This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
216 and 226 Skid Steer Loaders Machine Systems
Media Number -RENR2862-04 Publication Date -01/10/2009 Date Updated -30/10/2009
i03720941
Gas Spring - Remove and Install
SMCS - 7301-S3
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7574 Link Bracket 2
8T-4779 Bolt 4
8T-4122 Hard Washer 4
B 1U-9200 Lever Puller Hoist 1
C
138-7573 Link Bracket 1
6V-8675 Bolt 1
6V-8149 Nut 1
5P-8245 Hard Washer 2
Start By:
A. Raise the cab. Refer to Disassembly and Assembly, "Cab - tilt".
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3. Illustration 1 g02005361
1. Open engine enclosure (1) .
Illustration 2 g02005393
2. Remove bolts (2) and position back up alarm (3) out of the way.
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4. Illustration 3 g02005415
3. Attach Tooling (C) to engine enclosure (1). Close engine enclosure (1). Attach Tooling (B)
and Tooling (A) to cab (4). Attach Tooling (B) to engine enclosure (1). The weight of cab
(4) is approximately 290 kg (640 lb).
Illustration 4 g02020355
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5. Illustration 5 g02020453
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Use Tooling (B) in order to raise the cab enough to fully extend right gas spring (5) .
Note: The gas spring on the right side of the machine will become fully extended
before the left gas spring.
5. Remove clip (7) and clip (10). Remove pin (6). Remove pin (8) and spacer (9) in order to
remove right gas spring (5) .
Illustration 6 g02020473
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6. Illustration 7 g02020513
Illustration 8 g02020518
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use Tooling (B) in order to raise the cab enough to fully extend left gas spring (11) .
7. Remove clip (12) and clip (14). Remove pin (13). Remove pin (16) and spacer (15) in order
to remove left gas spring (11) .
Installation Procedure
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7. Illustration 9 g02006058
Note: Do not support the cab with safety latch (17) when gas springs are removed.
Note: The gas spring on the left side of the machine must be installed first.
Illustration 10 g02020518
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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8. Illustration 11 g02020513
Illustration 12 g02020473
1. Use Tooling (B) to position the cab in order to install left gas spring (11) .
2. Install left gas spring (11), spacer (15), and pin (16). Install pin (13), clip (12) and clip (14) .
Illustration 13 g02020453
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9. Illustration 14 g02020355
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Position the cab in order to install right gas spring (5). Install right gas spring (5), spacer (9),
and pin (8). Install pin (6), clip (7) and clip (10) .
Illustration 15 g02005415
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10. 4. Remove Tooling (A) and the suitable lifting device from cab (4). Remove Tooling (B) and
Tooling (C) from engine enclosure (1).
Illustration 16 g02005393
5. Position back up alarm (3) and install bolts (2) .
Illustration 17 g02005361
6. Shut engine enclosure (1) .
End By: Lower the cab. Refer to Disassembly and Assembly, "Cab - tilt".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590349
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g00824616
1. Loosen hose clamps and remove the two fuel lines from fuel transfer pump (1) .
2. Remove two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
Note: Before removing the fuel transfer pump (1) from the cylinder block, note the position
of the flange (2) of the fuel transfer pump (1) for assembly.
3. Remove fuel transfer pump (1) and O-ring (3). Replace the O-ring when you install the fuel
transfer pump.
Note: In order to remove the fuel transfer pump from the engine, it may be necessary to
rotate the crankshaft until the rocker arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590391
Fuel Transfer Pump - Install
SMCS - 1256-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00824616
Note: Ensure that the camshaft lobe for the fuel transfer pump is at minimum lobe lift
before the fuel transfer pump is installed.
Note: The flange of the fuel transfer pump has two sets of locating holes. This allows the
fuel transfer pump to be mounted in four positions.
1. Put O-ring (3) and fuel transfer pump (1) in position on the engine. Ensure that the rocker
lever is positioned correctly on the camshaft lobe.
2. Install two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
3. Connect the two fuel lines and hose clamps to the fuel transfer pump (1). Tighten the hose
clamps.
4. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for additional
information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01783599
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all tube assemblies for installation purposes. Plug all tube
assemblies. This helps to prevent contaminants from entering the system.
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16. Illustration 1 g00818680
NOTICE
Do not let the tops of fuel nozzles turn when the fuel line nuts are
loosened or tightened.
The nozzles will be damaged if the top of the nozzle turns in the body.
The engine will be damaged if a defective fuel injection nozzle is used
because the shape of fuel (spray pattern) that comes out of the nozzles
will not be correct.
1. Disconnect union nuts (1) for fuel injection lines (2) from fuel injection nozzles.
2. Disconnect union nuts (1) for fuel injection lines (2) from the fuel injection pump.
3. Remove fuel injection lines (2) from the engine as a unit.
4. Remove banjo bolt (4) from fuel return line (3) .
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17. Illustration 2 g00824793
5. Remove washers (8) from fuel return line (3) .
6. Remove nut (5) from fuel injection nozzles (7).
7. Remove fuel return line (3) from the engine and remove washers (6) from fuel injection
nozzles (7).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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18. Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00824793
1. Install new washers (6) to fuel injection nozzles (7) and install fuel return line (3) to the fuel
injection nozzles.
2. Install nuts (5) to fuel injection nozzles (7) .
Tighten the nuts to a torque of 27 N·m (20 lb ft).
3. Install new washers (8) to fuel return line (3) and install banjo bolt (4) to the fuel injection
pump. Tighten banjo bolt (4) to a torque of 2.5 N·m (22 lb in).
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19. Illustration 4 g00818680
4. Install fuel injection lines (2) on the engine as a unit.
NOTICE
Do not let the tops of fuel nozzles turn when the fuel line nuts are
loosened or tightened.
The nozzles will be damaged if the top of the nozzle turns in the body.
The engine will be damaged if a defective fuel injection nozzle is used
because the shape of fuel (spray pattern) that comes out of the nozzles
will not be correct.
5. Connect fuel injection lines (2) to the fuel injection pump.
Tighten union nuts (1) to a torque of 23 N·m (17 lb ft).
6. Connect fuel injection lines (2) to fuel injection nozzles (7) .
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20. Tighten union nuts (1) to a torque of 23 N·m (17 lb ft).
7. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for more
information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i02398636
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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22. Illustration 1 g00854283
1. Remove fuel injection nozzle (1) from the cylinder head.
2. Remove seat washer (2) from the cylinder head. Cap all openings or plug all openings
immediately after removal.
Note: Do not reuse seat washer (2) after removal. Replace the seat washer with a new part
during installation.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i02398655
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00854283
Note: Do not reuse seat washer (2) after removal. Replace the seat washer with a new part
before installation.
1. Install seat washer (2) into the injector bore in the cylinder head.
2. Install fuel injection nozzle (1) into the cylinder head. Tighten the fuel injection nozzles to a
torque of 64 N·m (47 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590847
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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27. Illustration 1 g00824952
1. Disconnect electrical connections (3) to the fuel shutoff solenoid (1). Mark all connections
for later installation.
2. Remove fuel shutoff solenoid (1) from the fuel injection pump housing by rotating the fuel
shutoff solenoid in a counterclockwise direction.
3. Remove the O-ring seal (2) from fuel shutoff solenoid (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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28. Illustration 2 g00824952
1. Check the condition of O-ring seal (2). If the O-ring seal is worn or damaged use a new part
for replacement.
2. Install fuel shutoff solenoid (1) into the fuel injection pump housing by rotating the fuel
shutoff solenoid in a clockwise direction. Tighten the fuel shutoff solenoid to a torque of 17
N·m (12 lb ft).
3. Reconnect electrical connection (3) to fuel shutoff solenoid (1) before you operate the
engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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29. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01617530
Governor - Disassemble
SMCS - 1264-015
Disassembly Procedure
Start By:
A. Remove the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
Note: The components for the governor assembly are located in the engine front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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30. Dispose of all fluids according to local regulations and mandates.
Removal of the Governor Weight Assembly
Illustration 1 g00837567
1. Remove slider (2) from the end of the camshaft gear.
2. Remove bolts (1) that secure governor weight assembly (4) to the end of camshaft gear (3)
and then remove governor weight assembly (4) .
3. Check governor weight assembly (4) for any wear or damage. Replace any components that
are worn or damaged.
Removal of the lever for the Engine Stop
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31. Illustration 2 g00837587
Illustration 3 g00837825
1. Remove spring (5) from lever (6) for the engine stop.
2. Loosen bolt (9) and nut (11) that secures control arm (7) to the lever (6) for the engine stop.
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32. Note: Do not remove nut (11) and washers (10) from bolt (9) .
3. Remove control arm (7) from lever (6) for the engine stop .
4. Remove lever (6) for the engine stop from the engine front housing (8).
Note: The bushing is secured to the engine front housing with a special adhesive. The
bushing must not be removed. If the bushing is removed, the threads in the engine front
cover will be damaged.
5. The lever for the engine stop consists of the following components: clip (12) and O-ring
(13) .
6. Check the components for wear or damage. Replace the components that are worn or
damaged.
Remove the linkage for the fuel injection pump
Note: When the linkage for the fuel injection pump is removed or the engine front cover is
replaced, the setting for the maximum fuel may be affected.
Illustration 4 g00837709
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