This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Case ih magnum 250 cvt tier 4 b tractor service repair manual [zhrf04001 ]ufjjskekfmmse
This service manual provides information for servicing the engines and components of several Magnum tractor models. It details removal and installation procedures for various engine systems like the cylinder heads, air cleaners, fuel filters, engine lubrication system, aftercooler, cooling system, and SCR exhaust treatment. In addition to the engine, it also covers servicing procedures for systems like the transmission, front and rear axles, PTO, brakes, hydraulics, steering, electrical components, and cab components. Removal and installation steps are provided along with notes on required prior operations.
Hyster e019 (h13.00 xm europe) forklift service repair manualfusjfjsekemwer
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain Caterpillar lift trucks. It describes removing and installing the counterweight, which requires a crane due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document emphasizes safety precautions when working on or near heavy components, and when welding or using chemicals during the repair process.
Hyster d005 (h100 e americas) forklift service repair manualfusjfjsekemwer
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housings. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c215 (w45 z) forklift service repair manualfusjfjsekemwer
The document provides instructions for repairing frames on forklifts. It describes the main components that attach to the frame, including the lifting mechanism, electrical system, hydraulic pump, and master drive unit. Procedures are outlined for separating a fork frame or drive unit frame if damaged while the rest of the truck is still usable. The steps include removing pins and carefully separating the frames. Reassembly involves replacing the pins in reverse order. Safety warnings are also provided.
Caterpillar cat 322 c l 322cl excavator (prefix bkm) service repair manual (b...fusjfjsekemwer
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 c s excavator (prefix bea) service repair manual (bea0000...fusjfjsekemwer
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It lists the required tools and outlines 7 steps to disassemble the valve, including removing bolts, fittings, seals, springs, and spools. Safety warnings are provided regarding relieving hydraulic pressure before disassembly and preventing contamination of hydraulic components.
Caterpillar cat 320 c s excavator (prefix bbl) service repair manual (bbl0000...fusjfjsekemwer
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...fusjfjsekemwer
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Case ih magnum 250 cvt tier 4 b tractor service repair manual [zhrf04001 ]ufjjskekfmmse
This service manual provides information for servicing the engines and components of several Magnum tractor models. It details removal and installation procedures for various engine systems like the cylinder heads, air cleaners, fuel filters, engine lubrication system, aftercooler, cooling system, and SCR exhaust treatment. In addition to the engine, it also covers servicing procedures for systems like the transmission, front and rear axles, PTO, brakes, hydraulics, steering, electrical components, and cab components. Removal and installation steps are provided along with notes on required prior operations.
Hyster e019 (h13.00 xm europe) forklift service repair manualfusjfjsekemwer
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain Caterpillar lift trucks. It describes removing and installing the counterweight, which requires a crane due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document emphasizes safety precautions when working on or near heavy components, and when welding or using chemicals during the repair process.
Hyster d005 (h100 e americas) forklift service repair manualfusjfjsekemwer
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housings. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c215 (w45 z) forklift service repair manualfusjfjsekemwer
The document provides instructions for repairing frames on forklifts. It describes the main components that attach to the frame, including the lifting mechanism, electrical system, hydraulic pump, and master drive unit. Procedures are outlined for separating a fork frame or drive unit frame if damaged while the rest of the truck is still usable. The steps include removing pins and carefully separating the frames. Reassembly involves replacing the pins in reverse order. Safety warnings are also provided.
Caterpillar cat 322 c l 322cl excavator (prefix bkm) service repair manual (b...fusjfjsekemwer
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 c s excavator (prefix bea) service repair manual (bea0000...fusjfjsekemwer
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It lists the required tools and outlines 7 steps to disassemble the valve, including removing bolts, fittings, seals, springs, and spools. Safety warnings are provided regarding relieving hydraulic pressure before disassembly and preventing contamination of hydraulic components.
Caterpillar cat 320 c s excavator (prefix bbl) service repair manual (bbl0000...fusjfjsekemwer
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...fusjfjsekemwer
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
This document provides instructions for disassembling and assembling the piston pump of a 216B3 Skid Steer Loader. It lists 71 steps to fully disassemble the pump by removing components like fittings, springs, seals, bearings, pins and plates. The assembly section lists 8 steps such as installing liners, seals, bearings and shafts. Tools required are also listed.
The document provides instructions for removing and installing an exhaust manifold on a 216B3 Skid Steer Loader with a C2.2 engine. The removal procedure involves loosening fasteners, removing the exhaust manifold and gasket. The installation procedure involves cleaning surfaces, installing a new gasket, aligning and installing the exhaust manifold, and tightening fasteners to the specified torque. Safety notices are provided regarding keeping parts clean and preventing damage.
This document provides instructions for disassembling and assembling the piston motor of a 216B3 Skid Steer Loader. The disassembly process involves removing 25 parts from the motor in a specific order, taking care when removing springs. The assembly process reverses the disassembly steps, heating some parts before installing and using tools to install retaining rings and shafts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides removal and installation instructions for a turbocharger and exhaust manifold on a 216B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves removing hoses, bolts, tubes and gaskets. The exhaust manifold removal involves loosening nuts and bolts, removing the manifold and gasket, and possibly studs. Cleaning and inspection steps are outlined. Reinstallation involves cleaning, installing new gaskets, bolts and nuts in the specified order and torque. Valve spring removal and installation procedures are also summarized requiring the use of special tools.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...fusjfjsekemwer
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
Case ih stx 430 tractor service repair manualfusjfjsekemwer
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists the tractor models covered, notes that engine repair information is in separate manuals, and outlines the sections and subsections contained in the service manual books, including specifications, lubrication/maintenance, engine removal/installation, and air induction system for certain tractor models.
Case 1021 g stage iv wheel loader service repair manualfusjfjsekemwer
This service manual document provides information on servicing wheel loaders, including engine service. It includes specifications for 1121G and 1021G wheel loader models with Tier 4B engines. The document covers removing and servicing the engine and crankcase, as well as fuel, air intake, cooling, lubrication and emissions systems. Safety procedures and instructions are provided throughout.
Case 921 g wheel loader xr eh, new cab tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided to prevent injury when servicing the equipment.
New holland w170 d zbar tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
Case 721 g zbar eh, new cab tier2 wheel loader service repair manual [fnh07...fusjfjsekemwer
This document is a service manual for wheel loaders models 621G and 721G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. Safety instructions are provided to ensure personal safety when performing maintenance or repairs.
New holland w130 b tier 3 wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a machine. It is a 33 step process that involves draining fluids, disconnecting wiring harnesses, removing hoses and belts, and then lifting the engine out after removing mounting bolts. Safety precautions are described at the beginning such as releasing pressure from hydraulic and brake systems.
Case 721 f xr wheel loader service repair manualfusjfjsekemwer
The document provides service information for a wheel loader, including:
- An overview of engine specifications for models with 4-speed and 5-speed transmissions.
- Part numbers for the engine service manual in multiple languages.
- Instructions to remove the engine, which involve draining fluids, disconnecting hoses, and using straps to lift the hood and engine for removal. Technical details and diagrams are provided to correctly complete the removal process.
New holland w80 c hs tier 4a (interim) compact wheel loader service repair ma...fusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4 wheel loader service repair manualfusjfjsekemwer
This document provides a service manual for Case 621F and 721F wheel loaders with Tier 4 engines. It includes torque specifications for various components of the engine, transmission, axles, chassis, cooling, hydraulic, and electrical systems. The document is copyrighted and published by CNH America LLC.
New holland w50 c zb tier 4b (final) compact wheel loader service repair manualfusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific component part numbers. Safety precautions are provided for working on electronic and electrical systems during charging and welding.
New holland w50 c zb tier 4 compact wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, securing the engine hood with a lifting strap, removing mounting bolts, and carefully raising and removing the engine hood to access the engine. Proper safety procedures and steps to prepare the hydraulic system are outlined.
Case 721 f tier 2 wheel loader service repair manual pin nbf213588 and abovefusjfjsekemwer
This service manual provides instructions for servicing the engine and other components of Case wheel loaders models 621F and 721F. The manual contains detailed removal and installation procedures, specifications, and part numbers needed for maintenance and repairs. Sections cover the engine, transmission, axles, brakes, hydraulics, electrical systems, and other parts.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
This document provides instructions for disassembling and assembling the piston pump of a 216B3 Skid Steer Loader. It lists 71 steps to fully disassemble the pump by removing components like fittings, springs, seals, bearings, pins and plates. The assembly section lists 8 steps such as installing liners, seals, bearings and shafts. Tools required are also listed.
The document provides instructions for removing and installing an exhaust manifold on a 216B3 Skid Steer Loader with a C2.2 engine. The removal procedure involves loosening fasteners, removing the exhaust manifold and gasket. The installation procedure involves cleaning surfaces, installing a new gasket, aligning and installing the exhaust manifold, and tightening fasteners to the specified torque. Safety notices are provided regarding keeping parts clean and preventing damage.
This document provides instructions for disassembling and assembling the piston motor of a 216B3 Skid Steer Loader. The disassembly process involves removing 25 parts from the motor in a specific order, taking care when removing springs. The assembly process reverses the disassembly steps, heating some parts before installing and using tools to install retaining rings and shafts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides removal and installation instructions for a turbocharger and exhaust manifold on a 216B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves removing hoses, bolts, tubes and gaskets. The exhaust manifold removal involves loosening nuts and bolts, removing the manifold and gasket, and possibly studs. Cleaning and inspection steps are outlined. Reinstallation involves cleaning, installing new gaskets, bolts and nuts in the specified order and torque. Valve spring removal and installation procedures are also summarized requiring the use of special tools.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...fusjfjsekemwer
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
Case ih stx 430 tractor service repair manualfusjfjsekemwer
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists the tractor models covered, notes that engine repair information is in separate manuals, and outlines the sections and subsections contained in the service manual books, including specifications, lubrication/maintenance, engine removal/installation, and air induction system for certain tractor models.
Case 1021 g stage iv wheel loader service repair manualfusjfjsekemwer
This service manual document provides information on servicing wheel loaders, including engine service. It includes specifications for 1121G and 1021G wheel loader models with Tier 4B engines. The document covers removing and servicing the engine and crankcase, as well as fuel, air intake, cooling, lubrication and emissions systems. Safety procedures and instructions are provided throughout.
Case 921 g wheel loader xr eh, new cab tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided to prevent injury when servicing the equipment.
New holland w170 d zbar tier4b wheel loader service repair manualfusjfjsekemwer
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
Case 721 g zbar eh, new cab tier2 wheel loader service repair manual [fnh07...fusjfjsekemwer
This document is a service manual for wheel loaders models 621G and 721G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. Safety instructions are provided to ensure personal safety when performing maintenance or repairs.
New holland w130 b tier 3 wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a machine. It is a 33 step process that involves draining fluids, disconnecting wiring harnesses, removing hoses and belts, and then lifting the engine out after removing mounting bolts. Safety precautions are described at the beginning such as releasing pressure from hydraulic and brake systems.
Case 721 f xr wheel loader service repair manualfusjfjsekemwer
The document provides service information for a wheel loader, including:
- An overview of engine specifications for models with 4-speed and 5-speed transmissions.
- Part numbers for the engine service manual in multiple languages.
- Instructions to remove the engine, which involve draining fluids, disconnecting hoses, and using straps to lift the hood and engine for removal. Technical details and diagrams are provided to correctly complete the removal process.
New holland w80 c hs tier 4a (interim) compact wheel loader service repair ma...fusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4 wheel loader service repair manualfusjfjsekemwer
This document provides a service manual for Case 621F and 721F wheel loaders with Tier 4 engines. It includes torque specifications for various components of the engine, transmission, axles, chassis, cooling, hydraulic, and electrical systems. The document is copyrighted and published by CNH America LLC.
New holland w50 c zb tier 4b (final) compact wheel loader service repair manualfusjfjsekemwer
This document is a service manual for New Holland compact wheel loaders that provides information on engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific component part numbers. Safety precautions are provided for working on electronic and electrical systems during charging and welding.
New holland w50 c zb tier 4 compact wheel loader service repair manualfusjfjsekemwer
This document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, securing the engine hood with a lifting strap, removing mounting bolts, and carefully raising and removing the engine hood to access the engine. Proper safety procedures and steps to prepare the hydraulic system are outlined.
Case 721 f tier 2 wheel loader service repair manual pin nbf213588 and abovefusjfjsekemwer
This service manual provides instructions for servicing the engine and other components of Case wheel loaders models 621F and 721F. The manual contains detailed removal and installation procedures, specifications, and part numbers needed for maintenance and repairs. Sections cover the engine, transmission, axles, brakes, hydraulics, electrical systems, and other parts.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
3. Link Product / Engine
Product Market Product Engine
PUMA® 185 CVT North America F4DFE613K*B006
PUMA® 200 CVT North America F4DFE613J*B006
PUMA® 220 CVT North America F4DFE613H*B003
PUMA® 240 CVT North America F4DFE613B*B006
PUMA® 185 North America F4DFE613K*B006
PUMA® 200 North America F4DFE613J*B006
PUMA® 220 North America F4DFE613H*B003
47936452 17/11/2015
10. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47936452 17/11/2015
3
11. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE IH
strongly recommends that you return all used batteries to a CASE IH dealer, who will
dispose of the used batteries or recycle the used batteries properly. In some countries,
this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
47936452 17/11/2015
4
13. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Separate the front axle and front frame from the engine, for further information refer to Front frame - Remove (39.100)
Prior operation:
Remove the left-hand fuel tank, for further information refer to Fuel tank - Remove (10.216)
Prior operation:
Remove the selective catalytic reduction (SRC) muffler, for further information refer to Selective Catalytic Reduction
(SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Remove the engine hood, for further information refer to Hood - Remove (90.100)
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
NOTICE: Avoid DEF/ADBLUE® contamination of the electrical connector by disconnecting the DEF/ADBLUE® con-
nectors first.
1. 1. Disconnect the radar electrical connector (if fitted).
2. Remove the radar (if fitted).
BAIL13TR01648AB 1
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14. Engine - Engine and crankcase
Vehicles with front hitch
2. Disconnect the mid-mount pipes from the mid-mount
valve.
BAIL13TR01645AB 2
3. Remove the front hitch pipes.
BAIL13TR01647AB 3
4. Remove the starter motor cover.
BAIL14TR00276AB 4
5. Remove the oil cooler pipe bracket.
BAIL14TR00277AB 5
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15. Engine - Engine and crankcase
6. Detach the fuse box and position it to one side.
BAIL13TR01663AB 6
7. Disconnect the starter motor positive cables.
BAIL14TR00278AA 7
8. Disconnect the starter motor electrical connector.
BAIL13TR01660AB 8
9. Disconnect the starter motor negative terminal.
BAIL13TR01661AB 9
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16. Engine - Engine and crankcase
10. Disconnect the front axle electrical connectors.
BAIL13TR01683AB 10
11. Disconnect the brake master cylinder oil supply pipes.
BAIL14TR00279AB 11
12. Disconnect the cab hand rail light electrical connec-
tors (on both sides).
BAIL14TR00280AB 12
13. 1. Disconnect the steering pipes.
2. Disconnect the brake pipe.
NOTE: Mark the hoses to aid installation.
BAIL14TR00281AB 13
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17. Engine - Engine and crankcase
14. Disconnect the ground cables.
BAIL14TR00282AB 14
15. Disconnect the generator electrical connectors.
BAIL14TR00283AB 15
16. 1. Disconnect the brake accumulator electrical con-
nector.
2. Disconnect the water-in-fuel sensor electrical
connector.
BAIL14TR00284AB 16
17. 1. Disconnect the flywheel speed sensor electrical
connector.
2. Disconnect the engine wiring harness.
BAIL14TR00285AB 17
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18. Engine - Engine and crankcase
18. Disconnect the air conditioning (A/C) pipes.
NOTE: Make sure that all openings are sealed. Use new
blanking caps.
BAIL14TR00286AB 18
19. 1. Disconnect the coolant hose.
2. Disconnect the brake pipe.
BAIL14TR00287AB 19
20. Cut the cable ties.
BAIL14TR00288AB 20
21. 1. Disconnect the Diesel Oxidation Catalyst (DOC)
electrical connector.
2. Disconnect the hood wiring harness electrical
connector.
BAIL14TR00289AB 21
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19. Engine - Engine and crankcase
22. Cut the cable ties.
BAIL14TR00290AB 22
23. 1. Detach the DOC wiring harness and the DEF/
ADBLUE® lines.
2. Detach the wiring harness.
BAIL14TR00291AB 23
24. Disconnect the dosing module.
1. Disconnect the DEF/ADBLUE® lines.
2. Disconnect the dosing module electrical connec-
tor.
BAIL14TR00292AB 24
25. 1. Detach the wiring harness.
2. Cut the cable ties.
BAIL14TR00293AB 25
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20. Engine - Engine and crankcase
26. Cut the cable ties.
BAIL14TR00294AB 26
27. 1. Disconnect the fan electrical connector.
2. Disconnect front hitch electrical connector.
BAIL14TR00295AB 27
28. 1. Disconnect the NOx amplifier electrical connec-
tor.
2. Disconnect the coolant level sensor electrical
connector.
BAIL14TR00296AB 28
29. 1. Disconnect the AC pressure switch electrical con-
nector..
2. Cut the cable tie.
BAIL14TR00297AB 29
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21. Engine - Engine and crankcase
30. 1. Disconnect the air intake sensor electrical con-
nector.
2. Disconnect the A/C compressor electrical con-
nector.
BAIL14TR00316AB 30
31. Remove the right-hand air intake pipe.
BAIL14TR00317AB 31
32. Remove the left-hand air intake pipe.
BAIL14TR00318AB 32
33. 1. Disconnect the air compressor supply pipe.
2. Disconnect the valve cover breather pipe.
BAIL14TR00319AB 33
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22. Engine - Engine and crankcase
34. Remove the air cleaner outlet pipe.
BAIL14TR00320AB 34
35. 1. Disconnect the coolant hose from the exhaust
flap.
2. Disconnect the coolant expansion tank hose.
3. Remove the up-stream Nox sensor.
BAIL14TR00321AB 35
36. Disconnect the engine frame upper retaining bolts.
BAIL14TR00323AB 36
37. 1. Remove the engine frame front retaining nuts.
2. Remove the upper part of the engine frame.
BAIL14TR00324AB 37
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23. Engine - Engine and crankcase
38. 1. Disconnect the coolant lines from the exhaust
flap.
2. Disconnect the exhaust flap electrical connector.
BAIL14TR00325AB 38
39. Remove the DOC frame rear retaining bolts.
BAIL14TR00326AB 39
40. Remove the exhaust flap and exhaust front pipe.
BAIL14TR00327AB 40
41. Remove the DOC and frame.
BAIL14TR00328AB 41
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24. Engine - Engine and crankcase
42. Remove the lower part of the engine frame.
BAIL14TR00329AB 42
43. Remove the engine side cover bracket.
BAIL14TR00330AB 43
44. Remove the rear part of the engine frame.
BAIL14TR00331AB 44
45. Remove the A/C pipes.
NOTE: Install blanking plugs.
BAIL14TR00332AB 45
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25. Engine - Engine and crankcase
46. Remove the air compressor intake pipe.
BAIL14TR00333AB 46
47. Remove the engine frame front retaining bolts.
BAIL14TR00334AB 47
48. Position the static part of the tractor splitting stand
380003352 under the transmission and secure to the
transmission.
BAIL13TR01728AB 48
49. Install three engine lifting eyes 380200013.
BAIL14TR00335AB 49
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26. Engine - Engine and crankcase
50. Using suitable lighting equipment, support the engine.
BAIL14TR00336AB 50
51. Remove the engine to transmission lower retaining
bolts.
BAIL13TR01727AB 51
52. Remove the engine to transmission upper retaining
bolts.
BAIL13TR01757AB 52
53. Remove the engine to transmission left-hand side re-
taining bolts.
BAIL13TR00796AB 53
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27. Engine - Engine and crankcase
54. Remove the engine to transmission right-hand side
retaining bolts.
BAIL13TR00797AC 54
55. Using suitable lighting equipment, remove the engine.
BAIL14TR00337AA 55
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28. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
29. Engine - Engine and crankcase
Engine - Disconnect
Prior operation:
Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200)
Prior operation:
Drain the engine cooling system, for further information refer to Engine cooling system - Drain fluid (10.400)
Prior operation:
Disconnect the battery ground cable, for further information refer to Battery - Disconnect (55.302)
Prior operation:
Remove the Selective Catalytic Reduction (SCR) muffler, for further information refer to Selective Catalytic Reduc-
tion (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Remove the left-hand fuel tank, for further information refer to Fuel tank - Remove (10.216)
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
NOTICE: Avoid DEF/ADBLUE® contamination of the electrical connector by connecting the DEF/ADBLUE® connec-
tors last.
1. WARNING
Crushing hazard!
The wheels on this vehicle are very heavy. Al-
ways use a wheel remover or chain hoists to re-
move and install the wheels. Use an assistant
as required.
Failure to comply could result in death or seri-
ous injury.
W0149A
Install the left-hand rear wheel.
BAIL10CVT461AVA 1
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30. Engine - Engine and crankcase
2. A. Remove the transmission housing drain plug and
drain the transmission oil into a suitable container.
B. Install the drain plug and torque to 68 - 82 N·m (50
- 60 lb ft)
BAIL07APH288AVA 2
3. 1. Disconnect the radar electrical connector and re-
move radar (if fitted).
2. Remove the radar (if fitted).
BAIL13TR01648AB 3
Vehicles with front hitch
4. WARNING
Heavy object!
ALWAYS use a hoist or get assistance to lift the
component.
Failure to comply could result in death or seri-
ous injury.
W0086A
Remove the right-hand side rail.
NOTE: Repeat this step for the left-hand side.
BAIL13TR01649AB 4
5. Disconnect the oil cooler supply and return pipes.
BAIL13TR01656AB 5
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31. Engine - Engine and crankcase
6. Detach the cab heater supply pipe.
BAIL13TR01657AB 6
7. Remove the starter motor cover.
BAIL14TR00276AB 7
8. Remove the oil cooler pipe bracket.
BAIL14TR00277AB 8
9. Detach the fuse box and position it to one side.
BAIL13TR01663AB 9
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32. Engine - Engine and crankcase
10. Disconnect the starter motor positive cables.
BAIL14TR00278AA 10
11. Disconnect the starter motor electrical connector.
BAIL13TR01660AB 11
12. Disconnect the starter motor negative terminal.
BAIL13TR01661AB 12
13. Disconnect the front axle electrical connectors.
BAIL13TR01683AB 13
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33. Engine - Engine and crankcase
14. Disconnect the master cylinder oil supply pipes.
BAIL14TR00279AB 14
15. Disconnect the cab hand rail light electrical connec-
tors (on both sides).
BAIL14TR00280AB 15
16. 1. Disconnect the steering pipes.
2. Disconnect the brake pipe.
NOTE: Mark the hoses to aid installation.
BAIL14TR00281AB 16
17. Disconnect the earth cables.
BAIL14TR00282AB 17
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34. Engine - Engine and crankcase
18. Disconnect the generator electrical connectors.
BAIL14TR00283AB 18
19. 1. Disconnect the brake accumulator electrical con-
nector.
2. Disconnect the water-in-fuel electrical connector.
BAIL14TR00284AB 19
20. 1. Disconnect the flywheel speed sensor.
2. Disconnect the engine wiring harness.
BAIL14TR00285AB 20
21. Disconnect the air conditioning (A/C) pipes.
BAIL14TR00286AB 21
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