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IMPROVING REFRACTORY  LINING LIFE AND ENERGY SAVING  IN FURNACE OPERATIONS. by  S.P.SHENOY C.E.O.,   211, RAIKAR CHAMBERS,  GOVANDI EAST , MUMBAI–400 088. INDIA. Tel. : 91-22-6797 8060  Fax : 91-22-2555 2459 Email : espon@vsnl.net Website : www.esponcoating.com
MAJOR COSTS  IN FURNACE OPERATION. ,[object Object],[object Object],[object Object],REDUCED COST = IMPROVED PROFITABILITY
REFRACTORY PROBLEMS  ,[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
 
PROPERTIES OF ESPON-RC ,[object Object],[object Object],[object Object],[object Object],[object Object]
PROPERTIES OF ESPON-RC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
BENEFITS OF ESPON-RC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FURNACE WALL BEFORE COATING.
FURNACE WALL AFTER COATING.
BURNER BLOCK BEFORE COATING.
BURNER BLOCK AFTER COATING.
What happened after coating  the Refractory Lining??
Rs.  80,000/- Cost of Coating Rs. 15,20,000/- Net Annual Saving Rs. 16,00,000/- ---- Value of  Annual Saving 80,000 litres ---- Annual Saving 38 ltrs per ton 40 ltrs per ton Fuel Consumption 21 Months 12 Months Refractory Lining Life With  ESPON-RC  Coating Without  Coating
 
Case Study No. 2 At a leading Forge Shop in Rajkot, savings reported in furnace oil consumption = 3% per day.
Rs.  8,600/- Cost of coating Rs. 1,21,000/- Savings in 6 months Rs. 21,600  (Rs.24 x 900 ltrs.) Monthly Saving Rs.  1,29,600/- 6 Monthly Saving Rs. 24/-  Oil price per litre 900 Litres Oil saving per month 25 Days No. of working days per month 36 Litres (1200 x 3%) Oil Saving per day
SUMMARY ,[object Object],[object Object]
THANK YOU ! S.P.SHENOY 9820712387 [email_address]

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Improving Refractory Lining Life & Energy Saving in FO

  • 1. IMPROVING REFRACTORY LINING LIFE AND ENERGY SAVING IN FURNACE OPERATIONS. by S.P.SHENOY C.E.O., 211, RAIKAR CHAMBERS, GOVANDI EAST , MUMBAI–400 088. INDIA. Tel. : 91-22-6797 8060 Fax : 91-22-2555 2459 Email : espon@vsnl.net Website : www.esponcoating.com
  • 2.
  • 3.
  • 4.  
  • 5.  
  • 6.  
  • 7.
  • 8.
  • 9.
  • 11. FURNACE WALL AFTER COATING.
  • 13. BURNER BLOCK AFTER COATING.
  • 14. What happened after coating the Refractory Lining??
  • 15. Rs. 80,000/- Cost of Coating Rs. 15,20,000/- Net Annual Saving Rs. 16,00,000/- ---- Value of Annual Saving 80,000 litres ---- Annual Saving 38 ltrs per ton 40 ltrs per ton Fuel Consumption 21 Months 12 Months Refractory Lining Life With ESPON-RC Coating Without Coating
  • 16.  
  • 17. Case Study No. 2 At a leading Forge Shop in Rajkot, savings reported in furnace oil consumption = 3% per day.
  • 18. Rs. 8,600/- Cost of coating Rs. 1,21,000/- Savings in 6 months Rs. 21,600 (Rs.24 x 900 ltrs.) Monthly Saving Rs. 1,29,600/- 6 Monthly Saving Rs. 24/- Oil price per litre 900 Litres Oil saving per month 25 Days No. of working days per month 36 Litres (1200 x 3%) Oil Saving per day
  • 19.
  • 20. THANK YOU ! S.P.SHENOY 9820712387 [email_address]