C. Size Thickness Hand Symbol,
(mm)
Symbol Symbol Thickness Symbol Corner Symbol Corner Symbol
(mm) (inch) (r£ :mm) (r£:inch) Chipbreaker
03 04 03 06 3.97 5/32 1.2 Symbol, etc.
1.59 01 1/16 1(2) Sharp Comer 00 .000 00
04 05 04 08 08 4.76 3/16 1.5
2.38 02 3/32 1.5(3) 0.03 003 .001 0.1
05 5
05 06 05 09 03 5.56 7/32 1.8 2.78 T2 - - 0.1 01 .004 0.2
3.18 03 1/8 2 0.2 02 .008 0.5
06 6
06 07 06 11 11 04 6.35 1/4 2 3.97 T3 5/32 2.5 0.4 04 1/64 1
08 09 07 13 05 7.94 5/16 2.5 4.76 04 3/16 3 0.8 08 1/32 2
08 8 5.56 05 7/32 3.5 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 1.6 16 1/16 4
06 1/4 4
12 10 10 2.0 5
7.94 07 5/16 5 20 5/64
12 12
9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4
16 19 15 15 27 27 10 15.875 5/8 5 2.8 28 7/64 7
16 16 3.2 32 1/8 8
19 23 19 19 33 33 13 19.05 3/4 6 Round Insert 00 (inch) Round Insert 0
20 20 or MO
22 27 22 38 22.225 7/8 7 (metric)
25 25
Thickness displayed as the distance betweer
25 31 25 25 44 44 17 25.4 1 8
bottom surface and highest point on cutting
32 38 31 31 54 54 21 31.75 1-1/4 10 edge.
32 32
Expressed as edge length for ISO.
ANSI expresses the inscribed circle diameter in inches.

-9-


PCD Tools
Negative
Angle
Dimension (mm) (o)
Insert Description
A T ød r S
CNMM 120402M-SE 0.2 2.8

120404M-SE 12.70 4.76 5.16 0.4 2.8 -

120408M-SE 0.8 2.7
Small Edge
0.2 5.1
CNMM 120402M-NE
0.4 5.0
120404M-NE
120408M-NE 0.8 4.9
12.70 4.76 5.16 -
CNMM 120402M 0.2 5.8

120404M 0.4 5.8
120408M 0.8 5.7
120412M 1.2 5.6

DNMM 150402M-SE 0.2 2.8

150404M-SE 12.70 4.76 5.16 2.6 -
0.4

150408M-SE
Small Edge 0.8 2.2

DNMM 150402M-NE 0.2 5.2

150404M-NE 0.4 5.0

150408M-NE 0.8 4.6
12.70 4.76 5.16 -
DNMM 150402M 0.2 5.9

150404M 0.4 5.8

150408M 0.8 5.4

150412M 1.2 5.0

TNMM 160402M-SE 0.2 2.7

160404M-SE 9.525 4.76 3.81 0.4 2.6 -

160408M-SE 0.8 2.3
Small Edge

-10-


PCD Tools
Negative
Angle
Dimension (mm) (o )
Insert Description
A T ød r S

0.2 3.2
TNMM 160402M-NE
0.4 3.1
160404M-NE
0.8 2.8
160408M-NE
9.525 4.76 3.81 0.2 3.8 -
TNMM 160402M

160404M 0.4 3.6

160408M 0.8 3.3

160412M 1.2 3.0

VNM M 160402M-SE 0.2 2.9

160404M-SE 9.525 4.76 3.81 0.4 2.5 -

Small Edge 160408M-SE 0.8 1.6

VNMM 160402M-NE 0.2 4.7
160404M-NE 0.4 4.2
160408M-NE 0.8 3.4
-
VNM M 160402M 9.525 4.76 3.81 0.2 5.3
160404M 0.4 4.8

160408M 0.8 4.0

160412M 1.2 3.1

WNMM 080402M-SE 0.2 2.8

080404M-SE 12.70 4.76 5.16 0.4 2.8 -

080408M-SE
Small Edge 0.8 2.7

0.2 5.0
WNMM 080402M-NE
0.4 5.0
080404M-NE -
12.70 4.76 5.16 0.2 5.8
WNMM 080402M
0.4 5.8
080404M

-11-


PCD Tools
Positive
Angle
Dimension (mm) (o )
Insert Description
A T ød r S
CCGW 040101NE 0.1 1.7
040102NE 0.2 1.6
040104NE 4.3 1.8 2.3 0.4 1.6
CCGW 040101 0.1 1.9
040102 0.2 1.9
040104 0.4 1.9
CCGW 060201NE 0.1 3.1
060202NE 0.2 3.0
060204NE 0.4 3.0
6.35 2.38 2.8
CCGW 060202SE 0.2 1.9
060204SE 0.4 1.9
060208SE 0.8 1.8
CCGW 060201 0.1 3.5 7O
060202 0.2 3.5
060204 0.4 3.5
CCGW 09T301NE 0.1 3.4
09T302NE 0.2 3.4
09T304NE 0.4 3.4
09T308NE 0.8 3.3
CCGW 09T304SE 9.525 3.97 4.4 0.4 1.9
09T308SE 0.8 1.8
CCGW 09T301 0.1 3.8
09T302 0.2 3.8
09T304 0.4 3.7
09T308 0.8 3.6
CCMT 060201NE 0.1 2.8
060202NE 0.2 2.8
060204NE 0.4 2.8
CCMT 060201 0.1 3.3
060202 0.2 3.3
060204 0.4 3.2
6.35 2.38 2.8 0.1 3.4
CCMT 09T301NE
09T302NE 0.2 3.4 7O
09T304NE 0.4 3.4
09T308NE 0.8 3.3
CCMT 09T304SE 0.4 1.9
09T308SE 0.8 1.8
CCMT 09T301 9.525 3.97 4.4 0.1 3.9
09T302 0.2 3.9
09T304 0.4 3.9
09T308 0.8 3.8
CCMT 120404SE 0.4 2.8
120408SE 0.8 2.7
CPMH 080201NE 0.1 3.2
080202NE 0.2 3.2
080204NE 0.4 3.2
080208NE 0.8 3.2
7.94 2.38 3.5
CPMH 080201 0.1 3.7
080202 0.2 3.7
080204 0.4 3.7
7O
080208 0.8 3.5
CPMH 090301NE 0.1 3.4
090302NE 0.2 3.4
090304NE 0.4 3.4
090308NE 0.8 3.3
9.525 3.18 4.5
CPMH 090301 0.1 4.0
090302 0.2 3.9
090304 0.4 3.9
090308
-12-


PCD Tools
Positive
Angle
Dimension (mm) (o )
Insert Description
A T ød r S
DCMT 070201NE 0.1 3.4
070202NE 0.2 3.4
070204NE 0.4 3.2
DCMT 070202SE 0.2 2.5
6.35 2.38 2.8 0.4 2.4
070204SE
DCMT 070201 0.1 4.0
070202 0.2 3.9
070204 0.4 3.7
7O
DCMT 11T301NE 0.1 3.4
11T302NE 0.2 3.3
11T304NE 0.4 3.2
11T308NE 0.8 2.8
DCMT 11T304SE 0.4 2.2
9.525 3.97 4.4
11T308SE 0.8 2.0
0.1 4.0
DCMT 11T301
0.2 3.9
11T302 11T304 0.4 3.7
11T308
0.8 3.3
DCM T 070202 /L-NE
R
0.2 3.3
6.35 2.38 2.8
070204 /L-NE
R
0.4 3.2
DCMT 11T302 /L-NE
R
0.2 3.3
9.525 3.97 4.4
11T304R/L-NE 0.4 3.2

TBGW 060102NE 0.2 2.1
060104NE 0.4 1.9
3.97 1.59 2.3
5O
TBGW 060102 0.2 2.4
060104 0.4 2.2

TCGW 110302SE 0.2 2.5

110304SE 0.4 2.4
Small Edge
6.35 3.18 2.8
7O
TCGW 110302NE 0.2 3.3
110304NE 0.4 3.2
110308NE 0.8 2.9
TCGW 110302 0.2 3.9
110304 0.4 3.7
110308 0.8 3.4
TBMT 060101NE 0.1 2.2
060102NE 0.2 2.1
060104NE 0.4 2.0
060108NE 3.97 1.59 2.3 0.8 1.7
5O
TBMT 060101 0.1 2.6
060102 0.2 2.5
060104 0.4 2.3
060108 0.8 2.0
TCM T 080202NE 0.2 2.1
080204NE 0.4 2.0
080208NE 4.76 2.38 2.3 0.8 1.7 7O
TCM T 080202 0.2 2.4
080204 0.4 2.2
080208 0.8 1.9
-13-


PCD Tools
Positive
Angle
Dimension (mm) (o )
Insert Description
A T ød r S

TCMT 110301SE 0.1 2.6

110302SE 0.2 2.5

110304SE 0.4 2.4
Small Edge
TCMT 110302NE 6.35 2.38 2.8 0.2 3.4 7O
110304NE 0.4 3.3
110308NE 0.8 3.0
TCMT 110302 0.2 3.9
110304 0.4 3.7
110308 0.8 3.4
TPGB 080202NE 0.2 2.2
080204NE 0.4 2.1
080208NE 4.76 2.38 2.3 0.8 1.8
TPGB 080202 0.2 2.6
080204 0.4 2.4
080208 0.8 2.2
TPGB 090202NE 0.2 2.7
090204NE 0.4 2.6
090208NE 5.56 2.38 3.0
0.8 2.3
TPGB 090202 0.2 3.2
090204 0.4 3.0
090208 0.8 2.7

TPGB 110301SE 0.1 2.7

110302SE 0.2 2.6

Small Edge 110304SE 0.4 2.5
11O
TPGB 110302NE 6.35 3.18 3.3 0.2 3.4
110304NE 0.4 3.3
110308NE 0.8 3.0
TPGB 110302 0.2 3.9
110304 0.4 3.7
110308 0.8 3.4

TPGB 160301SE 0.1 2.6

160302SE 0.2 2.6

160304SE 0.4 2.4
Small Edge
TPGB 160302NE 0.2 3.3
9.525 3.18 4.5 0.4 3.2
160304NE
0.8 2.9
160308NE
TPGB 160302 0.2 3.9
0.4 3.7
160304
0.8 3.4
160308

-14-


PCD Tools
Positive
Angle
Dimension (mm) (o)
Insert Description
A T ød r S
TPMH 080201NE 0.1 2.3
080202NE 0.2 2.2
080204NE 0.4 2.1
080208NE 0.8 1.8
4.76 2.38 2.3
TPMH 080201 0.1 2.6
08 02 02 0.2 2.5
08 02 04 0.4 2.3
080208 0.8 2.0
TPMH 090201NE 0.1 2.7
090202NE 0.2 2.6
090204NE 0.4 2.5
090208NE 5.56 2.38 3.0 0.8 2.2
TPMH 090201 0.1 3.0
09 02 02 0.2 2.9
09 02 04 0.4 2.8
090208 0.8 2.5

TPMH 110301SE 0.1 2.7

110302SE 0.2 2.6


TPMH 110301NE 0.1 3.4
110302NE 6.35 3.18 3.3 0.2 3.3
110304NE 0.4 3.2
110308NE 0.8 2.9
TPMH 110301 0.1 3.9
11 03 0 2 0.2 3.9 11O
11 03 0 4 0.4 3.7
110308 0.8 3.4

TPMH 160301SE 0.1 2.6

160302SE 0.2 2.6

160304SE 0.4 2.4
Small Edge
TPMH 160301NE 0.1 3.5
9.525 53.18 4.5
160302NE 0.2 3.4
160304NE 0.4 3.3
160308NE 0.8 3.0
TPMH 160301 0.1 4.1
16 03 02 0.2 4.0
16 03 04 0.4 3.8
160308 0.8 3.6

TPMH 110302 /L-NE
R
0.2 3.8

6.35 3.18 3.3
110304R/L-NE 0.4 3.6

-15-


PCD Tools
Positive
Angle
Dimension (mm) (o)
Insert Description
A T ød r S
VBM T 110301NE 0.1 2.6
110302NE 0.2 2.4
110304NE 0.4 2.0
110308NE 0.8 3.1
6.35 3.18 2.8
VBM T 110301 0.1 3.0
110302 0.2 2.8
110304 0.4 2.4
110308 0.8 3.5
5O
VBM T 160401NE
0.1 2.8
160402NE
0.2 2.6
160404NE
160408NE 0.4 2.2
0.8 3.0
VBM T 160404SE 9.5 5 4.76 4.4
0.4 2.0
VBM T 160401 0.1 3.2
160402 0.2 3.0
160404 0.4 2.6
160408 0.8 3.5
VC M T 080201NE 0.1 1.7
080202NE 0.2 1.7
080204NE 0.4 1.8
080208NE 0.8 1.9
7O
VC M T 080201 4.76 2.38 2.3 0.1 2.0
080202 0.2 2.0
080204 0.4 2.1
080208 0.8 2.2
WBMT 060101L-NE 0.1 1.7
060102L-NE 0.2 1.6
060104L-NE 3.97 1.59 2.3 0.4 1.6
WBMT 060101L 0.1 1.9
060102L 0.2 1.9
060104L 0.4 1.9
5O
WBMT 080202L-NE 0.2 2.1

080204L-NE 0.4 2.1
WBMT 080202L 4.76 2.38 2.3 0.2 2.4
080204L 0.4 2.3
WPMT 110201NE 0.1 2.7
110202NE 0.2 2.7
110204NE 0.4 2.7
11O
WPMT 110201 6.35 2.38 2.8 0.1 3.0
110202 0.2 3.1
110204 0.4 3.1

-16-


PCD Tools
Positive
Angle
Dimension (mm) (o )
Insert Description
A T ød r S

SEGN 120304NE 3.6

12.70 3.18 - 0.4 20O
120304
4.2

SPGN 120304NE
3.6
11O
12.70 3.18 - 0.4
120304
4.2

TPGN 090202NE 0.2 3.3

090204NE 0.4 3.2

090208NE 0.8 2.9
5.56 2.38 -
TPGN 090202 0.2 3.9

090204 0.4 3.7

090208 0.8 3.4

TPGN 110301SE 0.1 2.6

110302SE 0.2 2.5

6.35 3.18 -

TPGN 110302NE 0.2 3.4

110304NE 0.4 3.2

110308NE 0.8 2.9

TPGN 110302 0.2 3.9

110304 0.4 3.7

110308 0.8 3.4
11O

TPGN 160301SE 0.1 2.6

160302SE 0.2 2.6

160304SE 0.4 2.4
Small Edge
9.525 3.18 -
TPGN 160302NE 0.2 3.3

160304NE 0.4 3.2

160308NE 0.8 2.9
TPGN 160302 0.2 3.9
160304 0.4 3.7
160308
0.8 3.4

-17-


PCD Tools
Grooving Inserts (1-Edge)

Dimension (mm)
Insert Description
W B r A T ød S
GBA32 /L
R
125 1.25 2.0
150 0.1 9.525 3.18 4.4 1.7
1.50

GBA43R/L 125 1.25 2.0
150 1.50 3.5
200 2.00 0.1 12.70 4.76 5.5 1.9
External/internal Grooving
250 2.50 4.0
300 3.00
- 1.25 2.0

- 1.50
3.5
- 2.00
0.1 12.70 4.76 - 1.9

- 2.50
4.0
External Grooving
- 3.00

- 1.25 1.7
2.0
- 1.50 0.1 9.525 3.18 4.5
2.00 2.5 1.9
-
1.25
- 2.0
1.7
1.50 CO.1 9.525 3.18 4.5
-
External Grooving 1.9
2.00 2.5
-

-18-


PCD Tools

Dimension (mm)
Insert Description
W B r A L H
GVR/L 145A 1.45
200A 2.00 2.3 0.2 4.0 12 5.0
300A 3.00
GVR/L 200B 2.00
3.2
250B 2.50 0.2 4.5 15 5.5
internal Grooving
300B 3.00 4.2
GV /L
R
300C 3.00 4.5
0.2 5.8 21 6.5
400C 4.00 5.5

GVF /LR
250B 2.50 4.8
300B 3.00 4.8 0.2 5.8 20 5.0
400B 4.00 5.3
- 3.50 6.8
0.2 7.0 27 7.0
- 4.00 6.8
GVFR/L 350C 3.50 6.8
Facel Grooving 400C 4.00 6.8 0.4 7.0 7.0
27

Dimension (mm)
Insert Description
W r L H M S
- 2.0 1.8

- 3.0 2.3

- 4.0 0.2 20 4.3 3.3 2.9

- 5.0 4.2
External Grooving
- 6.0 5.2

-19-


CBN Tools
Edge Prep.
Symbol Cutting Edge Spec. Example
E R Honed E008 R0.08mm Honed
T Chamfered 0.12mm X 15°
Cutting Edge T01215 Chamfered Cutting Edge
s Chamfered and 0.12mm X 25° Chamfered
Honed Cutting Edge S01225 and Honed Cutting Edge

80o Rhombic / Nagative
Dimension (mm)
Insert Description Edge Prep
S

CNGA 120402SE 0.2 2.6

120404SE 0.4 2.5
S01225
120408SE 0.8 2.6

120412SE 1.2 2.5

CNGA 120404SE 0.4 2.5

Smal Edge 120408SE T01215 0.8 2.6

120412SE 1.2 2.5

CNGA 120404SE-T
0.4 2.6

120408SE-T S01730 0.8 2.6

1.2 2.5
Smal Edge/ Tough 120412SE-T

CNGA 120404 0.4 3.7
120408 S01225 0.8 3.6
120412 1.2 3.6

CNGA 120404 0.4 3.7

120408 T01215 0.8 3.6

120412 1.2 3.6

CNGM 120404BB1 0.4 1.8

120408BB1 S00825 0.8 2.0

120412BB1 1.2 2.2
CNGM 120404BB2 0.4 2.2
120408BB2 S01225 0.8 2.4
120412BB2 1.2 2.6
CNGM 120404BB3 0.4 2.6
Chip Control
120408BB3 S01625 0.8 2.8
120412BB3
1.2 3.0

-20-


CBN Tools
55o Rhombic / Nagative

Dimension (mm)
S
0.1 2.2
DNGA 150401SE
150402SE 0.2 2.5

150404SE S01225 0.4 2.3

150408SE 0.8 1.9

150412SE 1.2 1.9
0.4 2.3
DNGA 150404SE
150408SE T01215 0.8 1.9
Smal Edge
DNGA 150604SE 0.4 2.3

150608SE S01225 0.8 1.9

150612SE 1.2 1.9

DNGA 150404SE-T
0.4 2.3

150408SE-T
S01730 0.8 1.9

150412SE-T
1.2 1.9
Smal Edge/ Tough

DNGA 150404 0.4 5.8
S01225
150408
0.8 5.5

DNGA 150404 0.4 5.8
T01215
150408 0.8 5.5

DNGM 150404BB1 0.4 1.6

150408BB1 S00825 0.8 1.6

150412BB1 1.2 1.8

DNGM 150404BB2 0.4 1.8

150408BB2 S01225 0.8 2.0

150412BB2 1.2 2.1

DNGM 150404BB3 0.4 2.2

Chip Control 150408BB3 S01625 0.8 2.5

150412BB3 1.2 2.5

-21-


CBN Tools
90° Square / 60° Triangle / Negative

Dimension (mm)
S
TNGA 160401SE 0.1 2.6

160402SE 0.2 2.9

160404SE S01225 0.4 2.7

160408SE 0.8 2.4

160412SE 1.2 2.1

TNGA 160404SE 0.4 2.4

Smal Edge 160408SE T01215 0.8 2.4

160412SE 1.2 2.2

TNGA 160404SE-
0.4 2.7

160408SE-T
S01730 0.8 2.4

160412SE-T
1.2 2.1
Smal Edge/ Tough

TNGA 160404 0.4 3.8
S01225
160408 0.8 3.5

TNGA 160404 0.4 3.8
T01215
160408
0.8 3.5

TNGM 160404BB1 0.4 1.5

160408BB1 S00825 0.8 1.7

160412BB1 1.2 1.9

TNGM 160404BB2 0.4 1.9

160408BB2 S01225 0.8 2.1

160412BB2 1.2 2.2

TNGM 160404BB3 0.4 2.2

Chip Control 160408BB3 S01625 0.8 2.4

160412BB3 1.2 2.6

-22-


CBN Tools
90° Square / 60° Triangle / Negative

Dimension (mm)
S
0.1 2.6
VNGA 160401SE

0.2 2.3
160402SE
S01225

160404SE 0.4 2.7

160408SE 0.8 1.9

VNGA 160404SE 0.4 1.9
Smal Edge T01215
160408S 0.8 1.6

0.4 1.9
VNGA 160404SE-T

S01730
160408SE-T
0.8 2.7
Smal Edge/ Tough

0.4 4.9
VNGA 160404
S01225

160408 0.8 4.0

0.4 4.9
VNGA 160404
T01215
160408
0.8 4.0

0.4 2.0
WNGA 080404SE

S01225

080408SE
0.8 1.9
Smal Edge

0.4 2.0
WNGA 080404SE-T

S01730

080408SE-T
0.8 1.9

Smal Edge/ Tough

-23-


CBN Tools
55o Rhombic / Positive

Dimension (mm)
S
CCM W 030102SE 0.2 1.4
T00815
030104SE 0.4 1.4

CCM W 040102SE 0.2 1.4
040104SE T00815
0.4 1.4
CCM W 060202SE 0.2 2.0
T00815
060204SE ` 0.4 1.9

Smal Edge
CCM W 09T302SE 0.2 2.0
T00815
09T304SE
0.4 1.9
CCM W 030102SE-T 0.2 1.4

030104SE-T S01035 0.4 1 .4

CCM W 040102SE-T 0.2 1.4
040104SE-T
S01035 0.4 1 .4

Smal Edge/ Tough CCM W 060204SE-T
S01035 0.4 1.9

CCM W 09T304SE-T S01035 0.4 1.9

CPGB 080202SE 0.2 1.9
T00815
080204SE 0.4 1.9

CPGB 090302SE 0.2 1.9
T00815
Smal Edge 090304SE
0.4 1.9

CPGB 080204SE-T
S01035 0.4 1.9

CPGB 090304SE-T S01035 0.4 1.9

Smal Edge/ Tough

0.4 3.7
CPGB 090304
T00815

0.8 3.6
090308

-24-


CBN Tools
55°Rhombic / Positive

Dimension (mm)
S
0.2 1.9
DCMW 070202SE
T00815

070204SE 0.4 1.7

DCMW 11T302SE 0.2 1.9

11T304SE T00815 0.4 1.7

Small Edge 11T308SE
0.8 1.9

DCMW 070204SE-T
S01035 0.4 1.7

DCMW 11T302SE-T 0.2 1.9

11T304SE-T
S01035 0.4 1.7
11T308SE-T
Smal Edge/ Tough
0.8 1.9

DCMW 11T302 0.2 3.7

T00815 0.4 3.5
11T304

0.8 3.1
11T308
Small Edge

-25-


CBN Tools
60°Triangle / Positive
Dimension (mm)
S
TPGB 080202SE 0.2 1.8
T00815
0.4 1.6
080204SE
0.2 1.8
TPGB 090202SE T00815
0.4 1.6
090204SE

TPGB 110302SE 0.2 1.9
T00815 0.4 1.8
110304SE
0.8 1.5
110308SE
Smal Edge
0.2 1.9
TPGB 160302SE T0081
160304SE 0.4 1.8

TPGB 080202SE-T 0.2 1.8
S01035
0.4 1.6
080204SE-T

TPGB 090202SE-T 0.2 1.8
S01035
090204SE-T 0.4 1.6

TPGB 110304SE-T 0.4 1.8
Smal Edge/ Tough S01035
110308SE-T 0.8 1.5

TPGB 160304SE-T 0.4 1.8
S01035
160308SE-T 0.8 1.5

TNGM 160404BB1 0.4 1.5
160408BB1 S00825 0.8 1.7
160412BB1 1.2 1.9
TNGM 160404BB2 0.4 1.9
160408BB2 S01225 0.8 2.1
160412BB2 1.2 2.2

TNGM 160404BB3 0.4 2.2
160408BB3 S01625 0.8 2.4
160412BB3 1.2 2.6

TPGW 160404SE 0.4 1.8

T00815
160408SE
0.8 1.5
Smal Edge

0.4 1.9
TPGW 160404SE-T
S01035
160408SE-T
0.8 1.8
Smal Edge/ Tough

-26-


CBN Tools
35°Rhombic / Positive

Dimension (mm)
S

VBGW 110302SE 0.2 2.8

T00815 0.4 2.4
110304SE

0.8 1.7
110308SE

VBGW 160402SE 0.2 2.4

160404SE T00815 0.4 2.0
Smal Edge
160408SE
0.8 1.7

0.4 2.0
VBGW 110304SE-T
S01035
110308SE-T
0.8 1.7

VBGW 160404SE-T 0.4 2.0
S01035
Smal Edge/ Tough 160408SE-T
0.8 1.7

0.2 2.4
VCGW 080202SE

T00815 0.4 2.0
080204SE
0.8 1.8
080208SE
Smal Edge

VCGW 080204SE-T
0.4 2.0

S01035

080208SE-T 0.8 1.8
Smal Edge/ Tough

-27-


CBN Tools
80°Trigon / Positive
Dimension (mm)
S

WBGW 060102&-SE 0.2 1.9
T00815
060104&-SE 0.4 1.9

0.2 2.3
WBGW 080202&-SE
T00815
0.4 2.3
Smal Edge 080204&-SE

0.2 1.9
WBGW 060102&-SE-T
S01035
060104&-SE-T 0.4 1.9

WBGW 080202&-SE-T 0.2 2.3
Smal Edge/ Tough
S01035
080204&-SE-T 0.4 2.3

60°Triangle / Positive without Hole
Dimension (mm)
S
TPGN 110302SE 0.2 2.6

110304SE T00815 0.4 2.5

110308SE 0.8 2.4

TPGN 160302SE 0.2 2.6

160304SE T00815 0.4 2.4
Small Edge
160308SE 0.8 2.1

TPGN 110304SE-T 0.4 2.5

S01035
110308SE-T
0.8 2.4

TPGN 160304SE-T 0.4 2.4
S01035
Smal Edge/ Tough 160308SE-T 0.8 2.1

TPGN 110304 __ 0.4 3.8
T00815
110308 0.8 3.5
TPGN 160304 0.4 3.9
160308 T00815 0.8 3.6

160312 1.2 3.3

-28-


CBN Tools

Edge Dimension (mm)
Insert Description
Prep W B r A T ød S

GBA43R/L 125 E008 1.25 2.0

150 E008 1.50 3.5

200 E008 2.00 3.5 0.2 12.70 4.76 5.5 1.9

250 E008 2.50 4.0

External/Internal Grooving E008 3.00 4.0
300

Deep Grooving Inserts (1-Edge)

Edge Dimension (mm)
Insert Description
Prep W r L H M S

E008 2.0 2.0 1.8
GMN 2

E008 3.0 2.3
3

E008 4.0 20 4.3 3.3
4

E008 5.0 4.0 4.2
5

External Grooving E008 6.0
60 5.2

-29-


Order notice:
Following information should be provided by customers when order
products:
Drawings of cutting tools or component Drawings.
Work piece material and its hardness.
Use requirements and use conditions.
Parameters of Cutting (v,f, ap).

Please Note :
JDDT catalogs DO NOT SHOW the complete line of any given product. At least 50% of JDDT sales are for
inserts, special tools not represented in our catalogs. JDDT has the manufacturing capability of producing
a wide array in inserts, special tools.

If you need any Special tools other than in our catalogs please do not hesitate to contact our knowledgeable
staff at jddiamondtools@yahoo.co.in

-30-


JD Diamond
Tools

Address: No : 85, Railway Station Road
Korattur, Chennai, Tamil Nadu,
India, Pin : 600 080.
Tel : 044-26258519
Cell : 99417 70716, 7299970716.
E-Mail : jai_7kt@yahoo.co.in / jddiamondtools@yahoo.co.in
Web : www.jddiamondtools.com.

-31-

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