This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given for safely handling the heavy crankshaft component. Torque specifications are provided for reinstallation.
Hyster e019 (h13.00 xm europe) forklift service repair manualfusjfjsekemwer
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain Caterpillar lift trucks. It describes removing and installing the counterweight, which requires a crane due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document emphasizes safety precautions when working on or near heavy components, and when welding or using chemicals during the repair process.
Hyster d005 (h100 e americas) forklift service repair manualfusjfjsekemwer
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housings. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c215 (w45 z) forklift service repair manualfusjfjsekemwer
The document provides instructions for repairing frames on forklifts. It describes the main components that attach to the frame, including the lifting mechanism, electrical system, hydraulic pump, and master drive unit. Procedures are outlined for separating a fork frame or drive unit frame if damaged while the rest of the truck is still usable. The steps include removing pins and carefully separating the frames. Reassembly involves replacing the pins in reverse order. Safety warnings are also provided.
Caterpillar cat 322 c l 322cl excavator (prefix bkm) service repair manual (b...fusjfjsekemwer
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 c s excavator (prefix bea) service repair manual (bea0000...fusjfjsekemwer
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It lists the required tools and outlines 7 steps to disassemble the valve, including removing bolts, fittings, seals, springs, and spools. Safety warnings are provided regarding relieving hydraulic pressure before disassembly and preventing contamination of hydraulic components.
Caterpillar cat 320 c s excavator (prefix bbl) service repair manual (bbl0000...fusjfjsekemwer
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...fusjfjsekemwer
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
Hyster e019 (h13.00 xm europe) forklift service repair manualfusjfjsekemwer
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain Caterpillar lift trucks. It describes removing and installing the counterweight, which requires a crane due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document emphasizes safety precautions when working on or near heavy components, and when welding or using chemicals during the repair process.
Hyster d005 (h100 e americas) forklift service repair manualfusjfjsekemwer
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housings. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c215 (w45 z) forklift service repair manualfusjfjsekemwer
The document provides instructions for repairing frames on forklifts. It describes the main components that attach to the frame, including the lifting mechanism, electrical system, hydraulic pump, and master drive unit. Procedures are outlined for separating a fork frame or drive unit frame if damaged while the rest of the truck is still usable. The steps include removing pins and carefully separating the frames. Reassembly involves replacing the pins in reverse order. Safety warnings are also provided.
Caterpillar cat 322 c l 322cl excavator (prefix bkm) service repair manual (b...fusjfjsekemwer
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 c s excavator (prefix bea) service repair manual (bea0000...fusjfjsekemwer
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It lists the required tools and outlines 7 steps to disassemble the valve, including removing bolts, fittings, seals, springs, and spools. Safety warnings are provided regarding relieving hydraulic pressure before disassembly and preventing contamination of hydraulic components.
Caterpillar cat 320 c s excavator (prefix bbl) service repair manual (bbl0000...fusjfjsekemwer
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...fusjfjsekemwer
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
This document provides instructions for disassembling and assembling the piston pump of a 216B3 Skid Steer Loader. It lists 71 steps to fully disassemble the pump by removing components like fittings, springs, seals, bearings, pins and plates. The assembly section lists 8 steps such as installing liners, seals, bearings and shafts. Tools required are also listed.
The document provides instructions for removing and installing an exhaust manifold on a 216B3 Skid Steer Loader with a C2.2 engine. The removal procedure involves loosening fasteners, removing the exhaust manifold and gasket. The installation procedure involves cleaning surfaces, installing a new gasket, aligning and installing the exhaust manifold, and tightening fasteners to the specified torque. Safety notices are provided regarding keeping parts clean and preventing damage.
This document provides instructions for disassembling and assembling the piston motor of a 216B3 Skid Steer Loader. The disassembly process involves removing 25 parts from the motor in a specific order, taking care when removing springs. The assembly process reverses the disassembly steps, heating some parts before installing and using tools to install retaining rings and shafts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides removal and installation instructions for a turbocharger and exhaust manifold on a 216B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves removing hoses, bolts, tubes and gaskets. The exhaust manifold removal involves loosening nuts and bolts, removing the manifold and gasket, and possibly studs. Cleaning and inspection steps are outlined. Reinstallation involves cleaning, installing new gaskets, bolts and nuts in the specified order and torque. Valve spring removal and installation procedures are also summarized requiring the use of special tools.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...fusjfjsekemwer
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
Case ih stx 430 tractor service repair manualfusjfjsekemwer
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists the tractor models covered, notes that engine repair information is in separate manuals, and outlines the sections and subsections contained in the service manual books, including specifications, lubrication/maintenance, engine removal/installation, and air induction system for certain tractor models.
Case ih puma 240 cvt tier 4 b (final) tractor service repair manualfusjfjsekemwer
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Case 1021 g stage iv wheel loader service repair manualfusjfjsekemwer
This service manual document provides information on servicing wheel loaders, including engine service. It includes specifications for 1121G and 1021G wheel loader models with Tier 4B engines. The document covers removing and servicing the engine and crankcase, as well as fuel, air intake, cooling, lubrication and emissions systems. Safety procedures and instructions are provided throughout.
Case 921 g wheel loader xr eh, new cab tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided to prevent injury when servicing the equipment.
New holland w170 d zbar tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
Case 721 g zbar eh, new cab tier2 wheel loader service repair manual [fnh07...fusjfjsekemwer
This document is a service manual for wheel loaders models 621G and 721G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. Safety instructions are provided to ensure personal safety when performing maintenance or repairs.
New holland w130 b tier 3 wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a machine. It is a 33 step process that involves draining fluids, disconnecting wiring harnesses, removing hoses and belts, and then lifting the engine out after removing mounting bolts. Safety precautions are described at the beginning such as releasing pressure from hydraulic and brake systems.
Case 721 f xr wheel loader service repair manualfusjfjsekemwer
The document provides service information for a wheel loader, including:
- An overview of engine specifications for models with 4-speed and 5-speed transmissions.
- Part numbers for the engine service manual in multiple languages.
- Instructions to remove the engine, which involve draining fluids, disconnecting hoses, and using straps to lift the hood and engine for removal. Technical details and diagrams are provided to correctly complete the removal process.
New holland w80 c hs tier 4a (interim) compact wheel loader service repair ma...fusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4 wheel loader service repair manualfusjfjsekemwer
This document provides a service manual for Case 621F and 721F wheel loaders with Tier 4 engines. It includes torque specifications for various components of the engine, transmission, axles, chassis, cooling, hydraulic, and electrical systems. The document is copyrighted and published by CNH America LLC.
New holland w50 c zb tier 4b (final) compact wheel loader service repair manualfusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific component part numbers. Safety precautions are provided for working on electronic and electrical systems during charging and welding.
New holland w50 c zb tier 4 compact wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, securing the engine hood with a lifting strap, removing mounting bolts, and carefully raising and removing the engine hood to access the engine. Proper safety procedures and steps to prepare the hydraulic system are outlined.
Case 721 f tier 2 wheel loader service repair manual pin nbf213588 and abovefusjfjsekemwer
This service manual provides instructions for servicing the engine and other components of Case wheel loaders models 621F and 721F. The manual contains detailed removal and installation procedures, specifications, and part numbers needed for maintenance and repairs. Sections cover the engine, transmission, axles, brakes, hydraulics, electrical systems, and other parts.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
This document provides instructions for disassembling and assembling the piston pump of a 216B3 Skid Steer Loader. It lists 71 steps to fully disassemble the pump by removing components like fittings, springs, seals, bearings, pins and plates. The assembly section lists 8 steps such as installing liners, seals, bearings and shafts. Tools required are also listed.
The document provides instructions for removing and installing an exhaust manifold on a 216B3 Skid Steer Loader with a C2.2 engine. The removal procedure involves loosening fasteners, removing the exhaust manifold and gasket. The installation procedure involves cleaning surfaces, installing a new gasket, aligning and installing the exhaust manifold, and tightening fasteners to the specified torque. Safety notices are provided regarding keeping parts clean and preventing damage.
This document provides instructions for disassembling and assembling the piston motor of a 216B3 Skid Steer Loader. The disassembly process involves removing 25 parts from the motor in a specific order, taking care when removing springs. The assembly process reverses the disassembly steps, heating some parts before installing and using tools to install retaining rings and shafts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides removal and installation instructions for a turbocharger and exhaust manifold on a 216B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves removing hoses, bolts, tubes and gaskets. The exhaust manifold removal involves loosening nuts and bolts, removing the manifold and gasket, and possibly studs. Cleaning and inspection steps are outlined. Reinstallation involves cleaning, installing new gaskets, bolts and nuts in the specified order and torque. Valve spring removal and installation procedures are also summarized requiring the use of special tools.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...fusjfjsekemwer
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
Case ih stx 430 tractor service repair manualfusjfjsekemwer
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists the tractor models covered, notes that engine repair information is in separate manuals, and outlines the sections and subsections contained in the service manual books, including specifications, lubrication/maintenance, engine removal/installation, and air induction system for certain tractor models.
Case ih puma 240 cvt tier 4 b (final) tractor service repair manualfusjfjsekemwer
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Case 1021 g stage iv wheel loader service repair manualfusjfjsekemwer
This service manual document provides information on servicing wheel loaders, including engine service. It includes specifications for 1121G and 1021G wheel loader models with Tier 4B engines. The document covers removing and servicing the engine and crankcase, as well as fuel, air intake, cooling, lubrication and emissions systems. Safety procedures and instructions are provided throughout.
Case 921 g wheel loader xr eh, new cab tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided to prevent injury when servicing the equipment.
New holland w170 d zbar tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
Case 721 g zbar eh, new cab tier2 wheel loader service repair manual [fnh07...fusjfjsekemwer
This document is a service manual for wheel loaders models 621G and 721G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. Safety instructions are provided to ensure personal safety when performing maintenance or repairs.
New holland w130 b tier 3 wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a machine. It is a 33 step process that involves draining fluids, disconnecting wiring harnesses, removing hoses and belts, and then lifting the engine out after removing mounting bolts. Safety precautions are described at the beginning such as releasing pressure from hydraulic and brake systems.
Case 721 f xr wheel loader service repair manualfusjfjsekemwer
The document provides service information for a wheel loader, including:
- An overview of engine specifications for models with 4-speed and 5-speed transmissions.
- Part numbers for the engine service manual in multiple languages.
- Instructions to remove the engine, which involve draining fluids, disconnecting hoses, and using straps to lift the hood and engine for removal. Technical details and diagrams are provided to correctly complete the removal process.
New holland w80 c hs tier 4a (interim) compact wheel loader service repair ma...fusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4 wheel loader service repair manualfusjfjsekemwer
This document provides a service manual for Case 621F and 721F wheel loaders with Tier 4 engines. It includes torque specifications for various components of the engine, transmission, axles, chassis, cooling, hydraulic, and electrical systems. The document is copyrighted and published by CNH America LLC.
New holland w50 c zb tier 4b (final) compact wheel loader service repair manualfusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific component part numbers. Safety precautions are provided for working on electronic and electrical systems during charging and welding.
New holland w50 c zb tier 4 compact wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, securing the engine hood with a lifting strap, removing mounting bolts, and carefully raising and removing the engine hood to access the engine. Proper safety procedures and steps to prepare the hydraulic system are outlined.
Case 721 f tier 2 wheel loader service repair manual pin nbf213588 and abovefusjfjsekemwer
This service manual provides instructions for servicing the engine and other components of Case wheel loaders models 621F and 721F. The manual contains detailed removal and installation procedures, specifications, and part numbers needed for maintenance and repairs. Sections cover the engine, transmission, axles, brakes, hydraulics, electrical systems, and other parts.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 61 9823/0550-1 15 - 61
00 - General
Introduction .................................................... 15-61
Remove and Install ....................................... 15-62
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 171.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 62 9823/0550-1 15 - 62
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 64 9823/0550-1 15 - 64
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 173.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 65 9823/0550-1 15 - 65
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 66 9823/0550-1 15 - 66
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 80. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 72 9823/0550-1 15 - 72
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 176.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 73 9823/0550-1 15 - 73
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 177.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 178.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 179.
D
C
C J-jets
D Fixing screws
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 74 9823/0550-1 15 - 74
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 75 9823/0550-1 15 - 75
Figure 180.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 181.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9823/0550-1 15 - 76
Figure 182.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 183.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9823/0550-1 15 - 77
Figure 184.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 82. Torque Values
Item Nm
F 24
15. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 78 9823/0550-1 15 - 78
03 - Main Bearing
Introduction .................................................... 15-78
Check (Condition) .......................................... 15-79
Remove and Install ....................................... 15-79
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 185.
A
B
A Main bearing
B Crankshaft
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 79 9823/0550-1 15 - 79
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
17. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 80 9823/0550-1 15 - 80
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 186.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 187.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
187.
18. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 81 9823/0550-1 15 - 81
Figure 187.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
188.
Dimension: -0.5 -0/+0.5mm
Figure 188.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.
19. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 82 9823/0550-1 15 - 82
After Installation
1. Install the crankshaft pulley, refer to (PIL
15-12-12).
2. Install the drive belt, refer to (PIL 15-18).
20. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 83 9823/0550-1 15 - 83
09 - Rear Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Rear Oil
Seal Installation Tool
892/01156 1
Crankshaft Rear Oil
Seal Alignment Tool
892/01158 1
Note: The flywheel hub and crankshaft rear oil seal
need to be replaced as a pair.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the flywheel, refer to (PIL 15-54).
Remove
1. Use a suitable lever behind the lip of the seal
to carefully prise out the rear oil seal from the
counterbore in the flywheel housing. Take care
not to scratch or damage the counterbore or the
flywheel hub. Damaged or dirty sealing faces will
cause the oil seal to fail.
Figure 189. 24mm Hub
A
C B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
Figure 190. 15mm Hub
A
C E
B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
E Fixing bolt
Install (24mm Hub)
1. Make sure that the counterbore and the flywheel
hub are clean and free from damage and
corrosion.
21. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 84 9823/0550-1 15 - 84
Figure 191.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. To prevent the seal lip rolling over and becoming
damaged, make sure that you use the oil seal
alignment tool to initially install the oil seal on to
the flywheel hub. Locate the alignment tool over
the end of the hub, then carefully push the oil seal
over the alignment tool and on to the crankshaft
diameter. Make sure that the oil seal is installed
the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
3. Apply lubricant P80 around the seal outer rubber
diameter.
4. Dismantle the oil seal installation tool. Bolt the
centre body to the flywheel hub, using the two
flywheel bolts. Assemble the outer sleeve on to
the centre body and install the screw.
Figure 192.
A
B
C
F
E
F
H
G
J
H
G
A Crankshaft rear oil seal B Flywheel housing
C Outer sleeve E Oil seal installation tool
F Flywheel bolts G Centre body
H Flywheel hub J Screw
5. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the tolerance specified.
Length/Dimension/Distance: 0.5mm
6. Remove the oil seal installation tool.
Install (15mm Hub)
1. Make sure that the counterbore and the hub are
clean and free from damage.
22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 85 9823/0550-1 15 - 85
Figure 193.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. Install the new hub on to the crankshaft gear and
install the old hub on the outside of the new hub
to create a double thickness flywheel hub, install
the fixing bolt as shown at A. Do not touch the
PTFE seal lips of the crankshaft oil seal.
3. Make sure that you use the oil seal alignment tool
to initially install the oil seal on to the flywheel
hub to prevent damage to the seal lip. Locate the
alignment tool over the end of the hub, carefully
push the oil seal over the alignment tool as far
on to the crankshaft hub as possible. Make sure
that the seal is installed the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
4. Apply the lubricant P80 around the seal outer
rubber diameter.
5. Dismantle the oil seal installation tool. Use the
two flywheel bolts to attach the centre body on to
the flywheel hub. Assemble the outer sleeve on
to the centre body include the extension ring and
install the screw.
Figure 194.
A
B
C1 C2
F
G
H
J
K
L
K
J
A Crankshaft rear oil seal B Flywheel housing
C1 New hub C2 Old hub
F Flywheel bolts G Oil seal installation tool
H Extension ring J Centre body
K Outer sleeve L Screw
6. Turn the screw to push the seal into position in
the counterbore so that the screw will not turn.
24. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 86 9823/0550-1 15 - 86
7. Remove the oil seal installation tool, remove the
old hub and install the fixing bolt. Repeat steps 5
and 6 to fully install the rear oil seal.
8. Remove the oil seal installation tool.
After Installation
1. Install the flywheel, refer to (PIL 15-54).
Table 83. Torque Values
Item Nm
E 47
25. 15 - Engine
12 - Crankshaft
12 - Pulley
15 - 87 9823/0550-1 15 - 87
12 - Pulley
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
Remove
1. Remove the fixing bolts and withdraw the pulley
from the crankshaft.
Figure 195.
A
B
A
A Crankshaft pulley
B Fixing bolts (x3)
2. The bolts must not be reused. Discard the bolts.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Renew the fixing bolts. Tighten the new bolts in
three stages to the correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
4. The bolts are tightened using a torque and
angle method. Refer to Fasteners and Fixings,
General, Introduction (PIL 72-00).
Figure 196.
C
C Angle gauge (obtain locally)
After Replacement
1. Install the drive belt. Refer to (PIL 15-18).
Table 84.
Item Torque Value
(Nm)
Torque Angle
(Degrees)
2 (1st stage) 30N·m
2 (2nd stage) 75N·m
2 (Final stage) 180°