1. INTES - Web based Online Production Monitoring System for Weaving:
Salient features:
INTES – DCD (Data Collection Device) :
 Wired / RF enabled Data Collection Device which captures
Production, Stop and Efficiency information from machine.
 2 – Line LCD Display to view RPM & Eff at a time.
 Membrane keypad.
 Long Stop Reasons can be entered at Data Collection Device
itself.
 Production & Efficiency Details for 3 shifts from Running Shift.
 Stop Code wise Stop Details available for Running Shift.
 Automatic Roll-Doff (Optional)
 Manual Roll Doff and Roll production details.
 Less Maintenance.
Software Features:
 User friendly Web / LAN Based Application in Php & MySQL. User can monitor the Industry anywhere from the
world through Internet instantly. Can be viewable at Tablets, Mobiles, etc.
 More informative GUI enriched Dashboard for easy view of Industry status.
 Performance Analysis Pie Chart for weak areas those to be improved.
 Optional customized screen output for big LED / LCD screens inside the Shed.
 Real time comparison of machines, Shed, styles, Weaver, etc. on Monitoring.
 Hourly Production & Efficiency Reports & Graphs for Production improvement.
 Real time comparison graphs for performance improvement.
 Real time Order Status, Tracking & Planning.
 Warp & Weft Break Alerts if reaches preset value to avoid more damage to the fabric.
 Beam Fall Alerts & Crimp Reports.
 Roll Doff & Roll Production Reports.
 Production, Efficiency and Stop Reports for various periods.
 Performance Report and Stop Analysis for Top Level Management.
 Order Number wise reports.
 Weft Stock Reports.
 ERP Interface.
 Automatic and Manual Employee planning.

2.  Provision to edit Style, Beam and Order details with super user rights at any time without changing actual
values, if wrongly entered.
 Charts on various parameters like Production, RPM, Stops, breaks/Hr., etc., for various periods.
 Customized Reports and Graphs.
 Optional LED Efficiency Display Board for Shed Efficiency / Weaver Section Efficiency.
 Optional SMS Alert for selected parameters.
Configuration:

3. Sample screenshots:
Dashboard:

4. Live Monitoring – Machine:
Live Monitoring – Style :

5. Efficiency View:
Roll & Beam Details:

6. Efficiency Trend:
Breaks Analysis:

7. OrderNo. Wise Stock Vs Requirement:
Production Chart:

8. Production Report:
Stop Report-Details:
Stop Report - Summary:

9. Combined Shift Report:
Datewise Production Report:
Shiftwise Production Report:

10. Efficiency Report:
Roll-Doff Report:
Order Report:

11. Comparison Report:
Performance Report:

12. Beam Run-Out Report:
Weft Stock Report:
Datewise Charts:

13. Shiftwise Charts:
Hour wise Charts (Warp & Weft Breaks):

14. Stop Analysis Chart:
Timeline Chart: