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INDUSTRIAL WASTEWATER 
COMPLIANCE 
CUSTOMIZED 
ENVIRONMENTAL 
TRAINING 
WELCOME 
Industrial Wastewater Compliance 1/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
INSTRUCTOR 
Insert Instructor Name Here 
Industrial Wastewater Compliance 2/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
OBJECTIVES 
 Discuss the National Pretreatment Program. 
 Discuss the Permitting Process. 
 Discuss Regulatory Inspections. 
 Discuss Wastewater Sampling Requirements. 
 Discuss Regulatory Enforcement Actions. 
 Discuss Reporting Requirements. 
 Discuss Signatory Requirements. 
 Discuss Self-Monitoring Requirements. 
 Discuss Recordkeeping Requirements. 
 Discuss Use of Contractors. 
Industrial Wastewater Compliance 3/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
GOALS 
 Understand the National Pretreatment Program. 
 Understand the Wastewater Permitting Process. 
 Understand Regulatory Inspections. 
 Be Familiar With Regulatory Enforcement Actions. 
 Be Familiar With Reporting Requirements. 
 Be Familiar With Signatory Requirements. 
 Be Familiar With Self-Monitoring Requirements. 
 Be Familiar With Recordkeeping Requirements. 
Industrial Wastewater Compliance 4/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BACKGROUND 
 June 22, 1969, the Cuyahoga River in Cleveland is 
so polluted that it catches on fire. 
 Nearly 95% of the Great Lakes shoreline is impaired, 
primarily due to pollutants in fish tissue at levels that 
exceed standards to protect human health. 
 Nearly 40% of the waters of the U.S. are too polluted for 
basic uses such as fishing or swimming. 
Industrial Wastewater Compliance 5/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
LEARNERS 
 Supervisors 
 Facility Engineers 
 Maintenance Personnel 
 Department Managers 
 Building Occupants 
 Process Specialists 
 Environmental and Safety Committees 
Industrial Wastewater Compliance 6/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
OVERVIEW 
The goal of this course is to provide supervisors 
with the tools needed to understand the industrial 
wastewater compliance standard. It recommends 
practical, actions that can be carried out by facility 
management, maintenance personnel and building 
occupants. The course will help you to integrate 
good industrial wastewater practices into your 
existing organization and identify which of your staff 
have the necessary skills to carry out those 
activities. 
Industrial Wastewater Compliance 7/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
WHAT THIS COURSE DOES NOT DO 
The course is not intended to teach wastewater 
permit writing or to recommend alternative 
technologies. These specialties required training 
beyond the intended scope of this course. Where 
this expertise is needed, outside assistance should 
be solicited. 
Industrial Wastewater Compliance 8/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
CLEAN WATER ACT 
 In 1972, Congress passed the Clean Water Act 
(CWA) to restore and maintain the integrity of the 
nation’s waters. 
Industrial Wastewater Compliance 9/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
FEDERAL REGULATIONS 
Pertinent Regulations: 
 40 CFR 403 - General Pretreatment Regulations For 
Existing And New Sources Of Pollution. 
Industrial Wastewater Compliance 10/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
INDUSTRIAL WASTEWATER 
 Wastewater entering a treatment plant may contain 
organic pollutants, metals, nutrients, sediment, 
bacteria, and viruses. 
 Industrial processes, such as steel or chemical 
manufacturing, produce billions of gallons of 
wastewater daily. Some industrial pollutants are similar 
to those in municipal sewage, but often are more 
concentrated. Other industrial pollutants are more 
exotic and include a variety of heavy metals and 
synthetic organic compounds. 
 In sufficient dosages, they may present serious 
hazards to human health and aquatic organisms. 
Industrial Wastewater Compliance 11/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PRETREATMENT 
 The National Pretreatment Program is a cooperative 
effort of federal, state, and local regulatory 
environmental agencies established to protect water 
quality. 
 The program is designed to reduce the level of 
pollutants discharged by industry and other non-domestic 
wastewater sources into municipal sewer 
systems. 
 The objective of the program is to protect the Publicly 
Owned Treatment Works (POTW) from pollutants that 
may interfere with plant operation, prevent untreated 
pollutants from being introduced into the POTW, and to 
improve opportunities for the POTW to reuse 
wastewater and biosolids that are generated. 
Industrial Wastewater Compliance 12/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PRETREATMENT 
 The General Pretreatment Regulations require 
POTWS that meet certain requirements to develop local 
pretreatment programs to control industrial discharges 
into their municipal sewer systems. These programs 
must be approved by either EPA or the state acting as 
the pretreatment Approval Authority. More than 1,500 
POTWs have developed Approved Pretreatment 
Programs. 
 EPA has also developed national categorical 
pretreatment standards that apply numeric pollutant 
limits to industrial users in specific industrial categories. 
The General Pretreatment Regulations include reporting 
and other requirements necessary to implement these 
categorical standards. 
Industrial Wastewater Compliance 13/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
All Industrial Users (IUSs) must obtain permit, order, or 
similar means to ensure compliance with applicable 
pretreatment standards and requirements. 
Permits contain at a minimum: 
 Statement of duration (not to exceed five years); 
 Statement of nontransferabililty (unless outlined 
provisions are met); 
 Effluent limitations based on applicable standards; 
 Self-monitoring, sampling, reporting, notification, and 
record keeping requirements; 
Statement of applicable civil and criminal penalties; 
A schedule of compliance (where appropriate). 
Industrial Wastewater Compliance 14/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
 Significant Industrial User (SIU) permits issued are 
site specific and tailored to the unique circumstances of 
the IU. 
 Permit conditions must establish clear and explicit 
requirements for the permittee. 
 Whether developing or reissuing a permit, the 
permitting process consists of three phases: 
•Phase I - Collection and verification of information 
•Phase II - Data interpretation and fact sheet 
development 
•Phase III - Permit development and issuance. 
Industrial Wastewater Compliance 15/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
Phase I 
 As part of Phase I, Control Authorities may review 
and verify information contained in the permit 
application, perform an inspection of the IU for 
confirmation of facts, tally data, and potentially sample 
and analyze the IU’s wastestream. 
 Knowledgeable Control Authority personnel, effective 
communication, and SIU cooperation are essential to 
collection of complete and accurate information. 
Industrial Wastewater Compliance 16/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
Phase II 
 Phase II requires that the Control Authority interpret 
data and other information and document the permit 
decision-making rationale, preferably in a permit fact 
sheet. 
 Although the contents of a fact sheet will vary by 
permittee, fact sheets should provide a justification of all 
permitting decisions. 
 Completed fact sheets should be included as part of 
the permit and provided to the Permittee to document 
the soundness of permitting decisions. 
Industrial Wastewater Compliance 17/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
The following are components of a Permit Fact Sheet: 
 The basis for the categorical determination(s) 
 The identity and flow volume of all wastestreams 
generated and discharged to the POTW, and classified 
accordingly (i.e., regulated, unregulated, or dilution) 
 Data used and/or justification for estimates used to 
determine categorical limitations 
 Basis for limits imposed for categorical parameters. 
 Basis for limits imposed for non-categorical parameters. 
 Rationale for compliance schedules, special plans 
required, special conditions, etc. 
 Basis for monitoring and reporting frequencies. 
Industrial Wastewater Compliance 18/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
Phase III 
 After all permitting decisions are made, the Control 
Authority must incorporate those decisions into a 
permit. The permit, signed by the specified Control 
Authority official is provided to the Permittee for 
comment and after comments are addressed, a final 
permit is issued to the IU. 
 While many comments may be easily 
addressed/resolved by the Control Authority, 
occasionally resolution must be obtained through a 
formal adjudicatory hearing process where both the 
Permittee and Control Authority present their case to a 
third party. 
Industrial Wastewater Compliance 19/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERMITS 
 Many POTWs also control contributions from non- 
SIUs using various means, such as through general 
permits issued to an entire industrial sector. These 
types of control mechanisms may not necessarily 
require compliance with specific pollutant limitations. 
 For example: 
• Grease trap maintenance and record keeping 
requirements for food establishments; 
• Maintenance and record keeping requirements for 
photo processors' silver reclamation units; 
• Best management practices for mercury recovery by 
hospitals and dentists. 
Industrial Wastewater Compliance 20/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
INSPECTIONS 
 Control Authorities are required to 
inspect and sample all Significant 
Industrial Users (SIUs) a minimum of 
once per year. 
 The frequency with which a Control 
Authority actually inspects an SIU may 
vary depending on issues such as the 
variability of an SIU’s effluent, the impact 
of their discharge on the POTW, and their 
compliance history. 
 Unscheduled inspections may more 
accurately reflect IU compliance status 
when the inspection is performed for that 
reason. 
Industrial Wastewater Compliance 21/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
INSPECTIONS 
 POTWs must evaluate, at least once every two 
years, whether each SIU needs a plan to control slug 
discharges (i.e., a discharge of a non-routine, episodic 
nature, including but not limited to an accidental spill or 
non-customary batch discharge). 
 To accurately evaluate the slug potential, Control 
Authorities likely will have to examine the SIU during 
normal operating conditions. 
 If undetected, slug discharges can have serious 
impacts on the POTW. 
Industrial Wastewater Compliance 22/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SAMPLING 
 The General Pretreatment Regulations require 
Control Authorities to monitor each SIU at least annually 
and each SIU to self-monitor semi-annually. 
 The Control Authority should assess site-specific 
issues. 
 Sampling is the most appropriate method for verifying 
compliance with pretreatment standards. 
 Monitoring location(s) are designated by the Control 
Authority and must be such that compliance with 
permitted discharge limits can be determined. 
Industrial Wastewater Compliance 23/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SAMPLING 
 Flow-proportional Composite Sampling - Control 
Authorities should measure flow to allow for collection of 
flow-proportioned composite samples, which are 
required, unless flow-proportional sampling is not 
feasible. 
 Grab Sampling - Desired analyses dictate the 
preparation protocols, equipment, and collection bottles 
to use to avoid contamination of samples or loss of 
pollutants through improper collection. Sampling for 
such pollutants as pH, cyanide, oil and grease, 
flashpoint, and volatile organic compounds require 
manual collection of grab samples. 
Industrial Wastewater Compliance 24/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SAMPLING 
Proper sample collection and handling protocols 
include: 
 Field measurement records - may require information 
regarding sample location, condition of and 
programmed settings for sampling equipment, 
wastewater meter readings, and information for such 
parameters as pH and temperature which require 
analysis in the field. 
 Chain of custody forms serve as a link between field 
personnel and the laboratory and contain information 
regarding sample matrix, type, and handling. 
 Lab reports should contain the minimum information 
specified in 40 CFR §403.12(o)(1)(ii-iv). 
Industrial Wastewater Compliance 25/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
ENFORCEMENT 
The Enforcement Response Guides (ERG) identify 
responsible Control Authority officials, general time 
frame for actions, expected IU responses, and potential 
escalated actions based on: 
 The nature of the violation 
- pretreatment standards 
- reporting (late or deficient) 
- compliance schedules 
 Magnitude of the violation 
 Duration of the violation 
 Frequency of the violation (isolated or recurring) 
 Potential impact of the violation 
 Economic benefit gained by the violator 
 Attitude of the violator 
Industrial Wastewater Compliance 26/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
ENFORCEMENT 
Common enforcement mechanisms include: 
 Informal notice to IU 
 Informal meetings 
 Warning letter or Notice of Violation (NOV) 
 Administrative orders and compliance schedules 
 Administrative fines 
 Civil suits 
 Criminal prosecution 
 Termination of service (revocation of permit) 
Industrial Wastewater Compliance 27/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
REQUIREMENTS 
 Industrial Users (IUs) are 
required to comply with all 
applicable pretreatment standards 
and requirements. 
 Demonstration of compliance 
requires certain IUs to submit 
reports, self-monitor, and maintain 
records. 
Industrial Wastewater Compliance 28/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BASELINE MONITORING REPORT 
 Each existing Industrial User that is subject to a 
categorical pretreatment standard (identified as a 
Categorical Industrial User, or CIU) is required to submit 
a BMR within 180 days after the effective date of the 
standard. 
 If a category determination has been requested, the 
BMR is not due until 180 days after a final 
administrative decision has been made concerning the 
industry's inclusion in the category. 
 At least 90 days prior to commencement of 
discharge, new sources are required to submit a 
Baseline Monitoring Report. 
Industrial Wastewater Compliance 29/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BASELINE MONITORING REPORT 
There is a three-fold purpose for 
the BMR: 
1.To provide baseline information 
on the industrial facility to Control 
Authority. 
2.To determine wastewater 
discharge sampling points. 
3.To determine compliance status 
with categorical pretreatment 
standards. 
Industrial Wastewater Compliance 30/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BASELINE MONITORING REPORT 
The BMR must contain the following information: 
 Name and address of the facility and names of the 
operator and owners 
 List of all environmental control permits held by or for 
the facility 
 Description of operations, including the average rate 
of production, applicable Standard Industrial 
Classification (SIC) codes, schematic process 
diagrams, and points of discharge to the POTW from 
regulated processes. 
 Flow measurements (average daily and maximum 
daily) for regulated process wastestreams and 
nonregulated wastestreams, where necessary. 
Industrial Wastewater Compliance 31/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BASELINE MONITORING REPORT 
The BMR must contain the following information: 
(continued) 
 Pollutant measurements [daily maximum, average 
concentration, and mass (where applicable)]and 
applicable standard. 
 Certification, by a qualified professional, reviewed by 
a representative of the CIU, of whether applicable 
pretreatment standards are being met and, if not, a 
description of the additional operation and maintenance 
(O&M) or pretreatment facilities that are needed to 
comply with the standards. 
 A schedule by which the IU will provide the additional 
O&M or pretreatment needed to comply with the 
applicable pretreatment standards. 
Industrial Wastewater Compliance 32/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
COMPLIANCE SCHEDULE 
REPORT 
 A Categorical Industrial User that is not in compliance 
with applicable categorical standards by the time the 
standards are effective often will have to modify process 
operations and/or install end-of-pipe treatment to 
comply. 
 Federal regulations require that the Control Authority 
develop and impose a compliance schedule for the CIU 
to install technology to meet applicable standards. 
 In no case can the final or completion date in the 
schedule be later than the final compliance date 
specified in the categorical standards. 
Industrial Wastewater Compliance 33/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
COMPLIANCE SCHEDULE 
REPORT 
 Compliance schedules are to contain increments of 
progress in the form of dates (not to exceed nine 
months per event) for commencement and completion 
of major actions leading to construction and operation of 
a pretreatment system and/or in-plant process 
modifications. 
 Major activities could include hiring an engineer, 
completing preliminary analysis and evaluation, 
finalizing plans, executing a contract for major 
components, commencing construction, completion of 
construction, or testing operation. 
Industrial Wastewater Compliance 34/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
COMPLIANCE SCHEDULE 
REPORT 
The CIU must submit progress reports to the Control 
Authority no later than 14 days following each date in 
the compliance schedule that include: 
 A statement of the CIU's status with respect to the 
compliance schedule. 
 A statement of when the CIU expects to be back on 
schedule if it is falling behind, and the reason for the 
delay. 
When a CIU is falling behind schedule, the Control 
Authority will closely monitor the CIU. If the CIU fails to 
demonstrate good faith in meeting the schedule, the 
Control Authority may consider initiating appropriate 
enforcement action to correct the problem(s). 
Industrial Wastewater Compliance 35/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
90-DAY COMPLIANCE REPORT 
 CIUs are required to submit a final compliance report 
to the Control Authority. 
An existing source must file a final compliance report 
within 90 days following the final compliance date 
specified in a categorical regulation or within 90 days of 
the compliance date specified by the Control Authority, 
whichever is earlier. 
A new source must file a compliance report within 90 
days from commencement of discharge to the POTW. 
Industrial Wastewater Compliance 36/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
90-DAY COMPLIANCE REPORT 
The 90-Day Report reports must contain: 
 Flow measurements (average daily and maximum 
daily) for regulated process wastestreams and 
nonregulated wastestreams, where necessary. 
 Pollutant measurements [daily maximum, average 
concentration, and mass (where applicable)] and 
applicable standards. 
 Certification, by a qualified professional, reviewed by 
a representative of the CIU, of whether applicable 
pretreatment standards are being met and, if not, a 
description of the additional operation and maintenance 
(O&M) or pretreatment facilities that are needed to 
comply with the standards. 
Industrial Wastewater Compliance 37/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
UPSET REPORTS 
 An Upset is defined as an exceptional incident in 
which there is unintentional and temporary 
noncompliance with categorical standards due to factors 
beyond the reasonable control of the CIU. 
 An upset does not include noncompliance to the 
extent caused by operational error, improperly designed 
or inadequate treatment facilities, lack of preventative 
maintenance, or careless or improper operation. 
Industrial Wastewater Compliance 38/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
UPSET REPORTS 
CIUs are allowed an affirmative defense for 
noncompliance with categorical standards if they can 
demonstrate that the noncompliance was the result of 
an upset. 
 The CIU must submit at least an oral report to the 
Control Authority within 24 hours of becoming aware of 
the upset and a written report must also be submitted 
within five days. 
 In any enforcement action, the IU has the burden of 
proof in establishing that an upset has occurred. EPA is 
responsible for determining the technical validity of this 
claim. 
Industrial Wastewater Compliance 39/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
UPSET REPORTS 
An Industrial User who wishes to establish the 
affirmative defense of Upset shall demonstrate, through 
properly signed, contemporaneous operating logs, or 
other relevant evidence the following three criteria: 
(1) An Upset occurred and the Industrial User can 
identify the cause(s) of the Upset; 
(2) The facility was at the time being operated in a 
prudent and workman-like manner and in compliance 
with applicable operation and maintenance procedures; 
Industrial Wastewater Compliance 40/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
UPSET REPORTS 
(3) The Industrial User has submitted the following 
information to the POTW and Control Authority within 
24 hours of becoming aware of the Upset (if this 
information is provided orally, a written submission must 
be provided within five days): 
(i) A description of the Indirect Discharge and cause of 
noncompliance; 
(ii) The period of noncompliance, including exact dates 
and times or, if not corrected, the anticipated time the 
noncompliance is expected to continue; 
(iii) Steps being taken and/or planned to reduce, 
eliminate and prevent recurrence of the noncompliance. 
Industrial Wastewater Compliance 41/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
UPSET REPORTS 
 In any enforcement action, 
the IU has the burden of proof in 
establishing that an upset has 
occurred. 
 EPA is responsible for 
determining the technical 
validity of this claim. 
Industrial Wastewater Compliance 42/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERIODIC COMPLIANCE 
REPORTS 
 After the final compliance date, CIUs are required to 
report, during the months of June and December, the 
self-monitoring results of their wastewater discharge(s). 
The Control Authority must also require semi-annual 
reporting from SIUs not subject to categorical 
standards. 
 EPA assumes that larger IUs and those that have 
more potential to cause problems would be required by 
the Control Authority to sample and report more often. 
All results for self-monitoring performed must be 
reported to the Control Authority, even if the IU is 
monitoring more frequently than required. 
Industrial Wastewater Compliance 43/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERIODIC COMPLIANCE 
REPORTS 
Periodic compliance reports must include: 
 Nature and concentration of pollutants limited by 
applicable categorical standards or required by the 
Control Authority 
 Flow data (average and maximum daily) as required 
by the Control Authority 
 Mass of pollutants discharged (applicable to CIUs 
where mass limits have been imposed) 
 Production rates (applicable to CIUs where 
equivalent limits have been imposed or where limits 
imposed are expressed in allowable pollutant 
discharged per unit of production). 
Industrial Wastewater Compliance 44/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
PERIODIC COMPLIANCE 
REPORTS 
 A Control Authority may choose to monitor IUs in lieu 
of the IU performing the self-monitoring. 
 Additionally, 40 CFR §403.12(e) and (h) require 
compliance with 40 CFR Part 136 (Guidelines for 
Establishing Test Procedures for the Analysis of 
Pollutants). To demonstrate compliance with these 
requirements, IUs may have to submit information 
regarding sample handling and analytical procedures to 
the Control Authority. 
Industrial Wastewater Compliance 45/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BYPASS 
The General Pretreatment Regulations 
define “bypass” as the intentional 
diversion of wastestreams from any 
portion of a users treatment facility. 
If a bypass results in noncompliance, 
even if it was due to essential 
maintenance, the IU must provide a 
report to the Control Authority detailing a 
description of the bypass and the cause, 
the duration of the bypass, and the steps 
being taken and/or planned to reduce, 
eliminate, and prevent reoccurrence of 
the bypass. 
Industrial Wastewater Compliance 46/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
BYPASS 
 Oral notice must be provided to the Control Authority 
within 24 hours of the detection of an unanticipated 
bypass, with a written follow-up due within 5 days. 
 For an anticipated bypass, the IU must submit notice 
to the Control Authority, preferably 10 days prior to the 
intent to bypass. 
 All IUs are required to notify the Control Authority 
immediately of any discharges which may cause 
potential problems. These discharges include spills, slug 
loads, or any other discharge which may cause a 
potential problem to the POTW. 
Industrial Wastewater Compliance 47/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
NON-COMPLIANCE 
NOTIFICATION 
 The purpose of the Noncompliance Notification is to alert the 
POTW of a known violation and potential problems which may 
occur. 
 If monitoring performed by an IU indicates noncompliance, 
the IU is required to notify the Control Authority within 24 hours 
of becoming aware of the violation. In addition, the IU must 
repeat sampling and analysis and report results of the 
resampling within 30 days. 
 The repeat sampling is not required if the Control Authority 
samples the IU at least once per month or if the Control Authority 
samples the IU between the time of the original sample and the 
time the results of the sampling are received. 
Industrial Wastewater Compliance 48/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
NOTIFICATION OF CHANGED 
DISCHARGE 
All Industrial Users shall promptly 
notify the POTW in advance of any 
substantial change in the volume or 
character of pollutants in their 
discharge, including the listed or 
characteristic hazardous wastes for 
which the Industrial User has 
submitted initial notification. 
Industrial Wastewater Compliance 49/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
NOTIFICATION OF DISCHARGE 
OF HAZARDOUS WASTES 
 IUs discharging more than 15 kilograms per month of 
a waste, which if otherwise disposed of, would be a 
hazardous waste pursuant to the RCRA requirements 
under 40 CFR Part 261 are required to provide a one 
time written notification of such discharge to the Control 
Authority, State, and EPA. 
 IUs discharging any amount of waste, which if 
disposed of otherwise, would be an acutely hazardous 
waste pursuant to RCRA must also provide this 
notification. 
 This written notification must contain the EPA 
hazardous waste number and the type of discharge 
(i.e., batch, continuous). 
Industrial Wastewater Compliance 50/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
NOTIFICATION OF DISCHARGE 
OF HAZARDOUS WASTES 
If the IU discharges more than 100 kilograms per month 
of the hazardous waste, the written notification must 
also include: 
 An identification of the hazardous constituent in the 
IU's discharge, 
 An estimate of the mass and concentration of the 
constituents in the IU's discharge, and 
 An estimate of the mass and concentration of 
constituents in the IU's discharge in a year. 
Industrial Wastewater Compliance 51/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
NOTIFICATION OF DISCHARGE 
OF HAZARDOUS WASTES 
 IUs must also provide a certification accompanying 
this notification that a waste reduction program is in 
place to reduce the volume and toxicity of hazardous 
wastes to the greatest degree economically practical. 
 Within 90 days of the effective date of the listing of 
any additional hazardous wastes pursuant to RCRA, 
IUs must provide a notification of the discharge of such 
wastes. 
Industrial Wastewater Compliance 52/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SIGNATORY AND CERTIFICATION 
REQUIREMENTS 
Baseline Monitoring Reports, 90-day compliance reports 
and periodic compliance reports from CIUs must be 
signed by an authorized representative of the facility and 
contain a certification statement 
The reports should be signed by one of the following: 
 A responsible corporate officer if the IU is a corporation. 
 A general partner or proprietor if the IU is a partnership 
or sole proprietorship. 
 A duly authorized representative of the above specified 
persons if such authorization is in writing, submitted to the 
Control Authority and specifies a person or position having 
overall responsibility for the facility. 
Industrial Wastewater Compliance 53/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SIGNATORY AND CERTIFICATION 
REQUIREMENTS 
The certification statement must read as follows: 
"I certify under penalty of law that this document and all 
attachments were prepared under my direction or 
supervision in accordance with a system designed to 
assure that qualified personnel properly gather and 
evaluate the information submitted. Based on my 
inquiry of the person or persons who manage the 
system, or those persons directly responsible for 
gathering the information, the information submitted is, 
to the best of my knowledge and belief, true, accurate, 
and complete. I am aware that there are significant 
penalties for submitting false information, including the 
possibility of fine and imprisonment for knowing 
violations." 
Industrial Wastewater Compliance 54/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SELF-MONITORING 
REQUIREMENTS 
 All SIUs, including CIUs must conduct 
self-monitoring as part of several 
different reporting requirements. 
 For CIUs, this includes the BMR, 90- 
day compliance report and periodic 
compliance reports. Non-categorical 
SIUs are required to self-monitor as part 
of the periodic reporting requirements. 
 Sample collection and analysis for all 
required pretreatment program reports 
must be conducted using 40 CFR Part 
136 procedures and its amendments. 
Industrial Wastewater Compliance 55/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SELF-MONITORING 
REQUIREMENTS 
 Based on the specific pollutants regulated by 
categorical standards, different types of samples may 
have to be collected. 
 For BMR and 90-day compliance reports, a minimum 
of four grab samples must be collected for pH, cyanide, 
total phenols, oil and grease, sulfide, and volatile 
organics. If these pollutants are not regulated by the 
specific categorical standard, monitoring is not required. 
 Twenty-four hour flow-proportional composite 
samples must be collected for all other pollutants. The 
Control Authority may waive flow-proportional 
composite sampling if an IU demonstrates that flow-proportional 
is not feasible. In these cases, time-proportional 
composite samples may be collected. 
Industrial Wastewater Compliance 56/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
SELF-MONITORING 
REQUIREMENTS 
 For certain industries (i.e., electroplating, metal 
finishing, and electrical and electronic components) 
Control Authorities have the option of allowing the CIU 
to prepare and implement a Toxic Organic Management 
Plan (TOMP) in lieu of periodic monitoring. 
 TOMPs should identify all potential sources from 
which toxic organic materials could enter the 
wastestream and propose control measures to eliminate 
the possibility. Where a TOMP is allowed, an IU can 
demonstrate compliance through adherence to the 
TOMP and submission of periodic certification 
statements. 
 TOMPs cannot be used in lieu of monitoring for 
BMRs and 90-day compliance reporting requirements. 
Industrial Wastewater Compliance 57/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
RECORDKEEPING 
Information, at a minimum, shall include the following: 
 Sampling methods, dates and times 
 Identity of the person(s) collecting the samples and of 
the sampling location(s) 
 The dates the analyses were performed and the 
methods used 
 The identity of the person(s) performing the analyses 
and the results of the analyses. 
These records shall be retained for at least 3 years, or 
longer in cases where there is pending litigation 
involving the Control Authority or IU, or when requested 
by the Approval Authority. 
Industrial Wastewater Compliance 58/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
TIPS FOR USING CONTRACTORS 
 Remember, You Control Your Facility or Area! 
 Review Procedures With Them Before Starting the 
Job! 
 Ensure They Are Properly Trained! 
 Determine Their Environmental Compliance Record! 
 Determine Who Is in Charge of Their People! 
 Determine How They Will Affect Your Facility’s 
Environmental Compliance! 
Industrial Wastewater Compliance 59/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
ELEMENTS OF A SUCCESSFUL 
WASTEWATER COMPLIANCE PROGRAM 
1. DETAILED WRITTEN WASTEWATER COMPLIANCE 
INSPECTION GUIDELINES. 
2. DETAILED WRITTEN WASTEWATER COMPLIANCE BEST 
MANAGEMENT PRACTICES. 
3. EXTENSIVE EMPLOYEE TRAINING PROGRAMS 
4. PERIODIC REINFORCEMENT OF TRAINING 
5. SUFFICIENT DISCIPLINE REGARDING IMPLEMENTATION 
6. PERIODIC FOLLOW-UP 
Industrial Wastewater Compliance 60/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
THE IMPORTANCE OF A 
CLEAN ENVIRONMENT 
“I would ask all of us to remember 
that protecting our environment is 
about protecting where we live and 
how we live. Let us join together to 
protect our health, our economy, 
and our communities -- so all of us 
and our children and our 
grandchildren can enjoy a healthy 
and a prosperous life.” 
Carol Browner 
Former 
EPA 
Administrator 
Industrial Wastewater Compliance 61/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC

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Industrial wastewater

  • 1. INDUSTRIAL WASTEWATER COMPLIANCE CUSTOMIZED ENVIRONMENTAL TRAINING WELCOME Industrial Wastewater Compliance 1/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 2. INSTRUCTOR Insert Instructor Name Here Industrial Wastewater Compliance 2/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 3. OBJECTIVES  Discuss the National Pretreatment Program.  Discuss the Permitting Process.  Discuss Regulatory Inspections.  Discuss Wastewater Sampling Requirements.  Discuss Regulatory Enforcement Actions.  Discuss Reporting Requirements.  Discuss Signatory Requirements.  Discuss Self-Monitoring Requirements.  Discuss Recordkeeping Requirements.  Discuss Use of Contractors. Industrial Wastewater Compliance 3/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 4. GOALS  Understand the National Pretreatment Program.  Understand the Wastewater Permitting Process.  Understand Regulatory Inspections.  Be Familiar With Regulatory Enforcement Actions.  Be Familiar With Reporting Requirements.  Be Familiar With Signatory Requirements.  Be Familiar With Self-Monitoring Requirements.  Be Familiar With Recordkeeping Requirements. Industrial Wastewater Compliance 4/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 5. BACKGROUND  June 22, 1969, the Cuyahoga River in Cleveland is so polluted that it catches on fire.  Nearly 95% of the Great Lakes shoreline is impaired, primarily due to pollutants in fish tissue at levels that exceed standards to protect human health.  Nearly 40% of the waters of the U.S. are too polluted for basic uses such as fishing or swimming. Industrial Wastewater Compliance 5/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 6. LEARNERS  Supervisors  Facility Engineers  Maintenance Personnel  Department Managers  Building Occupants  Process Specialists  Environmental and Safety Committees Industrial Wastewater Compliance 6/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 7. OVERVIEW The goal of this course is to provide supervisors with the tools needed to understand the industrial wastewater compliance standard. It recommends practical, actions that can be carried out by facility management, maintenance personnel and building occupants. The course will help you to integrate good industrial wastewater practices into your existing organization and identify which of your staff have the necessary skills to carry out those activities. Industrial Wastewater Compliance 7/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 8. WHAT THIS COURSE DOES NOT DO The course is not intended to teach wastewater permit writing or to recommend alternative technologies. These specialties required training beyond the intended scope of this course. Where this expertise is needed, outside assistance should be solicited. Industrial Wastewater Compliance 8/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 9. CLEAN WATER ACT  In 1972, Congress passed the Clean Water Act (CWA) to restore and maintain the integrity of the nation’s waters. Industrial Wastewater Compliance 9/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 10. FEDERAL REGULATIONS Pertinent Regulations:  40 CFR 403 - General Pretreatment Regulations For Existing And New Sources Of Pollution. Industrial Wastewater Compliance 10/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 11. INDUSTRIAL WASTEWATER  Wastewater entering a treatment plant may contain organic pollutants, metals, nutrients, sediment, bacteria, and viruses.  Industrial processes, such as steel or chemical manufacturing, produce billions of gallons of wastewater daily. Some industrial pollutants are similar to those in municipal sewage, but often are more concentrated. Other industrial pollutants are more exotic and include a variety of heavy metals and synthetic organic compounds.  In sufficient dosages, they may present serious hazards to human health and aquatic organisms. Industrial Wastewater Compliance 11/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 12. PRETREATMENT  The National Pretreatment Program is a cooperative effort of federal, state, and local regulatory environmental agencies established to protect water quality.  The program is designed to reduce the level of pollutants discharged by industry and other non-domestic wastewater sources into municipal sewer systems.  The objective of the program is to protect the Publicly Owned Treatment Works (POTW) from pollutants that may interfere with plant operation, prevent untreated pollutants from being introduced into the POTW, and to improve opportunities for the POTW to reuse wastewater and biosolids that are generated. Industrial Wastewater Compliance 12/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 13. PRETREATMENT  The General Pretreatment Regulations require POTWS that meet certain requirements to develop local pretreatment programs to control industrial discharges into their municipal sewer systems. These programs must be approved by either EPA or the state acting as the pretreatment Approval Authority. More than 1,500 POTWs have developed Approved Pretreatment Programs.  EPA has also developed national categorical pretreatment standards that apply numeric pollutant limits to industrial users in specific industrial categories. The General Pretreatment Regulations include reporting and other requirements necessary to implement these categorical standards. Industrial Wastewater Compliance 13/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 14. PERMITS All Industrial Users (IUSs) must obtain permit, order, or similar means to ensure compliance with applicable pretreatment standards and requirements. Permits contain at a minimum:  Statement of duration (not to exceed five years);  Statement of nontransferabililty (unless outlined provisions are met);  Effluent limitations based on applicable standards;  Self-monitoring, sampling, reporting, notification, and record keeping requirements; Statement of applicable civil and criminal penalties; A schedule of compliance (where appropriate). Industrial Wastewater Compliance 14/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 15. PERMITS  Significant Industrial User (SIU) permits issued are site specific and tailored to the unique circumstances of the IU.  Permit conditions must establish clear and explicit requirements for the permittee.  Whether developing or reissuing a permit, the permitting process consists of three phases: •Phase I - Collection and verification of information •Phase II - Data interpretation and fact sheet development •Phase III - Permit development and issuance. Industrial Wastewater Compliance 15/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 16. PERMITS Phase I  As part of Phase I, Control Authorities may review and verify information contained in the permit application, perform an inspection of the IU for confirmation of facts, tally data, and potentially sample and analyze the IU’s wastestream.  Knowledgeable Control Authority personnel, effective communication, and SIU cooperation are essential to collection of complete and accurate information. Industrial Wastewater Compliance 16/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 17. PERMITS Phase II  Phase II requires that the Control Authority interpret data and other information and document the permit decision-making rationale, preferably in a permit fact sheet.  Although the contents of a fact sheet will vary by permittee, fact sheets should provide a justification of all permitting decisions.  Completed fact sheets should be included as part of the permit and provided to the Permittee to document the soundness of permitting decisions. Industrial Wastewater Compliance 17/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 18. PERMITS The following are components of a Permit Fact Sheet:  The basis for the categorical determination(s)  The identity and flow volume of all wastestreams generated and discharged to the POTW, and classified accordingly (i.e., regulated, unregulated, or dilution)  Data used and/or justification for estimates used to determine categorical limitations  Basis for limits imposed for categorical parameters.  Basis for limits imposed for non-categorical parameters.  Rationale for compliance schedules, special plans required, special conditions, etc.  Basis for monitoring and reporting frequencies. Industrial Wastewater Compliance 18/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 19. PERMITS Phase III  After all permitting decisions are made, the Control Authority must incorporate those decisions into a permit. The permit, signed by the specified Control Authority official is provided to the Permittee for comment and after comments are addressed, a final permit is issued to the IU.  While many comments may be easily addressed/resolved by the Control Authority, occasionally resolution must be obtained through a formal adjudicatory hearing process where both the Permittee and Control Authority present their case to a third party. Industrial Wastewater Compliance 19/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 20. PERMITS  Many POTWs also control contributions from non- SIUs using various means, such as through general permits issued to an entire industrial sector. These types of control mechanisms may not necessarily require compliance with specific pollutant limitations.  For example: • Grease trap maintenance and record keeping requirements for food establishments; • Maintenance and record keeping requirements for photo processors' silver reclamation units; • Best management practices for mercury recovery by hospitals and dentists. Industrial Wastewater Compliance 20/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 21. INSPECTIONS  Control Authorities are required to inspect and sample all Significant Industrial Users (SIUs) a minimum of once per year.  The frequency with which a Control Authority actually inspects an SIU may vary depending on issues such as the variability of an SIU’s effluent, the impact of their discharge on the POTW, and their compliance history.  Unscheduled inspections may more accurately reflect IU compliance status when the inspection is performed for that reason. Industrial Wastewater Compliance 21/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 22. INSPECTIONS  POTWs must evaluate, at least once every two years, whether each SIU needs a plan to control slug discharges (i.e., a discharge of a non-routine, episodic nature, including but not limited to an accidental spill or non-customary batch discharge).  To accurately evaluate the slug potential, Control Authorities likely will have to examine the SIU during normal operating conditions.  If undetected, slug discharges can have serious impacts on the POTW. Industrial Wastewater Compliance 22/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 23. SAMPLING  The General Pretreatment Regulations require Control Authorities to monitor each SIU at least annually and each SIU to self-monitor semi-annually.  The Control Authority should assess site-specific issues.  Sampling is the most appropriate method for verifying compliance with pretreatment standards.  Monitoring location(s) are designated by the Control Authority and must be such that compliance with permitted discharge limits can be determined. Industrial Wastewater Compliance 23/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 24. SAMPLING  Flow-proportional Composite Sampling - Control Authorities should measure flow to allow for collection of flow-proportioned composite samples, which are required, unless flow-proportional sampling is not feasible.  Grab Sampling - Desired analyses dictate the preparation protocols, equipment, and collection bottles to use to avoid contamination of samples or loss of pollutants through improper collection. Sampling for such pollutants as pH, cyanide, oil and grease, flashpoint, and volatile organic compounds require manual collection of grab samples. Industrial Wastewater Compliance 24/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 25. SAMPLING Proper sample collection and handling protocols include:  Field measurement records - may require information regarding sample location, condition of and programmed settings for sampling equipment, wastewater meter readings, and information for such parameters as pH and temperature which require analysis in the field.  Chain of custody forms serve as a link between field personnel and the laboratory and contain information regarding sample matrix, type, and handling.  Lab reports should contain the minimum information specified in 40 CFR §403.12(o)(1)(ii-iv). Industrial Wastewater Compliance 25/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 26. ENFORCEMENT The Enforcement Response Guides (ERG) identify responsible Control Authority officials, general time frame for actions, expected IU responses, and potential escalated actions based on:  The nature of the violation - pretreatment standards - reporting (late or deficient) - compliance schedules  Magnitude of the violation  Duration of the violation  Frequency of the violation (isolated or recurring)  Potential impact of the violation  Economic benefit gained by the violator  Attitude of the violator Industrial Wastewater Compliance 26/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 27. ENFORCEMENT Common enforcement mechanisms include:  Informal notice to IU  Informal meetings  Warning letter or Notice of Violation (NOV)  Administrative orders and compliance schedules  Administrative fines  Civil suits  Criminal prosecution  Termination of service (revocation of permit) Industrial Wastewater Compliance 27/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 28. REQUIREMENTS  Industrial Users (IUs) are required to comply with all applicable pretreatment standards and requirements.  Demonstration of compliance requires certain IUs to submit reports, self-monitor, and maintain records. Industrial Wastewater Compliance 28/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 29. BASELINE MONITORING REPORT  Each existing Industrial User that is subject to a categorical pretreatment standard (identified as a Categorical Industrial User, or CIU) is required to submit a BMR within 180 days after the effective date of the standard.  If a category determination has been requested, the BMR is not due until 180 days after a final administrative decision has been made concerning the industry's inclusion in the category.  At least 90 days prior to commencement of discharge, new sources are required to submit a Baseline Monitoring Report. Industrial Wastewater Compliance 29/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 30. BASELINE MONITORING REPORT There is a three-fold purpose for the BMR: 1.To provide baseline information on the industrial facility to Control Authority. 2.To determine wastewater discharge sampling points. 3.To determine compliance status with categorical pretreatment standards. Industrial Wastewater Compliance 30/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 31. BASELINE MONITORING REPORT The BMR must contain the following information:  Name and address of the facility and names of the operator and owners  List of all environmental control permits held by or for the facility  Description of operations, including the average rate of production, applicable Standard Industrial Classification (SIC) codes, schematic process diagrams, and points of discharge to the POTW from regulated processes.  Flow measurements (average daily and maximum daily) for regulated process wastestreams and nonregulated wastestreams, where necessary. Industrial Wastewater Compliance 31/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 32. BASELINE MONITORING REPORT The BMR must contain the following information: (continued)  Pollutant measurements [daily maximum, average concentration, and mass (where applicable)]and applicable standard.  Certification, by a qualified professional, reviewed by a representative of the CIU, of whether applicable pretreatment standards are being met and, if not, a description of the additional operation and maintenance (O&M) or pretreatment facilities that are needed to comply with the standards.  A schedule by which the IU will provide the additional O&M or pretreatment needed to comply with the applicable pretreatment standards. Industrial Wastewater Compliance 32/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 33. COMPLIANCE SCHEDULE REPORT  A Categorical Industrial User that is not in compliance with applicable categorical standards by the time the standards are effective often will have to modify process operations and/or install end-of-pipe treatment to comply.  Federal regulations require that the Control Authority develop and impose a compliance schedule for the CIU to install technology to meet applicable standards.  In no case can the final or completion date in the schedule be later than the final compliance date specified in the categorical standards. Industrial Wastewater Compliance 33/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 34. COMPLIANCE SCHEDULE REPORT  Compliance schedules are to contain increments of progress in the form of dates (not to exceed nine months per event) for commencement and completion of major actions leading to construction and operation of a pretreatment system and/or in-plant process modifications.  Major activities could include hiring an engineer, completing preliminary analysis and evaluation, finalizing plans, executing a contract for major components, commencing construction, completion of construction, or testing operation. Industrial Wastewater Compliance 34/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 35. COMPLIANCE SCHEDULE REPORT The CIU must submit progress reports to the Control Authority no later than 14 days following each date in the compliance schedule that include:  A statement of the CIU's status with respect to the compliance schedule.  A statement of when the CIU expects to be back on schedule if it is falling behind, and the reason for the delay. When a CIU is falling behind schedule, the Control Authority will closely monitor the CIU. If the CIU fails to demonstrate good faith in meeting the schedule, the Control Authority may consider initiating appropriate enforcement action to correct the problem(s). Industrial Wastewater Compliance 35/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 36. 90-DAY COMPLIANCE REPORT  CIUs are required to submit a final compliance report to the Control Authority. An existing source must file a final compliance report within 90 days following the final compliance date specified in a categorical regulation or within 90 days of the compliance date specified by the Control Authority, whichever is earlier. A new source must file a compliance report within 90 days from commencement of discharge to the POTW. Industrial Wastewater Compliance 36/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 37. 90-DAY COMPLIANCE REPORT The 90-Day Report reports must contain:  Flow measurements (average daily and maximum daily) for regulated process wastestreams and nonregulated wastestreams, where necessary.  Pollutant measurements [daily maximum, average concentration, and mass (where applicable)] and applicable standards.  Certification, by a qualified professional, reviewed by a representative of the CIU, of whether applicable pretreatment standards are being met and, if not, a description of the additional operation and maintenance (O&M) or pretreatment facilities that are needed to comply with the standards. Industrial Wastewater Compliance 37/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 38. UPSET REPORTS  An Upset is defined as an exceptional incident in which there is unintentional and temporary noncompliance with categorical standards due to factors beyond the reasonable control of the CIU.  An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operation. Industrial Wastewater Compliance 38/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 39. UPSET REPORTS CIUs are allowed an affirmative defense for noncompliance with categorical standards if they can demonstrate that the noncompliance was the result of an upset.  The CIU must submit at least an oral report to the Control Authority within 24 hours of becoming aware of the upset and a written report must also be submitted within five days.  In any enforcement action, the IU has the burden of proof in establishing that an upset has occurred. EPA is responsible for determining the technical validity of this claim. Industrial Wastewater Compliance 39/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 40. UPSET REPORTS An Industrial User who wishes to establish the affirmative defense of Upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence the following three criteria: (1) An Upset occurred and the Industrial User can identify the cause(s) of the Upset; (2) The facility was at the time being operated in a prudent and workman-like manner and in compliance with applicable operation and maintenance procedures; Industrial Wastewater Compliance 40/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 41. UPSET REPORTS (3) The Industrial User has submitted the following information to the POTW and Control Authority within 24 hours of becoming aware of the Upset (if this information is provided orally, a written submission must be provided within five days): (i) A description of the Indirect Discharge and cause of noncompliance; (ii) The period of noncompliance, including exact dates and times or, if not corrected, the anticipated time the noncompliance is expected to continue; (iii) Steps being taken and/or planned to reduce, eliminate and prevent recurrence of the noncompliance. Industrial Wastewater Compliance 41/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 42. UPSET REPORTS  In any enforcement action, the IU has the burden of proof in establishing that an upset has occurred.  EPA is responsible for determining the technical validity of this claim. Industrial Wastewater Compliance 42/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 43. PERIODIC COMPLIANCE REPORTS  After the final compliance date, CIUs are required to report, during the months of June and December, the self-monitoring results of their wastewater discharge(s). The Control Authority must also require semi-annual reporting from SIUs not subject to categorical standards.  EPA assumes that larger IUs and those that have more potential to cause problems would be required by the Control Authority to sample and report more often. All results for self-monitoring performed must be reported to the Control Authority, even if the IU is monitoring more frequently than required. Industrial Wastewater Compliance 43/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 44. PERIODIC COMPLIANCE REPORTS Periodic compliance reports must include:  Nature and concentration of pollutants limited by applicable categorical standards or required by the Control Authority  Flow data (average and maximum daily) as required by the Control Authority  Mass of pollutants discharged (applicable to CIUs where mass limits have been imposed)  Production rates (applicable to CIUs where equivalent limits have been imposed or where limits imposed are expressed in allowable pollutant discharged per unit of production). Industrial Wastewater Compliance 44/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 45. PERIODIC COMPLIANCE REPORTS  A Control Authority may choose to monitor IUs in lieu of the IU performing the self-monitoring.  Additionally, 40 CFR §403.12(e) and (h) require compliance with 40 CFR Part 136 (Guidelines for Establishing Test Procedures for the Analysis of Pollutants). To demonstrate compliance with these requirements, IUs may have to submit information regarding sample handling and analytical procedures to the Control Authority. Industrial Wastewater Compliance 45/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 46. BYPASS The General Pretreatment Regulations define “bypass” as the intentional diversion of wastestreams from any portion of a users treatment facility. If a bypass results in noncompliance, even if it was due to essential maintenance, the IU must provide a report to the Control Authority detailing a description of the bypass and the cause, the duration of the bypass, and the steps being taken and/or planned to reduce, eliminate, and prevent reoccurrence of the bypass. Industrial Wastewater Compliance 46/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 47. BYPASS  Oral notice must be provided to the Control Authority within 24 hours of the detection of an unanticipated bypass, with a written follow-up due within 5 days.  For an anticipated bypass, the IU must submit notice to the Control Authority, preferably 10 days prior to the intent to bypass.  All IUs are required to notify the Control Authority immediately of any discharges which may cause potential problems. These discharges include spills, slug loads, or any other discharge which may cause a potential problem to the POTW. Industrial Wastewater Compliance 47/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 48. NON-COMPLIANCE NOTIFICATION  The purpose of the Noncompliance Notification is to alert the POTW of a known violation and potential problems which may occur.  If monitoring performed by an IU indicates noncompliance, the IU is required to notify the Control Authority within 24 hours of becoming aware of the violation. In addition, the IU must repeat sampling and analysis and report results of the resampling within 30 days.  The repeat sampling is not required if the Control Authority samples the IU at least once per month or if the Control Authority samples the IU between the time of the original sample and the time the results of the sampling are received. Industrial Wastewater Compliance 48/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 49. NOTIFICATION OF CHANGED DISCHARGE All Industrial Users shall promptly notify the POTW in advance of any substantial change in the volume or character of pollutants in their discharge, including the listed or characteristic hazardous wastes for which the Industrial User has submitted initial notification. Industrial Wastewater Compliance 49/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 50. NOTIFICATION OF DISCHARGE OF HAZARDOUS WASTES  IUs discharging more than 15 kilograms per month of a waste, which if otherwise disposed of, would be a hazardous waste pursuant to the RCRA requirements under 40 CFR Part 261 are required to provide a one time written notification of such discharge to the Control Authority, State, and EPA.  IUs discharging any amount of waste, which if disposed of otherwise, would be an acutely hazardous waste pursuant to RCRA must also provide this notification.  This written notification must contain the EPA hazardous waste number and the type of discharge (i.e., batch, continuous). Industrial Wastewater Compliance 50/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 51. NOTIFICATION OF DISCHARGE OF HAZARDOUS WASTES If the IU discharges more than 100 kilograms per month of the hazardous waste, the written notification must also include:  An identification of the hazardous constituent in the IU's discharge,  An estimate of the mass and concentration of the constituents in the IU's discharge, and  An estimate of the mass and concentration of constituents in the IU's discharge in a year. Industrial Wastewater Compliance 51/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 52. NOTIFICATION OF DISCHARGE OF HAZARDOUS WASTES  IUs must also provide a certification accompanying this notification that a waste reduction program is in place to reduce the volume and toxicity of hazardous wastes to the greatest degree economically practical.  Within 90 days of the effective date of the listing of any additional hazardous wastes pursuant to RCRA, IUs must provide a notification of the discharge of such wastes. Industrial Wastewater Compliance 52/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 53. SIGNATORY AND CERTIFICATION REQUIREMENTS Baseline Monitoring Reports, 90-day compliance reports and periodic compliance reports from CIUs must be signed by an authorized representative of the facility and contain a certification statement The reports should be signed by one of the following:  A responsible corporate officer if the IU is a corporation.  A general partner or proprietor if the IU is a partnership or sole proprietorship.  A duly authorized representative of the above specified persons if such authorization is in writing, submitted to the Control Authority and specifies a person or position having overall responsibility for the facility. Industrial Wastewater Compliance 53/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 54. SIGNATORY AND CERTIFICATION REQUIREMENTS The certification statement must read as follows: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations." Industrial Wastewater Compliance 54/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 55. SELF-MONITORING REQUIREMENTS  All SIUs, including CIUs must conduct self-monitoring as part of several different reporting requirements.  For CIUs, this includes the BMR, 90- day compliance report and periodic compliance reports. Non-categorical SIUs are required to self-monitor as part of the periodic reporting requirements.  Sample collection and analysis for all required pretreatment program reports must be conducted using 40 CFR Part 136 procedures and its amendments. Industrial Wastewater Compliance 55/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 56. SELF-MONITORING REQUIREMENTS  Based on the specific pollutants regulated by categorical standards, different types of samples may have to be collected.  For BMR and 90-day compliance reports, a minimum of four grab samples must be collected for pH, cyanide, total phenols, oil and grease, sulfide, and volatile organics. If these pollutants are not regulated by the specific categorical standard, monitoring is not required.  Twenty-four hour flow-proportional composite samples must be collected for all other pollutants. The Control Authority may waive flow-proportional composite sampling if an IU demonstrates that flow-proportional is not feasible. In these cases, time-proportional composite samples may be collected. Industrial Wastewater Compliance 56/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 57. SELF-MONITORING REQUIREMENTS  For certain industries (i.e., electroplating, metal finishing, and electrical and electronic components) Control Authorities have the option of allowing the CIU to prepare and implement a Toxic Organic Management Plan (TOMP) in lieu of periodic monitoring.  TOMPs should identify all potential sources from which toxic organic materials could enter the wastestream and propose control measures to eliminate the possibility. Where a TOMP is allowed, an IU can demonstrate compliance through adherence to the TOMP and submission of periodic certification statements.  TOMPs cannot be used in lieu of monitoring for BMRs and 90-day compliance reporting requirements. Industrial Wastewater Compliance 57/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 58. RECORDKEEPING Information, at a minimum, shall include the following:  Sampling methods, dates and times  Identity of the person(s) collecting the samples and of the sampling location(s)  The dates the analyses were performed and the methods used  The identity of the person(s) performing the analyses and the results of the analyses. These records shall be retained for at least 3 years, or longer in cases where there is pending litigation involving the Control Authority or IU, or when requested by the Approval Authority. Industrial Wastewater Compliance 58/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 59. TIPS FOR USING CONTRACTORS  Remember, You Control Your Facility or Area!  Review Procedures With Them Before Starting the Job!  Ensure They Are Properly Trained!  Determine Their Environmental Compliance Record!  Determine Who Is in Charge of Their People!  Determine How They Will Affect Your Facility’s Environmental Compliance! Industrial Wastewater Compliance 59/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 60. ELEMENTS OF A SUCCESSFUL WASTEWATER COMPLIANCE PROGRAM 1. DETAILED WRITTEN WASTEWATER COMPLIANCE INSPECTION GUIDELINES. 2. DETAILED WRITTEN WASTEWATER COMPLIANCE BEST MANAGEMENT PRACTICES. 3. EXTENSIVE EMPLOYEE TRAINING PROGRAMS 4. PERIODIC REINFORCEMENT OF TRAINING 5. SUFFICIENT DISCIPLINE REGARDING IMPLEMENTATION 6. PERIODIC FOLLOW-UP Industrial Wastewater Compliance 60/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC
  • 61. THE IMPORTANCE OF A CLEAN ENVIRONMENT “I would ask all of us to remember that protecting our environment is about protecting where we live and how we live. Let us join together to protect our health, our economy, and our communities -- so all of us and our children and our grandchildren can enjoy a healthy and a prosperous life.” Carol Browner Former EPA Administrator Industrial Wastewater Compliance 61/61 © Copyright Training 4 Today 2001 Published by EnviroWin Software LLC

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  9. The industrial boom in the United States during the 1950s and 60s brought with it a level of pollution never before seen in this country. Scenes of dying fish, burning rivers, and thick black smog engulfing major metropolitan areas were images and stories repeated regularly on the evening news. In 1972, Congress passed the Clean Water Act (CWA) to restore and maintain the integrity of the nation’s waters. Although prior legislation had been enacted to address water pollution, those previous efforts were developed with other goals in mind. For example, the 1899 Rivers and Harbors Act protected navigational interests while the 1948 Water Pollution Control Act and the 1956 Federal Water Pollution Control Act merely provided limited funding for State and local governments to address water pollution concerns on their own.
  10. To address “indirect discharges” from industries to Publicly Owned Treatment Works (POTWs), EPA, through CWA authorities, established the National Pretreatment Program as a component of the NPDES Permitting Program. The National Pretreatment Program requires industrial and commercial dischargers to treat or control pollutants in their wastewater prior to discharge to POTWs. In 1986, more than one-third of all toxic pollutants entered the nation’s waters from publicly owned treatment works (POTWs) through industrial discharges to public sewers. This training will look at primarily at 40 CFR 403, General Pretreatment Regulations For Existing And New Sources Of Pollution.
  11. Industrial Wastewater Wastewater entering a treatment plant may contain organic pollutants (including raw sewage), metals, nutrients, sediment, bacteria, and viruses. Toxic substances used in the home such as motor oil, paint, household cleaners, and pesticides - or substances released by industries, also make their way into sanitary sewers. Industrial processes, such as steel or chemical manufacturing, produce billions of gallons of wastewater daily. Some industrial pollutants are similar to those in municipal sewage, but often are more concentrated. Other industrial pollutants are more exotic and include a variety of heavy metals and synthetic organic compounds. In sufficient dosages, they may present serious hazards to human health and aquatic organisms.
  12. Pretreatment The National Pretreatment Program is a cooperative effort of federal, state, and local regulatory environmental agencies established to protect water quality. The program is designed to reduce the level of pollutants discharged by industry and other non-domestic wastewater sources into municipal sewer systems, and thereby, reduce the amount of pollutants released into the environment through wastewater. The objective of the program is to protect the Publicly Owned Treatment Works (POTW) from pollutants that may interfere with plant operation, prevent untreated pollutants from being introduced into the POTW, and to improve opportunities for the POTW to reuse wastewater and biosolids that are generated.
  13. Pretreatment The General Pretreatment Regulations require POTWS that meet certain requirements to develop local pretreatment programs to control industrial discharges into their municipal sewer systems. These programs must be approved by either EPA or the state acting as the pretreatment Approval Authority. More than 1,500 POTWs have developed Approved Pretreatment Programs. EPA has also developed national categorical pretreatment standards that apply numeric pollutant limits to industrial users in specific industrial categories. The General Pretreatment Regulations include reporting and other requirements necessary to implement these categorical standards. This course will look at EPA’s Guidance for Industrial Users (IUs).
  14. Permitting The General Pretreatment Regulations require all Industrial Users (IUSs) be controlled through permit, order, or similar means to ensure compliance with applicable pretreatment standards and requirements. 40 CFR Section 403.8(f)(1)(iii)(A-E) clarifies this requirement to specify that all SIUs be issued a permit or equivalent individual control mechanism which contains, at a minimum: Statement of duration (not to exceed five years); Statement of nontransferabililty (unless outlined provisions are met); Effluent limitations based on applicable standards; Self-monitoring, sampling, reporting, notification, and record keeping requirements; Statement of applicable civil and criminal penalties; and A schedule of compliance (where appropriate). EPA’s 1989 Industrial User Permitting Guidance Manual details procedures for drafting IU discharge permits.
  15. Permits Significant Industrial User (SIU) permits issued are site specific and tailored to the unique circumstances of the IU. Permit conditions must establish clear and explicit requirements for the permittee, to include using such terms such as “shall” and “must” in lieu of vague terms such as “recommend” or “may”. The Control Authority must document its decision-making process when developing permits to ensure defensibility and enforceability. Adherence to sound, documented procedures will prevent any arbitrary and capricious claims by the permittee. Whether developing or reissuing a permit, the permitting process consists of three phases: Phase I - Collection and verification of information Phase II - Data interpretation and fact sheet development Phase III - Permit development and issuance.
  16. Phase I As part of Phase I, Control Authorities may review and verify information contained in the permit application, perform an inspection of the IU for confirmation of facts, tally data, and potentially sample and analyze the IU’s wastestream. Knowledgeable Control Authority personnel, effective communication, and SIU cooperation are essential to collection of complete and accurate information.
  17. Phase II Phase II requires that the Control Authority interpret data and other information and document the permit decision-making rationale, preferably in a permit fact sheet. Although the contents of a fact sheet will vary by permittee, fact sheets should provide a justification of all permitting decisions. Completed fact sheets should be included as part of the permit and provided to the Permittee to document the soundness of permitting decisions.
  18. Phase II The following are components of a Permit Fact Sheet: The basis for the categorical determination(s) The identity and flow volume of all wastestreams generated and discharged to the POTW, and classified accordingly (i.e., regulated, unregulated, or dilution) Data used and/or justification for estimates used to determine categorical limitations Basis for limits imposed for categorical parameters. Basis for limits imposed for non-categorical parameters Rationale for compliance schedules, special plans required, special conditions, etc. Basis for monitoring and reporting frequencies.
  19. Phase III After all permitting decisions are made, the Control Authority must incorporate those decisions into a permit. The permit, signed by the specified Control Authority official is provided to the Permittee for comment and after comments are addressed, a final permit is issued to the IU. While many comments may be easily addressed/resolved by the Control Authority, occasionally resolution must be obtained through a formal adjudicatory hearing process where both the Permittee and Control Authority present their case to a third party.
  20. Other Controls Many POTWs also control contributions from non-SIUs using various means, such as through general permits issued to an entire industrial sector. These types of control mechanisms may not necessarily require compliance with specific pollutant limitations. For example: grease trap maintenance and record keeping requirements for food establishments; maintenance and record keeping requirements for photo processors' silver reclamation units; best management practices for mercury recovery by hospitals and dentists. Industrial sector general permitting programs are common where a real or potential POTW problem is linked to a particular pollutant discharged (e.g., collection system blockages caused by the discharge of excess oils and grease from food establishments). POTWs do have authority to enforce their SUO or rules or regulations against non-SIUs without the need for any type of individual control mechanism. Control Authorities do have the authority to require non-SIUs to comply with pretreatment standards and requirements contained in their local regulations and then take appropriate actions against IUs as noncompliance is identified.
  21. INSPECTIONS Control Authorities are required to inspect and sample all Significant Industrial Users (SIUs) a minimum of once per year. The frequency with which a Control Authority actually inspects an SIU may vary depending on issues such as the variability of an SIU’s effluent, the impact of their discharge on the POTW, and their compliance history. Inspection considerations will hinge upon the type of inspection performed (i.e., scheduled, unscheduled or demand). EPA’s 1994 Industrial User Inspection and Sampling Manual for POTWs provides a detailed reference for inspection procedures and protocols. Scheduled inspections are useful when the Control Authority wants to gather specific information from the facility that necessitates meeting with specific SIU contacts. However, since scheduled inspections may interrupt normal operations (e.g., altered production schedule as a result of preparative work undertaken by the IU), unscheduled inspections may more accurately reflect IU compliance status when the inspection is performed for that reason.
  22. INSPECTIONS POTWs must evaluate, at least once every two years, whether each SIU needs a plan to control slug discharges (i.e., a discharge of a non-routine, episodic nature, including but not limited to an accidental spill or non-customary batch discharge). To accurately evaluate the slug potential, Control Authorities likely will have to examine the SIU during normal operating conditions. If undetected, slug discharges can have serious impacts on the POTW. EPA’s 1991 Control of Slug Loadings to POTWs Guidance Manual provides a description of procedures for development, implementation, and review of slug control plans.
  23. Sampling The General Pretreatment Regulations require Control Authorities to monitor each SIU at least annually and each SIU to self-monitor semi-annually. As with inspections, the Control Authority should assess site-specific issues, such as SIU effluent variability, impact of this effluent on the POTW, and the SIU’s compliance history to determine appropriate sampling frequencies (i.e., if more frequent monitoring is necessary). A more detailed discussion of IU monitoring requirements is provided in Chapter 5. For more detailed information on sampling frequencies, consult EPA’s 1994 Industrial User Inspection and Sampling Manual for POTWs. Sampling is the most appropriate method for verifying compliance with pretreatment standards. Monitoring location(s) are designated by the Control Authority and must be such that compliance with permitted discharge limits can be determined. Where possible, the Control Authority should not designate monitoring locations that are confined spaces or that are difficult to access or difficult to place the automated sampling equipment.
  24. Sampling Flow-proportional Composite Sampling - Control Authorities should measure flow to allow for collection of flow-proportioned composite samples, which are required, unless flow-proportional sampling is not feasible. Flow-proportional composite samples are preferred over time composite samples particularly where the monitored discharge is intermittent or variable. Grab Sampling - Desired analyses dictate the preparation protocols, equipment, and collection bottles to use to avoid contamination of samples or loss of pollutants through improper collection. Sampling for such pollutants as pH, cyanide, oil and grease, flashpoint, and volatile organic compounds require manual collection of grab samples. Similar to composite samples, grab samples must be representative of the monitored discharge and are to be collected from actively flowing wastestreams. Fluctuations in flow or the nature of the discharge may require collection of and hand-compositing of more than one grab sample to accurately access compliance. To ensure defensibility of data, Control Authorities should develop and implement standard operating procedures and policies detailing sample collection and handling protocols in accordance with 40 CFR Part 136.
  25. Sampling Adherence to proper sample collection and handling protocols, 40 CFR Part 136 approved analytical methodologies, and record keeping requirements can be verified through review of field measurement records, chain of custodies, and lab reports. Field measurement records may require information regarding sample location, condition of and programmed settings for sampling equipment, wastewater meter readings, and information for such parameters as pH and temperature which require analysis in the field. Chain of custody forms serve as a link between field personnel and the laboratory and contain information regarding sample matrix, type, and handling. Lab reports should contain the minimum information specified in 40 CFR §403.12(o)(1)(ii-iv) as well as any additional information necessary to demonstrate compliance with 40 CFR Part 136 requirements (e.g., analytical methodology, sample preparation date and time, time of analysis).
  26. Enforcement In addition to requirements for permitting, sampling, and inspecting IUs, the General Pretreatment Regulations also require Control Authorities to review IU reports and plans, and respond to instances of IU noncompliance in a timely, fair, and consistent manner. Enforcement of pretreatment requirements is a critical element of the Pretreatment Program. Controlling Authorities have developed Enforcement Response Guides (ERGs). ERGs identify responsible Control Authority officials, general time frame for actions, expected IU responses, and potential escalated actions based on: the nature of the violation - pretreatment standards - reporting (late or deficient) - compliance schedules magnitude of the violation duration of the violation frequency of the violation (isolated or recurring) (potential) impact of the violation (e.g., interference, pass through, or POTW worker safety) economic benefit gained by the violator attitude of the violator
  27. Enforcement Actions The range of enforcement mechanisms available to a Control Authority depends on the specific legal authorities it has been given by city, county, and State legislatures. These mechanisms may range from a simple telephone call to suits seeking significant criminal penalties. Common enforcement mechanisms include: Informal notice to IU Informal meetings Warning letter or Notice of Violation (NOV) Administrative orders and compliance schedules Administrative fines Civil suits Criminal prosecution Termination of service (revocation of permit)
  28. Industrial Wastewater Requirements Industrial Users (IUs) are required to comply with all applicable pretreatment standards and requirements. Demonstration of compliance requires certain IUs to submit reports, self-monitor, and maintain records.
  29. Categorical Industrial User (CIU) Reporting Requirements Baseline Monitoring Report (BMR) [40 CFR §403.12(b)] Each existing Industrial User that is subject to a categorical pretreatment standard (identified as a Categorical Industrial User, or CIU) is required to submit a BMR within 180 days after the effective date of the standard. If a category determination has been requested, the BMR is not due until 180 days after a final administrative decision has been made concerning the industry's inclusion in the category. At least 90 days prior to commencement of discharge, new sources are required to submit the above information, excluding the certification and compliance schedule, and information on the method that the source intends to use to meet the applicable pretreatment standards.
  30. Baseline Monitoring Report (BMR) There is a three-fold purpose for the BMR: To provide baseline information on the industrial facility to Control Authority. To determine wastewater discharge sampling points. To determine compliance status with categorical pretreatment standards.
  31. Categorical Industrial User (CIU) Reporting Requirements The BMR must contain the following information: Name and address of the facility and names of the operator and owners List of all environmental control permits held by or for the facility Description of operations, including the average rate of production, applicable Standard Industrial Classification (SIC) codes, schematic process diagrams, and points of discharge to the POTW from regulated processes. Flow measurements (average daily and maximum daily) for regulated process wastestreams and nonregulated wastestreams, where necessary.
  32. Categorical Industrial User (CIU) Reporting Requirements The BMR must contain the following information: (continued) Pollutant measurements [daily maximum, average concentration, and mass (where applicable)]and applicable standards Certification, by a qualified professional, reviewed by a representative of the CIU, of whether applicable pretreatment standards are being met and, if not, a description of the additional operation and maintenance (O&M) or pretreatment facilities that are needed to comply with the standards A schedule by which the IU will provide the additional O&M or pretreatment needed to comply with the applicable pretreatment standards. In addition to the certification noted above, BMRs must be signed and certified as detailed in 40 CFR §403.12(l) and as described later in this Chapter. If a CIU has already submitted the specific information required in a permit application or data disclosure form and this information is still current, it need not be reproduced and resubmitted in the BMR. The BMR is a one-time report, unless changed Federal categorical standards require submission of a new BMR.
  33. Compliance Schedule Progress Report [40 CFR §403.12(c)(3)] A CIU that is not in compliance with applicable categorical standards by the time the standards are effective often will have to modify process operations and/or install end-of-pipe treatment to comply. Federal regulations require that the Control Authority develop and impose a compliance schedule for the CIU to install technology to meet applicable standards. As part of the BMR, a CIU that is unable to comply with the categorical standards must include a schedule for attaining compliance with the discharge standards. In no case can the final or completion date in the schedule be later than the final compliance date specified in the categorical standards. If deemed appropriate, the Control Authority may require compliance earlier than the final compliance date specified in the Federal regulations.
  34. Compliance Schedule Progress Report (continued) Compliance schedules are to contain increments of progress in the form of dates (not to exceed nine months per event) for commencement and completion of major actions leading to construction and operation of a pretreatment system and/or in-plant process modifications. Major activities could include hiring an engineer, completing preliminary analysis and evaluation, finalizing plans, executing a contract for major components, commencing construction, completion of construction, or testing operation.
  35. Compliance Schedule Progress Report (continued) In addition, the CIU must submit progress reports to the Control Authority no later than 14 days following each date in the compliance schedule (and final date for compliance), that include: a statement of the CIU's status with respect to the compliance schedule a statement of when the CIU expects to be back on schedule if it is falling behind, and the reason for the delay and steps being taken by the IU to return to the established schedule.   The Control Authority will review these reports as quickly as possible. When a CIU is falling behind schedule, the Control Authority will closely monitor the CIU. If the CIU fails to demonstrate good faith in meeting the schedule, the Control Authority may consider initiating appropriate enforcement action to correct the problem(s).
  36. 90-Day Compliance Reports [40 CFR §403.12(d) Section 403.12(d) of the General Pretreatment Regulations requires a CIU to submit a final compliance report to the Control Authority. An existing source must file a final compliance report within 90 days following the final compliance date specified in a categorical regulation or within 90 days of the compliance date specified by the Control Authority, whichever is earlier. A new source must file a compliance report within 90 days from commencement of discharge to the POTW. The 90-day final compliance reports must be signed and certified as detailed in 40 CFR §403.12(l).
  37. 90-Day Reports (continued) The 90-Day Report reports must contain: flow measurements (average daily and maximum daily) for regulated process wastestreams and nonregulated wastestreams, where necessary pollutant measurements [daily maximum, average concentration, and mass (where applicable)] and applicable standards certification, by a qualified professional, reviewed by a representative of the CIU, of whether applicable pretreatment standards are being met and, if not, a description of the additional operation and maintenance (O&M) or pretreatment facilities that are needed to comply with the standards.
  38. Upset Reports [40 CFR §403.16] An Upset is defined as an exceptional incident in which there is unintentional and temporary noncompliance with categorical standards due to factors beyond the reasonable control of the CIU. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operation.
  39. Upset Reports (continued) CIUs are allowed an affirmative defense for noncompliance with categorical standards if they can demonstrate that the noncompliance was the result of an upset. The CIU must submit at least an oral report to the Control Authority within 24 hours of becoming aware of the upset and a written report must also be submitted within five days. In any enforcement action, the IU has the burden of proof in establishing that an upset has occurred. EPA is responsible for determining the technical validity of this claim.
  40. Upset Reports (continued) An Industrial User who wishes to establish the affirmative defense of Upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence the following three criteria: (1) An Upset occurred and the Industrial User can identify the cause(s) of the Upset; (2) The facility was at the time being operated in a prudent and workman-like manner and in compliance with applicable operation and maintenance procedures;
  41. Upset Reports (continued) (3) The Industrial User has submitted the following information to the POTW and Control Authority within 24 hours of becoming aware of the Upset (if this information is provided orally, a written submission must be provided within five days): (i) A description of the Indirect Discharge and cause of noncompliance; (ii) The period of noncompliance, including exact dates and times or, if not corrected, the anticipated time the noncompliance is expected to continue; (iii) Steps being taken and/or planned to reduce, eliminate and prevent recurrence of the noncompliance.
  42. Upset Reports (continued) In any enforcement action, the IU has the burden of proof in establishing that an upset has occurred. EPA is responsible for determining the technical validity of this claim.
  43. Periodic Compliance Reports [40 CFR §403.12 (e) & (h)] After the final compliance date, CIUs are required to report, during the months of June and December, the self-monitoring results of their wastewater discharge(s). The Control Authority must also require semi-annual reporting from SIUs not subject to categorical standards. EPA established a minimum frequency of once every six months, determining this to be adequate for small SIUs or other facilities that have little potential to cause pass-through or interference or to contaminate the sewage sludge. EPA assumed that larger IUs and those that have more potential to cause problems would be required by the Control Authority to sample and report more often. All results for self-monitoring performed must be reported to the Control Authority, even if the IU is monitoring more frequently than required.
  44. Periodic Compliance Reports (continued) Periodic compliance reports must include: nature and concentration of pollutants limited by applicable categorical standards or required by the Control Authority flow data (average and maximum daily) as required by the Control Authority mass of pollutants discharged (applicable to CIUs where mass limits have been imposed) production rates (applicable to CIUs where equivalent limits have been imposed or where limits imposed are expressed in allowable pollutant discharged per unit of production).
  45. Periodic Compliance Reports (continued) A Control Authority may choose to monitor IUs in lieu of the IU performing the self-monitoring. Additionally, 40 CFR §403.12(e) and (h) require compliance with 40 CFR Part 136 (Guidelines for Establishing Test Procedures for the Analysis of Pollutants). To demonstrate compliance with these requirements, IUs may have to submit information regarding sample handling and analytical procedures to the Control Authority.
  46. Bypass [40 CFR §403.17] The General Pretreatment Regulations define “bypass” as the intentional diversion of wastestreams from any portion of a users treatment facility. If a bypass results in noncompliance, even if it was due to essential maintenance, the IU must provide a report to the Control Authority detailing a description of the bypass and the cause, the duration of the bypass, and the steps being taken and/or planned to reduce, eliminate, and prevent reoccurrence of the bypass.
  47. Bypass [40 CFR §403.17] Oral notice must be provided to the Control Authority within 24 hours of the detection of an unanticipated bypass, with a written follow-up due within 5 days. For an anticipated bypass, the IU must submit notice to the Control Authority, preferably 10 days prior to the intent to bypass. All IUs are required to notify the Control Authority immediately of any discharges which may cause potential problems. These discharges include spills, slug loads, or any other discharge which may cause a potential problem to the POTW.
  48. Noncompliance Notification [40 CFR §403.12(g)(2)] The purpose of the Noncompliance Notification is to alert the POTW of a known violation and potential problems which may occur. If monitoring performed by an IU indicates noncompliance, the IU is required to notify the Control Authority within 24 hours of becoming aware of the violation. In addition, the IU must repeat sampling and analysis and report results of the resampling within 30 days. The repeat sampling is not required if the Control Authority samples the IU at least once per month or if the Control Authority samples the IU between the time of the original sample and the time the results of the sampling are received.
  49. Notification of Changed Discharge [40 CFR §403.12(j)] All Industrial Users shall promptly notify the POTW in advance of any substantial change in the volume or character of pollutants in their discharge, including the listed or characteristic hazardous wastes for which the Industrial User has submitted initial notification.
  50. Notification of Discharge of Hazardous Wastes [40 CFR §403.12(p)] IUs discharging more than 15 kilograms per month of a waste, which if otherwise disposed of, would be a hazardous waste pursuant to the RCRA requirements under 40 CFR Part 261 are required to provide a one time written notification of such discharge to the Control Authority, State, and EPA. IUs discharging any amount of waste, which if disposed of otherwise, would be an acutely hazardous waste pursuant to RCRA must also provide this notification. This written notification must contain the EPA hazardous waste number and the type of discharge (i.e., batch, continuous).
  51. Notification of Discharge of Hazardous Wastes (continued) If the IU discharges more than 100 kilograms per month of the hazardous waste, the written notification must also include: an identification of the hazardous constituent in the IU's discharge, an estimate of the mass and concentration of the constituents in the IU's discharge, and an estimate of the mass and concentration of constituents in the IU's discharge in a year.
  52. Notification of Discharge of Hazardous Wastes (continued) IUs must also provide a certification accompanying this notification that a waste reduction program is in place to reduce the volume and toxicity of hazardous wastes to the greatest degree economically practical. Within 90 days of the effective date of the listing of any additional hazardous wastes pursuant to RCRA, Ius must provide a notification of the discharge of such wastes.
  53. Signatory and Certification Requirements [40 CFR §403.12(l)] Baseline Monitoring Reports, 90-day compliance reports and periodic compliance reports from CIUs must be signed by an authorized representative of the facility and contain a certification statement attesting to the integrity of the information reported. The reports should be signed by one of the following: A responsible corporate officer if the IU is a corporation A general partner or proprietor if the IU is a partnership or sole proprietorship A duly authorized representative of the above specified persons if such authorization is in writing, submitted to the Control Authority and specifies a person or position having overall responsibility for the facility where the discharge originates or having overall responsibility of environmental matters for the facility.
  54. Certification Statement As required in 40 CFR §403.6(a)(2)(ii), the certification statement must read as follows:   "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations." While Federal regulations only require Control Authorities to require these signatures and certifications from CIUs, many POTWs have found it important to impose these requirements for all IU reports. To facilitate compliance, many Control Authorities have developed forms that include the certification statement and signatory requirements for use by all IUs.
  55. Self-Monitoring Requirements All Significant Industrial Users (SIUs), including Categorical Industrial Users (CIUs) must conduct self-monitoring as part of several different reporting requirements as previously noted. For CIUs, this includes the BMR, 90-day compliance report and periodic compliance reports. Non-categorical SIUs are required to self-monitor as part of the periodic reporting requirements (40 CFR §403.12(h)). Sample collection and analysis for all required pretreatment program reports must be conducted using 40 CFR Part 136 procedures and its amendments. 40 CFR 136 includes approved biological methods, inorganic test procedures, test procedures non-pesticide organic compounds, test procedures for pesticides, radiological test procedures, and a list of approved pharmaceutical pollutants. 40 CFR 136 also provides information on how to apply for approval of alternative test procedures.
  56. Self-Monitoring Requirements Based on the specific pollutants regulated by categorical standards, different types of samples may have to be collected. For BMR and 90-day compliance reports, a minimum of four grab samples must be collected for pH, cyanide, total phenols, oil and grease, sulfide, and volatile organics. If these pollutants are not regulated by the specific categorical standard, monitoring is not required. Twenty-four hour flow-proportional composite samples must be collected for all other pollutants. The Control Authority may waive flow-proportional composite sampling if an IU demonstrates that flow-proportional is not feasible. In these cases, time-proportional composite samples may be collected. Self-monitoring for periodic compliance reports must be conducted in accordance with the IU’s discharge permit requirements. The Control Authority must ensure that these permits specify sampling location(s), required sampling frequencies, sample types to be collected, sampling and analytical procedures (40 CFR Part 136), and associated reporting requirements. At a minimum, CIUs must monitor for all categorically regulated pollutants at least once every six months, although, permits issued by the local Control Authority may require more frequent monitoring.
  57. Self-Monitoring For certain industries (i.e., electroplating, metal finishing, and electrical and electronic components) Control Authorities have the option of allowing the CIU to prepare and implement a Toxic Organic Management Plan (TOMP) in lieu of periodic monitoring. In those instances, the TOMP should identify all potential sources from which toxic organic materials could enter the wastestream and propose control measures to eliminate the possibility. Where a TOMP is allowed, an IU can demonstrate compliance through adherence to the TOMP and submission of periodic certification statements attesting to the fact that: “no dumping of concentrated toxic organic pollutants has occurred and that the facility’s TOMP is being implemented.” TOMPs cannot be used in lieu of monitoring for BMRs and 90-day compliance reporting requirements.
  58. Recordkeeping IUs are required to maintain records of their monitoring activities [40 CFR §403.12(O)]. Information, at a minimum, shall include the following: sampling methods, dates and times identity of the person(s) collecting the samples and of the sampling location(s) the dates the analyses were performed and the methods used the identity of the person(s) performing the analyses and the results of the analyses.   These records shall be retained for at least 3 years, or longer in cases where there is pending litigation involving the Control Authority or IU, or when requested by the Approval Authority. These records must be available to the Control Authority and Approval Authority for review and copying. Historically, most Control Authorities do not dispose of any records, rather older records are archived at an off-site location.
  59. Remember, You Control Your Facility or Area! Do not let contractors violate the law on your property. Take time to review procedures with them before they begin the job. Ensure they are properly trained and know how to follow your businesses Best Management Practices. Before you hire them, investigate their environmental compliance record. Enforcement agencies normally will disclose violators. Before the job begins, find out who is in charge and hold them accountable for maintaining environmental compliance. Before any job begins, determine how the work will affect your facility’s environmental compliance!
  60. A Successful Wastewater Pretreatment Program takes work. A successful program incorporates these elements: DETAILED WRITTEN WASTEWATER PRETREATMENT INSPECTION GUIDELINES. 2. DETAILED WRITTEN WASTEWATER PRETREATMENT BEST MANAGEMENT PRACTICES. 3. EXTENSIVE EMPLOYEE TRAINING PROGRAMS 4. PERIODIC REINFORCEMENT OF TRAINING 5. SUFFICIENT DISCIPLINE REGARDING IMPLEMENTATION 6. PERIODIC FOLLOW-UP
  61. In closing, it is important to remember the words of Carol Browner, EPA Administrator during the Clinton Administration. She said: “I would ask all of us to remember that protecting our environment is about protecting where we live and how we live. Let us join together to protect our health, our economy, and our communities -- so all of us and our children and our grandchildren can enjoy a healthy and a prosperous life.”