JD-Catalog

For Inquiry and Order Placement Please Contact :Admin : 99417 70716, Sales :72999 70716, Off : 044-26258519.
No.85, RailwayStation Road,
Korattur, Chennai-600 080
E-Mail : jai_7kt@yahoo.co.in / jddiamondtools@yahoo.co.in / Web : www.jddiamondtools.com.
JD DIAMOND TOOLS
-1-
PCD – PCBN TOOLS

TABLE OF CONTENTS
INTRODUCTION PAGE - 3
PRODUCT DETAILS PAGE - 4-6
PCD - PCBN APPLICATIONS PAGE - 7
PCD - PCBN CUTTING RECOMMENDATIONS PAGE - 8
PCD GRADE INFORMATION PAGE - 9
PCBN GRADE INFORMATION PAGE - 10
PCD-PCBN GRADE COMPARISON CHART PAGE - 11
INSERTS IDENTIFICATION SYSTEM PAGE - 12
PCD TOOLS PAGE - 13-22
PCBN TOOLS PAGE - 23-32
GENERAL INFORMATION PAGE - 33
MAP PAGE - 34
-2-

JD DIAMOND TOOLS is a high technology enterprise which
produce professionally polycrystalline diamond (PCD) and polycrystalline
cubic boron nitride (PCBN) cutting tools, The company is located No.85,
Railway Station Road Korattur, Chennai -80 Near by LUCAS - TVS,
Customers of our company are all over the India. Products of the company
can be used in a lot of modern manufacturing fields such as automobile,
motorcycle, aerospace and space flight, model, prototype, machine,
electronics, electrical motor, metallurgy, electrical appliance, military
industry.
The company has the most advanced equipment and measuring
devices in the India. Product data management and computer aided are
used in the company. The company has strong technical force and strong
designing ability. Workers of the company are all of high skill, and have
high manufacturing skill. Rawmaterials used in the company are imported
from foreign countries and they are selected strictly. The most advanced
designing methods and manufacturing technologies are used in the
company. By using accurate measuring method and scientific quality
guarantee system, products of the company are as good as those
produced by developed countries. The company will satisfy the
requirements of customers by first class management, first class quality,
first class service and sincere cooperation.
The company produces and regrinds following
products professionally:
Polycrystalline Diamond cutting Tools.
 All type of ISO standard specifications in
Turning, Milling & Grooving Inserts.
 Turning Tool & Boring Tool.
 Reamers & End mills.
 Form Tools.
 Wear Parts.
Polycrystalline cubic boran nitride cutting Tools
-3-
Introduction
 Diamond Dresser.
 Indentor.
 Diamond File.
 All type of ISO standard specifications in Turning, Milling & Grooving Inserts.
 Turning Tool & Boring Tool.
 Special Tools according to customer requirements / drawings.
Natural Diamond cutting tools.

PRODUCTDETAILS
PCD & PCBN Inserts PCD&PCBNTurning&BoringTools
PCD & PCBN GroovingTools Special PCD & PCBN Tools
PCD Cartridge PCD Wear Parts
-4-
PCD Form Tools PCD Reamers& End Mills

PCD Tools PCD Inserts
PCBN Inserts Diamond Dressers
PRODUCTDETAILS
-5-
Micro Bore CartridgePCD JewellaryTools
MillingCartridge Threading Inserts

PRODUCTDETAILS
GroovingTools PCDMillingInserts
-6-
TurningTools PCD “V” Block
PCD CuttingTools PCD Form CutterTools
PCD FlyWheel Cutter DiamondIndentors

PCD / PCBN
POLYCRYSTALLINE
DIAMOND
(PCD)
POLYCRYSTALLINE
CUBIC BORON NITRIDE
(PCBN)
NON-FERROUS
APPLICATIONS
FERROUS
APPLICATIONS
ALUMINUM ALLOYS
PISTONS
WHEELS
GEARBOXES
BRAKE CYLINDERS
HARD CAST IRON
PUMPS
IMPELLER
SHAFTS
COPPER ALLOYS
COPPER
ENGINE BEARINGS
BUSHINGS
PUMP SEATS
SOFT CAST IRON
ENGINE BLOCKS
BRAKE ROTORS
BRAKE DRUMS
CLUTCH PLATES
HIGHLY ABRASIVE MATERIALS
INDUSTRIAL CERAMICS
SINTERED CERAMICS
ALUMINUM OXIDE
SPARK PLUG INSULATORS
SINTERED IRON
VALVE SEATS
CAM SHAFTS
GEARS
FIBRE PRODUCTS
CARBON FIBRE
FIBREGLASS
REENFORCED GRAPHITE
ACRYLIC PLASTICS
PHENOLIC PLASTICS
HARDENED STEELS
PINION GEARS
SIDE GEARS
TRANSMISSION
SHAFTS
BEARINGS
WOOD AND STONE
FIBREBOARD
PLYWOOD
MELANIMIC PANELS
GRANITE
SANDSTONE
SUPERALLOYS
TURBINE DISK
TURBINE BLADE
TURBINE
SHROUDS
ENGINE SHAFTS
TURBINE VANES
-7-

PCD / PCBN
PCD CUTTING RECOMMENDATIONS
MATERIAL SPEED(SF/M) DOC FEED
ALUMINUM <12% 1000-6000 .002-.125 .004-.015
ALUMINUM <18% 500-2500 .002-.125 .002-.010
COPPER 1200-3500 .005-.100 .005-.020
BRASS 1200-3500 .005-.125 .005-.020
SINTERED CARBIDE 40-90 .005-.125 .004-.020
UNSINTERED CARBIDE 400-1200 .005-.100 .004-.025
PRESSED CERAMICS 200-800 .001-.005 .001-.005
FIBREGLASS 300-9000 .005-.020 .001-.010
NYLONS AND ACRYLICS 550-10000 .002-.100 .005-.020
HARDRUBBER 550-2500 .005-.125 .004-.020
PCBN CUTTING RECOMMENDATIONS
CARBON STEEL 200-500 .008 .020
BEARING MATERIAL 200-500 .008 .020
ALLOY STEELS 200-500 .008 .020
TOOL/DIE STEEL 160-350 .008 .020
HIGH TENSILE CAST IRONS 200-500 .060 .020
CHILLED CAST IRON 130-260 .032 .020
GREY CAST IRON 2000-4000 .020 .020
POWERED METAL 500-650 .016 .020
INCONEL 500-650 .006 .020
RENE42 500-650 .006 .020
RENE 77 450-550 .006 .020
INCOLOY 750-900 .006 .020
MONEL 550-650 .006 .020
-8-

CUTTING TOOL MATERIALS
PCD
PCBN
CERAMICS
CERMET COATED
CARBIDE
CARBIDE
HSS
HARDNESS
TOUGHNESS
PCD
PCD3
PCD-F
PCD-UF
PCD-XIF
PCD
GRADE INFORMATIONANDAPPLICATIONSGRADE INFORMATIONANDAPPLICATIONS
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
92
94
90
90
90
CO
CO
CO
CO
CO
10
30
4
2
0.5
Grade TYPE PCD GRAIN MAJOR BINDER APPLICATION
(VOL.%) SIZE
-GENERAL PURPOSE GRADE
-GOOD SURFACE FINISH
-GOOD WEAR RESISTANCE
-SUPERIOR WEAR RESISTANCE
-STRONG DIAMOND BOND
-GOOD SURFACE FINISHING
-EXCELLENT SURFACE FINISH
-EXCELLENT SURFACE FINISH
-GOOD WEAR RESISTANCE
-SUITED FOR WOODWORKING
APPLICATIONS
PCD
PCD3
PCD-F
PCD-UF
PCD-XIF
-9-

PCBN
GRADE INFORMATIONANDAPPLICATIONSGRADE INFORMATIONANDAPPLICATIONS
Grade TYPE CBN GRAIN MAJOR BINDER APPLICATION
(VOL.%) SIZE
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
CARBIDE
BACKED
45
50
60
70
80
90
95
93
TITANIUM NITRIDE
TITANIUM CARBIDE
TITANIUM NITRIDE
TITANIUM
CARBONITRIDE
TITANIUM NITRIDE
TITANIUM NITRIDE
TITANIUM ALLOY
TITANIUM NITRIDE
<1
2
2
2
3
3
3
10
CBN 45
CBN 50
CBN 60
CBN 70
CBN 80
CBN 90
CBN 95
CBN 100
-Low thermal conductivity
-Strong edge due to low edge
compressiveness
-Good thermal stability and crater
resistance
-High-speed continuous machining of
hardened steel
-Combination of wear resistance and
impact
strength
-General usage in continuous and
interrupted cutting of hardened steel
-High degree of toughness due to fine
microstructure of CBN and ceramic
binder
-Rough and interrupted machining of
hardened steel
-Combination of wear resistance
andthermal properties-Superior to
other grades in machiningsuperalloy
-Higher toughness and heat resistance
as an alternative to CBN 95
-Machining non-homogenous cast iron
and power metal alloys
-Extreme wear resistance due to high
content CBN and metal binder -
Excellent at machining various cast
irons
-Extreme wear resistance due to
coarser CBN and high content
-Rough machining of cast iron and
power metal alloys
-10-

PCD - GRADE COMPARISON CHART
COARSE
MEDIUM
FINE
TOOL MAKER MATERIALMAKER
JDDT SUMITOMO MEGA MITSUBISHI TOSHIBA SECO DUET KYO KENNA-
CERA METAL SPK
Dl E6
SHOWA
DENKO
CAST IRON/NI-HARD/ SUPERALLOY
SOLID TYPE CBN100 BNS800 N100 CBN300 JBN10M B940 KBN900 BZN7000SWBN100
CBN95
BN600 N90
CBN300
CBN20
JBN500M B710 KBN60G WBN100
GENERAL
MACHINING BX950 BZN6000KD120
AMB90
DBA80 KT10
CBN80
CBN80D
BN600
BN100
MB710
MB730
CBN300
CBN20
JBN500 KBN60G WBN750BX950
BX850
BZN6000KD200 DBA80 KT10
CBN95
CBN90 BN500 MB730 CBN300 JBN500 KBN60G WBN700
BX950
BX930
BX450
BZN6000KD200 DBA80
KT10HARD
MACHINING
N90
N90
HARDENED STEEL
INTERRUPTED
CUTTING
CBN45 BN300 CBN150M B835 KD200 WBN500
CBN60
CBN70
BN250
BNX25 N50 CBN150 JBN300M B835
MB825
KBN25B WBN550BX380
BX360
BZN8100KD200 DBN45 KT30X
KT25
CBN60
CBN70
BN250
BNX20
MB825
MB820
MB8025
CBN10
CBN100
JBN300
JBN330
KBN25B
KBN10B
WBN600
BX360
BX330
BZN8100
BZN8200
KD05 DBN45 KT30N
CBN50 BNX10
BNC80
MB810
CBN10
CBN100
JBN330 KBN10B WBN650BX310 HTC2000KD05 DBC50
CONTINUOUS
N50
NT50
CBN95
BX380
GRAINSIZE PARTICLE JDDT GE E6 SUMITOMO TOMEI MEGADIAMOND
50 DA90
30 PCD3 CTM302 TDC-E C30X
COMPAX1800 CTH025
COMPAX1500 CTB025
12 TDC-H
10 PCD CTB010 M10
8
7 TDC-S
5 COMPAX1300 DA150 F05/HM20
4 PCD-F COMPAX 1600
3 TDC-G
2 PCD-UF CTB002
CTC002
1 TDC-F
0.5 PCD-XUF DA200 98FIIM
DA2200
25
-11-
PCBN - GRADE COMPARISON CHART

H
O
P
S
T
C
D
E
F
M
V
W
L
A
B
K
R
120°Hexagon
135°Octagon
108°Pentagon
90°Square
60°Triangle
80°Rhombic
55°Rhombic
75°Rhombic
50°Rhombic
86°Parallelogram
35°Rhombic
80°Trigon
90°Rectangle
85°Parallelogram
82°Parallelogram
55°Parallelogram
Round
Symbol Shape
Shown angle stands for
acute angle for rhombic
and parallelogram inserts.
Shape Symbol1
Symbol Relief Angle
A
B
C
D
E
F
G
N
P
3O
5O
7O
20O
25O
15O
30O
0O
11O
Relief Angle Symbol
Symbol
(class)
A
F
C
H
E
G
J
K *
L *
M *
N *
U *
Tolerance (mm)
Corner Height Thickness I.C. Size
±0.025
± 0. 13
±0.025
±0.13
± 0. 025
± 0. 13
±0.005
±0.013
±0.025
±0.005
±0.013
±0.025
±0.08~±0.18
±0.13~±0.38
±0.025
±0.013
±0.025
±0.013
±0.025
±0.05~±0.15
±0.08~±0.25
*Insert’s periphery is as fired.
Tolerance difference is depending on insert size.
Tolerance Symbol
Symbol Hole Hole Shape Inserts Shape
Chipbreaker
N
R
F
A
M
G
W
T
Q
U
B
H
C
J
X
NO
With
Hole
-
With Hole
With Hole
One Counter
S i n k 4 0
o
-60o
With Hole
Two Counter
S i n k 4 0
o
-60o
With Hole
One Counter
S i n k 7 0
o
-90o
With Hole
One Counter
Sink70o
-90o
- - - -
NO
One side
Two side
NO
One side
Two side
NO
One side
NO
Two side
NO
One side
NO
Two side
Hole/Chipbreaker Symbol
C1
N2
M3
G4
125
046
088
PS9
C1
N2
M3
G4
4 36
27
PS8
ISO
ANSI
(Metric)
(Inch)
Edge Length Symbol (ISO)
I.C. Size
(mm)
I.C. Size (mm)
(ANSI)
I.C. Size
(mm)
Symbol
03
04
05
06
08
09
12
16
19
22
25
32
04
05
06
07
09
11
12
15
19
23
27
31
38
05
06
08
09
10
12
12
15
16
19
20
25
25
31
32
03
04
05
06
07
09
12
15
19
22
25
31
06
08
09
11
13
16
22
27
33
38
44
54
08
11
16
22
27
33
44
54
03
04
05
06
08
10
13
17
21
3.97
4.76
5
5.56
6
6.35
7.94
8
9.525
10
12
12.7
15.875
16
19.05
20
22.225
25
25.4
31.75
32
5/32
3/16
7/32
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1.2
1.5
1.8
2
2.5
3
4
5
6
7
8
10
5
5
5
Thickness Symbol
ISO ANSI
Thickness
(mm)
Symbol Thickness
(inch)
Symbol
1.59
2.38
2.78
3.18
3.97
4.76
5.56
6.35
7.94
9.525
01
02
T2
03
T3
04
05
06
07
09
1/16
3/32
-
1/8
5/32
3/16
7/32
1/4
5/16
3/8
1(2)
1.5(3)
-
2
2.5
3
3.5
4
5
6
Thickness displayed as the distance betweer
bottom surface and highest point on cutting
edge.
6 Corner-(rE) Symbol
ISO ANSI
Corner
(r£ :mm)
Symbol Corner
(r£:inch)
Symbol
7
Sharp Comer
0.03
0.1
0.2
0.4
0.8
1.2
1.6
2.0
2.4
2.8
3.2
Round Insert
.000
.001
.004
.008
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
Round Insert
00
0.1
0.2
0.5
1
2
3
4
5
6
7
8
0
00
003
01
02
04
08
12
16
20
24
28
32
00 (inch)
or MO
(metric)
Manufacturer’sOption8
Hand Symbol,
Chipbreaker
Symbol, etc.
Expressed as edge length for ISO.
ANSI expresses the inscribed circle diameter in inches.
-12-
Turning Indexable Inserts Identification System

Insert
Dimension(mm)
Negative
Description
A T ød rε S α
0.2 2.8
12.70 4.76 5.16 0.4 2.8 -
0.8 2.7
Angle
(
o
)
Small Edge
CNMM 120402M-SE
120404M-SE
120408M-SE
CNMM 120402M-NE
120404M-NE
120408M-NE
CNMM 120402M
120404M
120408M
120412M
0.2
0.4
0.8
0.2
0.4
0.8
1.2
12.70 4.76 5.16
5.1
5.0
4.9
5.8
5.8
5.7
5.6
-
Small Edge
DNMM 150402M-SE
150404M-SE
150408M-SE
12.70 4.76 5.16
0.2
0.4
0.8
2.8
2.6
2.2
-
12.70 4.76 5.16 -
DNMM 150402M-NE
150404M-NE
150408M-NE
DNMM 150402M
150404M
150408M
150412M
0.2
0.4
0.8
0.2
0.4
0.8
1.2
5.2
5.0
4.6
5.9
5.8
5.4
5.0
Small Edge
TNMM 160402M-SE
160404M-SE
160408M-SE
9.525 4.76 3.81
0.2
0.4
0.8
2.7
2.6
2.3
-
-13-
PCD Tools

PCD Tools
Insert
Dimension(mm)
Negative
Description
A T ød rε S α
Angle
(o
)
TNMM 160402M-NE
160404M-NE
160408M-NE
TNMM 160402M
160404M
160408M
160412M
-
Small Edge
VNMM 160402M-SE
160404M-SE
160408M-SE
-
-
VNMM 160402M-NE
160404M-NE
160408M-NE
VNMM 160402M
160404M
160408M
160412M
Small Edge
WNMM 080402M-NE
080404M-NE
WNMM 080402M
080404M
0.2
0.4
0.2
0.4
5.0
5.0
5.8
5.8
-
0.2
0.4
0.8
0.2
0.4
0.8
1.2
9.525 4.76 3.81
3.2
3.1
2.8
3.8
3.6
3.3
3.0
9.525 4.76 3.81
0.2
0.4
0.8
2.9
2.5
1.6
0.2
0.4
0.8
0.2
0.4
0.8
1.2
4.7
4.2
3.4
5.3
4.8
4.0
3.1
WNMM 080402M-SE
080404M-SE
080408M-SE
12.70 4.76 5.16
9.525 4.76 3.81
0.2
0.4
0.8
2.8
2.8
2.7
-
12.70 4.76 5.16
-14-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(o
)
7O
CCGW 040101NE
040102NE
040104NE
CCGW 040101
040102
040104
CCGW 060201NE
060202NE
060204NE
CCGW 060202SE
060204SE
060208SE
CCGW 060201
060202
060204
CCGW 09T301NE
09T302NE
09T304NE
09T308NE
CCGW 09T304SE
09T308SE
CCGW 09T301
09T302
09T304
09T308
4.3 1.8 2.3
0.1 1.7
0.2 1.6
0.4 1.6
0.1 1.9
0.2 1.9
0.4 1.9
0.1 3.1
0.2 3.0
0.4 3.0
0.2 1.9
0.4 1.9
0.8 1.8
0.1 3.5
0.2 3.5
0.4 3.5
0.1 3.4
0.2 3.4
0.4 3.4
0.8 3.3
0.4 1.9
0.8 1.8
0.1 3.8
0.2 3.8
0.4 3.7
0.8 3.6
6.35 2.38 2.8
9.525 3.97 4.4
CCMT 060201NE
060202NE
060204NE
CCMT 060201
060202
060204
CCMT 09T301NE
09T302NE
09T304NE
09T308NE
CCMT 09T304SE
09T308SE
CCMT 09T301
09T302
09T304
09T308
CCMT 120404SE
120408SE
6.35 2.38 2.8
9.525 3.97 4.4
0.1 2.8
0.2 2.8
0.4 2.8
0.1 3.3
0.2 3.3
0.4 3.2
0.1 3.4
0.2 3.4
0.4 3.4
0.8 3.3
0.4 1.9
0.8 1.8
0.1 3.9
0.2 3.9
0.4 3.9
0.8 3.8
0.4 2.8
0.8 2.7
CPMH 080201NE
080202NE
080204NE
080208NE
CPMH 080201
080202
080204
080208
CPMH 090301NE
090302NE
090304NE
090308NE
CPMH 090301
090302
090304
090308
7O
0.1 3.2
0.2 3.2
0.4 3.2
0.8 3.2
0.1 3.7
0.2 3.7
0.4 3.7
0.8 3.5
0.1 3.4
0.2 3.4
0.4 3.4
0.8 3.3
0.1 4.0
0.2 3.9
0.4 3.9
7O
7.94 2.38 3.5
9.525 3.18 4.5
-15-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(o
)
DCMT 070201NE
070202NE
070204NE
DCMT 070202SE
070204SE
DCMT 070201
070202
070204
DCMT 11T301NE
11T302NE
11T304NE
11T308NE
DCMT 11T304SE
11T308SE
DCMT 11T301
11T302 11T304
11T308
5O
5O
9.525 3.97 4.4
TCGW 110302SE
110304SE
7O
0.1 3.4
0.2 3.4
0.4 3.2
0.2 2.5
0.4 2.4
0.1 4.0
0.2 3.9
0.4 3.7
0.1 3.4
0.2 3.3
0.4 3.2
0.8 2.8
0.4 2.2
0.8 2.0
0.1 4.0
0.2 3.9
0.4 3.7
0.8 3.3
6.35 2.38 2.8
7O
DCMT 0 7 0 2 0 2
R
/L-NE
070204R
/L-NE
DCMT 11T302R
/L-NE
11T304R
/L-NE
6.35 2.38 2.8
0.2 3.3
0.4 3.2
0.2 3.3
0.4 3.2
TBGW 060102NE
060104NE
TBGW 060102
060104
0.2 2.1
0.4 1.9
0.2 2.4
0.4 2.2
Small Edge
0.2 2.5
0.4 2.4
TCGW 110302NE
110304NE
110308NE
TCGW 110302
110304
110308
0.2 3.3
0.4 3.2
0.8 2.9
0.2 3.9
0.4 3.7
0.8 3.4
6.35 3.18 2.8
TBMT 060101NE
060102NE
060104NE
060108NE
TBMT 060101
060102
060104
060108
3.97 1.59 2.3
3.97 1.59 2.3
TCMT 080202NE
080204NE
080208NE
TCMT 080202
080204
080208
0.1 2.2
0.2 2.1
0.4 2.0
0.8 1.7
0.1 2.6
0.2 2.5
0.4 2.3
0.8 2.0
0.2 2.1
0.4 2.0
0.8 1.7
0.2 2.4
0.4 2.2
0.8 1.9
7O4.76 2.38 2.3
9.525 3.97 4.4
-16-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(o
)
11O
0.1 2.6
0.2 2.5
0.4 2.4
0.2 3.4
0.4 3.3
0.8 3.0
0.2 3.9
0.4 3.7
0.8 3.4
0.2 2.2
0.4 2.1
0.8 1.8
0.2 2.6
0.4 2.4
0.8 2.2
0.2 2.7
0.4 2.6
0.8 2.3
0.2 3.2
0.4 3.0
0.8 2.7
0.1 2.7
0.2 2.6
0.4 2.5
0.2 3.4
0.4 3.3
0.8 3.0
0.2 3.9
0.4 3.7
0.8 3.4
0.1 2.6
0.2 2.6
0.4 2.4
0.2 3.3
0.4 3.2
0.8 2.9
0.2 3.9
0.4 3.7
0.8 3.4
7O
TCMT 110301SE
110302SE
110304SE
TCMT 110302NE
110304NE
110308NE
TCMT 110302
110304
110308
TPGB 080202NE
080204NE
080208NE
TPGB 080202
080204
080208
TPGB 090202NE
090204NE
090208NE
TPGB 090202
090204
090208
TPGB 110301SE
110302SE
110304SE
TPGB 110302NE
110304NE
110308NE
TPGB 110302
110304
110308
TPGB 160301SE
160302SE
160304SE
TPGB 160302NE
160304NE
160308NE
TPGB 160302
160304
160308
Small Edge
6.35 2.38 2.8
4.76 2.38 2.3
5.56 2.38 3.0
Small Edge
Small Edge
9.525 3.18 4.5
6.35 3.18 3.3
-17-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(
o
)
11O
4.76 2.38 2.3
5.56 2.38 3.0
Small Edge
TPMH 080201NE
080202NE
080204NE
080208NE
TPMH 080201
080202
080204
080208
TPMH 090201NE
090202NE
090204NE
090208NE
TPMH 090201
090202
090204
090208
TPMH 110301SE
110302SE
110304SE
TPMH 110301NE
110302NE
110304NE
110308NE
TPMH 110301
110302
110304
110308
TPMH 160301SE
160302SE
160304SE
TPMH 160301NE
160302NE
160304NE
160308NE
TPMH 160301
160302
160304
160308
TPMH 1 1 0 3 0 2
R
/L-NE
110304R
/L-NE
0.1 2.3
0.2 2.2
0.4 2.1
0.8 1.8
0.1 2.6
0.2 2.5
0.4 2.3
0.8 2.0
0.1 2.7
0.2 2.6
0.4 2.5
0.8 2.2
0.1 3.0
0.2 2.9
0.4 2.8
0.8 2.5
0.1 2.7
0.2 2.6
0.4 2.5
0.1 3.4
0.2 3.3
0.4 3.2
0.8 2.9
0.1 3.9
0.2 3.9
0.4 3.7
0.8 3.4
0.1 2.6
0.2 2.6
0.4 2.4
0.1 3.5
0.2 3.4
0.4 3.3
0.8 3.0
0.1 4.1
0.2 4.0
0.4 3.8
0.8 3.6
0.2 3.8
0.4 3.6
6.35 3.18 3.3
Small Edge
9.525 53.18 4.5
6.35 3.18 3.3
-18-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(
o
)
7O
6.35 3.18 2.8
9.5 5 4.76 4.4
4.76 2.38 2.3
4.76 2.38 2.3
6.35 2.38 2.8
VBMT 110301NE
110302NE
110304NE
110308NE
VBMT 110301
110302
110304
110308
VBMT 160401NE
160402NE
160404NE
160408NE
VBMT 160404SE
VBMT 160401
160402
160404
160408
VCMT 080201NE
080202NE
080204NE
080208NE
VCMT 080201
080202
080204
080208
WBMT 060101L-NE
060102L-NE
060104L-NE
WBMT 060101L
060102L
060104L
WBMT 080202L-NE
080204L-NE
WBMT 080202L
080204L
WPMT 110201NE
110202NE
110204NE
WPMT 110201
110202
110204
0.1 2.6
0.2 2.4
0.4 2.0
0.8 3.1
0.1 3.0
0.2 2.8
0.4 2.4
0.8 3.5
0.1 2.8
0.2 2.6
0.4 2.2
0.8 3.0
0.4 2.0
0.1 3.2
0.2 3.0
0.4 2.6
0.8 3.5
0.1 1.7
0.2 1.7
0.4 1.8
0.8 1.9
0.1 2.0
0.2 2.0
0.4 2.1
0.8 2.2
0.1 1.7
0.2 1.6
0.4 1.6
0.1 1.9
0.2 1.9
0.4 1.9
0.2 2.1
0.4 2.1
0.2 2.4
0.4 2.3
0.1 2.7
0.2 2.7
0.4 2.7
0.1 3.0
0.2 3.1
0.4 3.1
11O
5O
5O
3.97 1.59 2.3
-19-

PCD Tools
Insert
Dimension(mm)
Positive
Description
A T ød rε S α
Angle
(o
)
11O
11O
9.525 3.18 -
SEGN 120304NE
120304
SPGN 120304NE
120304
3.6
0.4
4.2
3.6
0.4
4.2
12.70 3.18 - 20O
12.70 3.18 -
TPGN 090202NE
090204NE
090208NE
TPGN 090202
090204
090208
TPGN 110301SE
110302SE
110304SE
TPGN 110302NE
110304NE
110308NE
TPGN 110302
110304
110308
TPGN 160301SE
160302SE
160304SE
TPGN 160302NE
160304NE
160308NE
TPGN 160302
160304
160308
0.2 3.3
0.4 3.2
0.8 2.9
0.2 3.9
0.4 3.7
0.8 3.4
0.1 2.6
0.2 2.5
0.4 2.4
0.2 3.4
0.4 3.2
0.8 2.9
0.2 3.9
0.4 3.7
0.8 3.4
0.1 2.6
0.2 2.6
0.4 2.4
0.2 3.3
0.4 3.2
0.8 2.9
0.2 3.9
0.4 3.7
0.8 3.4
5.56 2.38 -
Small Edge
6.35 3.18 -
Small Edge
-20-

PCD Tools
Insert
Dimension(mm)
GroovingInserts(1-Edge)
Description
W B rε A T ød S
External/internal Grooving
GBA32R
/L 125
150
GBA43R
/L 125
150
200
250
300
1.25
1.50
1 . 2 5
1 . 5 0
2 . 0 0
2 . 5 0
3 . 0 0
2.0
2.0
3.5
4.0
0.1 9.525 3.18 4.4 1.7
0.1 12.70 4.76 5.5 1.9
1.25
1.50
2.00
2.50
3.00External Grooving
2.0
3.5
4.0
0.1 12.70 4.76 - 1.9
External Grooving
-
-
-
-
-
2.0
2.5
2.0
2.5
-
-
-
-
-
-
1.25
1.50
2.00
1.25
1.50
2.00
0.1 9.525 3.18 4.5
CO.1 9.525 3.18 4.5
1.7
1.9
1.7
1.9
-21-

PCD Tools
Insert
Dimension(mm)
GroovingInserts(1-Edge)
Description
W B rε A L H
internal Grooving
Facel Grooving
External Grooving
GVR
/L 145A
200A
300A
GVR
/L 200B
250B
300B
GVR
/L 300C
400C
G V F
R
/L 250B
300B
400B
GVFR
/L
350C
400C
1.45
2.00
3.00
2.00
2.50
3.00
3.00
4.00
2.50
3.00
4.00
3.50
4.00
3.50
4.00
-
-
2.3
3.2
4.2
4.5
5.5
4.8
4.8
5.3
6.8
6.8
6.8
6.8
0.2
0.2
0.2
0.2
0.2
0.4
4.0
4.5
5.8
5.8
7.0
7.0
12
15
21
20
27
27
5.0
5.5
6.5
5.0
7.0
7.0
Insert
Dimension(mm)
Description
W rε L H M S
2.0
3.0
4.0
5.0
6.0
-
-
-
-
-
1.8
2 . 3
3 . 3
4 . 2
5 . 2
0.2 20 4.3 2.9
-22-

CBN Tools
Insert Description Edge Prep
Dimension(mm)
rε S
Smal Edge
CNGA 120402SE
120404SE
120408SE
120412SE
CNGA 120404SE
120408SE
120412SE
80o
Rhombic / Nagative
0.2 2.6
0.4 2.5
S01225
0.8 2.6
1.2 2.5
0.4 2.5
T01215 0.8 2.6
1.2 2.5
Smal Edge/ Tough
CNGA 120404SE-T
120408SE-T
120412SE-T
0.4 2.6
S01730 0.8 2.6
1.2 2.5
0.4 3.7
S01225 0.8 3.6
1.2 3.6
0.4 3.7
T01215 0.8 3.6
1.2 3.6
CNGA 120404
120408
120412
CNGA 120404
120408
120412
CNGM 120404BB1
120408BB1
120412BB1
CNGM 120404BB2
120408BB2
120412BB2
CNGM 120404BB3
120408BB3
120412BB3
0.4 1.8
S00825 0.8 2.0
1.2 2.2
0.4 2.2
S01225 0.8 2.4
1.2 2.6
0.4 2.6
S01625 0.8 2.8
1.2 3.0
Chip Control
-23-
Symbol C u t t i n g E d g e Spec. Example
Edge Prep.
E R Honed E008 R0.08mm Honed
T Chamfered 0.12mm X 15°
Cutting Edge T01215 Chamfered Cutting Edge
s Chamfered and 0.12mm X 25° Chamfered
Honed Cutting Edge S01225 and Honed Cutting Edge

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
DNGA 150401SE
150402SE
150404SE
150408SE
150412SE
DNGA 150404SE
150408SE
DNGA 150604SE
150608SE
150612SE
55o
Rhombic / Nagative
Smal Edge/ Tough
DNGA 150404SE-T
150408SE-T
150412SE-T
0.4 2.3
S01730 0.8 1.9
1.2 1.9
0.4 5.8
S01225
0.8 5.5
0.4 5.8
T01215
0.8 5.5
DNGA 150404
150408
DNGA 150404
150408
DNGM 150404BB1
150408BB1
150412BB1
DNGM 150404BB2
150408BB2
150412BB2
DNGM 150404BB3
150408BB3
150412BB3
0.4 1.6
S00825 0.8 1.6
1.2 1.8
0.4 1.8
S01225 0.8 2.0
1.2 2.1
0.4 2.2
S01625 0.8 2.5
1.2 2.5
Chip Control
0.1 2.2
0.2 2.5
S01225 0.4 2.3
0.8 1.9
1.2 1.9
0.4 2.3
T01215 0.8 1.9
0.4 2.3
S01225 0.8 1.9
1.2 1.9
Description
-24-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
TNGA 160401SE
160402SE
160404SE
160408SE
160412SE
TNGA 160404SE
160408SE
160412SE
90° Square / 60° Triangle / Negative
Smal Edge/ Tough
TNGA 160404SE-
160408SE-T
160412SE-T
0.4 2.7
S01730 0.8 2.4
1.2 2.1
TNGA 160404
160408
TNGA 160404
160408
TNGM 160404BB1
160408BB1
160412BB1
TNGM 160404BB2
160408BB2
160412BB2
TNGM 160404BB3
160408BB3
160412BB3
0.4 1.5
S00825 0.8 1.7
1.2 1.9
0.4 1.9
S01225 0.8 2.1
1.2 2.2
0.4 2.2
S01625 0.8 2.4
1.2 2.6
Chip Control
0.1 2.6
0.2 2.9
S01225 0.4 2.7
0.8 2.4
1.2 2.1
0.4 2.4
T01215 0.8 2.4
1.2 2.2
0.4 3.8
S01225
0.8 3.5
0.4 3.8
T01215
0.8 3.5
Description
-25-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
VNGA 160401SE
160402SE
160404SE
160408SE
V N G A 1 6 0 4 0 4 S E
1 6 0 4 0 8 S
90° Square / 60° Triangle / Negative
Smal Edge/ Tough
VNGA 160404SE-T
160408SE-T
0.4 1.9
S01730
0.8 2.7
VNGA 160404
160408
VNGA 160404
160408
WNGA 080404SE
080408SE
0.1 2.6
0.2 2.3
S01225
0.4 2.7
0.8 1.9
0.4 1.9
T01215
0.8 1.6
0.4 4.9
S01225
0.8 4.0
0.4 4.9
T01215
0.8 4.0
0.4 2.0
S01225
0.8 1.9
WNGA 080404SE-T
080408SE-T
0.4 2.0
S01730
0.8 1.9
Smal Edge
Smal Edge/ Tough
Description
-26-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
CCMW 030102SE
030104SE
CCMW 040102SE
040104SE
CCMW 060202SE
060204SE
CCMW 09T302SE
09T304SE
55o
Rhombic / Positive
Smal Edge/ Tough
CCMW 030102SE-T
030104SE-T
CCMW 040102SE-T
040104SE-T
CCMW 060204SE-T
CCMW 09T304SE-T
0.2 1.4
S01035 0.4 1 .4
0.2 1.4
S01035 0.4 1 .4
S01035 0.4 1.9
S01035 0.4 1.9
0.2 1.4
T00815
0.4 1.4
0.2 1.4
T00815
0.4 1.4
0.2 2.0
T00815
` 0.4 1.9
0.2 2.0
T00815
0.4 1.9
Smal Edge
Smal Edge/ Tough
CPGB 080202SE
080204SE
CPGB 090302SE
090304SE
0.2 1.9
T00815
0.4 1.9
0.2 1.9
T00815
0.4 1.9
CPGB 080204SE-T
CPGB 090304SE-T
S01035 0.4 1.9
S01035 0.4 1.9
CPGB 090304
090308
0.4 3.7
T00815
0.8 3.6
Description
-27-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Small Edge
DCMW 070202SE
070204SE
DCMW 11T302SE
11T304SE
11T308SE
55°Rhombic/Positive
0.2 1.9
T00815
0.4 1.7
0.2 1.9
T00815 0.4 1.7
0.8 1.9
Smal Edge/ Tough
DCMW 070204SE-T
DCMW 11T302SE-T
11T304SE-T
11T308SE-T
S01035 0.4 1.7
0.2 1.9
S01035 0.4 1.7
0.8 1.9
0.2 3.7
T00815 0.4 3.5
0.8 3.1
DCMW 11T302
11T304
11T308
Small Edge
Description
-28-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
TPGB 080202SE
080204SE
TPGB 090202SE
090204SE
TPGB 110302SE
110304SE
1 1 0 3 0 8 S E
T P G B 1 6 0 3 0 2 S E
1 6 0 3 0 4 S E
60°Triangle / Positive
Smal Edge/ Tough
TNGM 160404BB1
160408BB1
160412BB1
TNGM 160404BB2
160408BB2
160412BB2
TNGM 160404BB3
160408BB3
160412BB3
0.4 1.5
S00825 0.8 1.7
1.2 1.9
0.4 1.9
S01225 0.8 2.1
1.2 2.2
0.4 2.2
S01625 0.8 2.4
1.2 2.6
0.2 1.8
T00815
0.4 1.6
0.2 1.8
T00815
0.4 1.6
0.2 1.9
T00815 0.4 1.8
0.8 1.5
0.2 1.9
T0081
0.4 1.8
TPGB 080202SE-T
080204SE-T
TPGB 090202SE-T
090204SE-T
TPGB 110304SE-T
110308SE-T
TPGB 160304SE-T
160308SE-T
0.2 1.8
S01035
0.4 1.6
0.2 1.8
S01035
0.4 1.6
0.4 1.8
S01035
0.8 1.5
0.4 1.8
S01035
0.8 1.5
Smal Edge
TPGW 160404SE
160408SE
Smal Edge/ Tough
0.4 1.8
T00815
0.8 1.5
TPGW 160404SE-T
160408SE-T
0.4 1.9
S01035
0.8 1.8
Description
-29-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
VBGW 110302SE
110304SE
110308SE
VBGW 160402SE
160404SE
160408SE
35°Rhombic/Positive
0.2 2.8
T00815 0.4 2.4
0.8 1.7
0.2 2.4
T00815 0.4 2.0
0.8 1.7
Smal Edge/ Tough
VBGW 110304SE-T
110308SE-T
VBGW 160404SE-T
160408SE-T
0.4 2.0
S01035
0.8 1.7
0.4 2.0
S01035
0.8 1.7
Description
Smal Edge
Smal Edge/ Tough
VCGW 080202SE
080204SE
080208SE
0.2 2.4
T00815 0.4 2.0
0.8 1.8
VCGW 080204SE-T
080208SE-T
0.4 2.0
S01035
0.8 1.8
-30-

CBN Tools
Insert Edge Prep
Dimension(mm)
rε S
Smal Edge
WBGW 060102&-SE
060104&-SE
WBGW 080202&-SE
080204&-SE
80°Trigon / Positive
Smal Edge/ Tough
0.2 1.9
T00815
0.4 1.9
0.2 2.3
T00815
0.4 2.3
Description
WBGW 060102&-SE-T
060104&-SE-T
WBGW 080202&-SE-T
080204&-SE-T
0.2 1.9
S01035
0.4 1.9
0.2 2.3
S01035
0.4 2.3
Insert Edge Prep
Dimension(mm)
rε S
Small Edge
60°Triangle / Positive without Hole
Smal Edge/ Tough
Description
TPGN 110302SE
110304SE
110308SE
TPGN 160302SE
160304SE
160308SE
0.2 2.6
T00815 0.4 2.5
0.8 2.4
0.2 2.6
T00815 0.4 2.4
0.8 2.1
TPGN 110304SE-T
110308SE-T
TPGN 160304SE-T
160308SE-T
0.4 2.5
S01035
0.8 2.4
0.4 2.4
S01035
0.8 2.1
TPGN 110304
110308
TPGN 160304
160308
160312
__ 0.4 3.8
T00815
0.8 3.5
0 . 4 3 . 9
T00815 0.8 3.6
1.2 3.3
-31-

CBN Tools
Insert Edge
Prep
Dimension(mm)
Grooving Inserts (1-Edge)
External/Internal Grooving
Description
GBA43R
/L 125
150
200
250
300
W B rε A T ød S
E008 1.25 2.0
E008 1.50 3.5
E008 2.00 3.5
E008 2.50 4.0
E008 3.00 4.0
0.2 12.70 4.76 5.5 1.9
Insert Edge
Prep
Dimension(mm)
Deep Grooving Inserts (1-Edge)
External Grooving
Description
GMN 2
3
4
5
60
W rε L H M S
E008 2.0 2.0
E008 3.0
E008 4.0
E008 5.0 4.0
E008 6.0
20 4.3
1.8
2.3
3.3
4.2
5.2
-32-

Please Note :
Order notice:
Following information should be provided by customers when order
products:
Drawings of cutting tools or component Drawings.
Work piece material and its hardness.
Use requirements and use conditions.
P a r a m e t e r s o f C u t t i n g ( v , f , a
p
).
J D D T c a t a l o g s D O N O T S H O W t h e c o m p l e t e l i n e o f a n y g i v e n p r o d u c t . A t l e a s t 5 0 % o f J D D T s a l e s a r e f o r
i n s e r t s , s p e c i a l t o o l s n o t r e p r e s e n t e d i n o u r c a t a l o g s . J D D T h a s t h e m a n u f a c t u r i n g c a p a b i l i t y o f p r o d u c i n g
a w i d e a r r a y i n i n s e r t s , s p e c i a l t o o l s .
I f y o u n e e d a n y S p e c i a l t o o l s o t h e r t h a n i n o u r c a t a l o g s p l e a s e d o n o t h e s i t a t e t o c o n t a c t o u r k n o w l e d g e a b l e
s t a f f a t j d d i a m o n d t o o l s @ y a h o o . c o . i n
-33-

JD Diamond
Tools
-34-
Address:No : 85, Railway Station Road
Korattur, Chennai, Tamil Nadu,
India, Pin : 600 080.
Tel : 044-26258519
Cell : 99417 70716, 7299970716.
E-Mail : jai_7kt@yahoo.co.in / jddiamondtools@yahoo.co.in
Web : www.jddiamondtools.com.

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