The document discusses Industrial Combustion's line of burner solutions for boilers. It describes several burner series that vary in capacity and fuel options. The burners are designed for high efficiency and low emissions. They feature technologies like modulating controls, excess air trimming, and flue gas recirculation to optimize performance and reduce emissions. The document also discusses integrated burner management systems that can further increase fuel savings when paired with the burners.
Combustion sources such as furnaces and fired
heaters play a critical role in the process industry.
Unfortunately, combustion requires large amounts of
fuel (gas, fuel oil). As a result, combustion efficiency
directly influences the performance and operational
costs of production facilities. However, efficiency is not
the only concern. Compliance and safety are major
challenges as well.
Process Heaters, Furnaces and Fired Heaters: Improving Efficiency and Reducin...Belilove Company-Engineers
A process heater is a direct-fired heat exchanger that uses the hot gases of combustion to raise the temperature of a feed owing through coils of tubes aligned throughout the heater. Depending on the use, these are also called furnaces or red heaters. Some heaters simply deliver the feed at a predetermined temperature to the next stage of the reaction process; others perform reactions on the feed while it travels through the tubes.
Combustion sources such as furnaces and fired
heaters play a critical role in the process industry.
Unfortunately, combustion requires large amounts of
fuel (gas, fuel oil). As a result, combustion efficiency
directly influences the performance and operational
costs of production facilities. However, efficiency is not
the only concern. Compliance and safety are major
challenges as well.
Process Heaters, Furnaces and Fired Heaters: Improving Efficiency and Reducin...Belilove Company-Engineers
A process heater is a direct-fired heat exchanger that uses the hot gases of combustion to raise the temperature of a feed owing through coils of tubes aligned throughout the heater. Depending on the use, these are also called furnaces or red heaters. Some heaters simply deliver the feed at a predetermined temperature to the next stage of the reaction process; others perform reactions on the feed while it travels through the tubes.
Energy saving in urea plant by modification in heat exchanger and processPrem Baboo
Energy is the prime mover of economic growth and is vital to the sustenance of a modern economy. Improvement in energy
efficiency reduces cost of production & results in environmental benefits, e.g. mitigation of global warming by way of less emission of
Green house gases in the atmosphere. Over the years several energy conservation measures have been taken towards reduction in
specific energy consumption and improvement in energy efficiency. The efforts’ resulted in reduction in specific energy consumption
from 6.27G. Cal/tone of Urea to 5.421 G.Cal/tone of Urea in 2015-16 as shown in the Graph No 1 & 2 with energy & down time.
Further a major modification of all plants is under way. Most of the schemes have been implemented in 2012 and the further
modifications expected to result again reduction of energy consumption for ammonia and Urea plants. This paper described some of
the modification in urea plants implemented recently in May/June 2016.
Pressure Safety Valve Sizing - API 520/521/526Vijay Sarathy
No chemical process facility is immune to the risk of overpressure to avoid dictating the necessity for overpressure protection. For every situation that demands safe containment of process gas, it becomes an obligation for engineers to equally provide pressure relieving and flaring provisions wherever necessary. The levels of protection are hierarchical, starting with designing an inherently safe process to avoid overpressure followed by providing alarms for operators to intervene and Emergency Shutdown provisions through ESD and SIL rated instrumentation. Beyond these design and instrument based protection measures, the philosophy of containment and abatement steps such as pressure relieving devices, flares, physical dikes and Emergency Response Services is employed
Fired Heaters-Key to Efficient Operation of Refineries and PetrochemicalsAshutosh Garg
Fired Heaters are a critical to successful operation of refineries and petrochemical plants. They are a major energy consumer as well as a major source of air pollution. There are also concerns about the run length of the heaters as well safety issues.
AIChE Smart Stack Damper Design Provides Better Control of Fired HeatersAshutosh Garg
Stack dampers are one of the insignificant yet important component of fired heaters in the refining industry. Over 90% of the heaters in the USA are natural draft and are dependent upon the draft for efficient combustion of fuel gas with air. Stack dampers currently installed are highly oversized and are not able to control draft effectively. Furnace Improvements patent pending design overcomes these limitations and improves the damper control significantly by installing multiple actuators and changing the control characteristics of the dampers.
Furnaces in Refinery and Petrochemicals
Process furnaces
Crude distillation unit
Reaction Heaters
Reformer Heater
Heater Performance objectives
Reasons to save Energy
Heater Types
Radiant section
Convection section
Crossover section
Burners
Fired heaters are used for heating hydrocarbons fluids in the refineries and petrochemical plants. They are used for high temperature heat transfer. In most fired heaters, we are burning fuel gas as source of heat . There are many heaters in the world where liquid fuel is also burnt in the fired heaters to provide the energy, but their number is decreasing due to tighter pollution laws. Heaters that are processing hydrocarbons services are prone to coking and cracking depending upon the nature of the hydrocarbons being processed. Typically heaters may run length of anywhere from 3 months for coking service to 6 years for different services. Heater designers and operators are always faced with the challenge of providing uniform heat transfer to all the tubes. Engineers use equations that assume uniform heat transfer to heater tubes When designing fired heaters. However, in reality, most fired heaters do not experience uniform heat transfer, and as a result, hot spots develop on the tubes. These hot spots cause coking inside the tubes which requires the heater be shutdown periodically to remove the coke and clean the tubes. Any shutdown to clean the tubes in a fired heater causes a substantial production loss. The owners want to extend the run length of fired heaters. Furnace Improvements has developed a new patented firing technology that provides uniform heat transfer to heater tubes. This technology can be applied to most fired heaters. Our patented technology reorients the burners at a slight angle away from the tubes. We are able to direct the hottest part of the flames and flue gases away from the tubes without affecting the heat transfer in any way. FIS has installed this in 5 heaters ranging from 14 MMBtu/hr. to 280 MMBtu/hr. The clients are experiencing significant reduction in tube metal temperatures. This is translating into lower coking rates and higher tube life. We have been able to increase the capacity of the heaters in most of the cases. In one of the case study that has been presented in this heater, the heater duty was increased from 14 MMBtu/hr. to 21 MMBtu/hr. Inclined firing improves the heat transfer to the tubes and makes in uniform.
Brief introduction to Fired Heaters operation and design. Definition of the different Heaters in the industry and brief strategy how to operate them safely.
Eng handbook crosby pressure relief valve engineering handbookAli Meshaikhis
Reference is made to the ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels. The information in this handbook is not to be used for the application of overpressure protection to power boilers and nuclear power plant components which are addressed in the ASEM Boiler and Pressure Vessel Code Section I.
I am currently a Ph.D candidate in Electrical and Computer Engineering Department at Michigan State University with solid background in mechatronics, robotics, soft robots, modeling and Control theory.
Energy saving in urea plant by modification in heat exchanger and processPrem Baboo
Energy is the prime mover of economic growth and is vital to the sustenance of a modern economy. Improvement in energy
efficiency reduces cost of production & results in environmental benefits, e.g. mitigation of global warming by way of less emission of
Green house gases in the atmosphere. Over the years several energy conservation measures have been taken towards reduction in
specific energy consumption and improvement in energy efficiency. The efforts’ resulted in reduction in specific energy consumption
from 6.27G. Cal/tone of Urea to 5.421 G.Cal/tone of Urea in 2015-16 as shown in the Graph No 1 & 2 with energy & down time.
Further a major modification of all plants is under way. Most of the schemes have been implemented in 2012 and the further
modifications expected to result again reduction of energy consumption for ammonia and Urea plants. This paper described some of
the modification in urea plants implemented recently in May/June 2016.
Pressure Safety Valve Sizing - API 520/521/526Vijay Sarathy
No chemical process facility is immune to the risk of overpressure to avoid dictating the necessity for overpressure protection. For every situation that demands safe containment of process gas, it becomes an obligation for engineers to equally provide pressure relieving and flaring provisions wherever necessary. The levels of protection are hierarchical, starting with designing an inherently safe process to avoid overpressure followed by providing alarms for operators to intervene and Emergency Shutdown provisions through ESD and SIL rated instrumentation. Beyond these design and instrument based protection measures, the philosophy of containment and abatement steps such as pressure relieving devices, flares, physical dikes and Emergency Response Services is employed
Fired Heaters-Key to Efficient Operation of Refineries and PetrochemicalsAshutosh Garg
Fired Heaters are a critical to successful operation of refineries and petrochemical plants. They are a major energy consumer as well as a major source of air pollution. There are also concerns about the run length of the heaters as well safety issues.
AIChE Smart Stack Damper Design Provides Better Control of Fired HeatersAshutosh Garg
Stack dampers are one of the insignificant yet important component of fired heaters in the refining industry. Over 90% of the heaters in the USA are natural draft and are dependent upon the draft for efficient combustion of fuel gas with air. Stack dampers currently installed are highly oversized and are not able to control draft effectively. Furnace Improvements patent pending design overcomes these limitations and improves the damper control significantly by installing multiple actuators and changing the control characteristics of the dampers.
Furnaces in Refinery and Petrochemicals
Process furnaces
Crude distillation unit
Reaction Heaters
Reformer Heater
Heater Performance objectives
Reasons to save Energy
Heater Types
Radiant section
Convection section
Crossover section
Burners
Fired heaters are used for heating hydrocarbons fluids in the refineries and petrochemical plants. They are used for high temperature heat transfer. In most fired heaters, we are burning fuel gas as source of heat . There are many heaters in the world where liquid fuel is also burnt in the fired heaters to provide the energy, but their number is decreasing due to tighter pollution laws. Heaters that are processing hydrocarbons services are prone to coking and cracking depending upon the nature of the hydrocarbons being processed. Typically heaters may run length of anywhere from 3 months for coking service to 6 years for different services. Heater designers and operators are always faced with the challenge of providing uniform heat transfer to all the tubes. Engineers use equations that assume uniform heat transfer to heater tubes When designing fired heaters. However, in reality, most fired heaters do not experience uniform heat transfer, and as a result, hot spots develop on the tubes. These hot spots cause coking inside the tubes which requires the heater be shutdown periodically to remove the coke and clean the tubes. Any shutdown to clean the tubes in a fired heater causes a substantial production loss. The owners want to extend the run length of fired heaters. Furnace Improvements has developed a new patented firing technology that provides uniform heat transfer to heater tubes. This technology can be applied to most fired heaters. Our patented technology reorients the burners at a slight angle away from the tubes. We are able to direct the hottest part of the flames and flue gases away from the tubes without affecting the heat transfer in any way. FIS has installed this in 5 heaters ranging from 14 MMBtu/hr. to 280 MMBtu/hr. The clients are experiencing significant reduction in tube metal temperatures. This is translating into lower coking rates and higher tube life. We have been able to increase the capacity of the heaters in most of the cases. In one of the case study that has been presented in this heater, the heater duty was increased from 14 MMBtu/hr. to 21 MMBtu/hr. Inclined firing improves the heat transfer to the tubes and makes in uniform.
Brief introduction to Fired Heaters operation and design. Definition of the different Heaters in the industry and brief strategy how to operate them safely.
Eng handbook crosby pressure relief valve engineering handbookAli Meshaikhis
Reference is made to the ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels. The information in this handbook is not to be used for the application of overpressure protection to power boilers and nuclear power plant components which are addressed in the ASEM Boiler and Pressure Vessel Code Section I.
I am currently a Ph.D candidate in Electrical and Computer Engineering Department at Michigan State University with solid background in mechatronics, robotics, soft robots, modeling and Control theory.
Presentation given by Stathis Gould, Senior Technical Manager at the International Federation of Accountants, on Business Models for a Green Economy for the Global Virtual Conference held by the Association of Chartered Certified Accountants (ACCA).
Efficient & Cost-Effective CNG-Based Natural Gas Delivery for Ranges up to 500 km beyond the pipeline
Clean Energy Compression’s Fullfill & Maxoffload technology provides efficient and quick and fueling at source and the most complete offloading at destination. This technology makes CNG virtual pipelines an affordable remote energy solution by decreasing the cost per energy unit delivered.
Clean Energy Compression’s Bulk Gas Transportation systems have enabled customers worldwide to take advantage of the tremendous cost reduction and environmental benefits of converting to natural gas without waiting for expensive pipeline or LNG infrastructure.
Type K Linear and Rotary Damper Actuators - RotorkCTi Controltech
The Type K Range offers rotary and linear pneumatic damper drives for utility power plants, refineries, powerhouse boilers, furnaces and process heaters that require precise combustion air and flue gas handling solutions. The damper drives are available in a wide range of configurations to meet the challenges of industrial applications. Some key features:
- A series offering drop-in-place retrofit, requiring no field engineering or fabrication.
- Improved reliability in high temperature environments
- Rated for 100% duty-cycle, continuous modulating service
- Highly accurate to 0.25% resolution
- Discrete contacts (O/C) and pneumatic, analog or bus network (MOD) communications
The Maxon CROSSFIRE® Burners are nozzle-mixing, modular line burners designed for a variety of fresh and recirculated air process heating applications. The burner is available in a variety of arrangements, including straight, grid and ladder sections. An external blower supplies combustion air.
Webster Engineering, a leader in burner manufacturing and combustion control, now offers a combustion air temperature trim system that should give you a 2-3% savings in your fuel bill. With out the cost and complexity of a conventional O2 trim system.
Summary of changes in burner specificationsKapil Batra
Our team at Furnace Improvement Services, New Delhi has compiled an interesting comparison of the changes in Burner Specifications in API-560 Fired Heaters for General Refinery Service over the years. Burner design has evolved a lot due to increasing restriction on NOx emissions. Because of the changes in burner design a lot of additions, modification and deletions have been made in the API 560 standard. We have covered from the 1st API edition made in 1986 to the latest 5th edition published in 2016. We intend to publish more such comparisons from API 560 standard. Please feel free to provide your feedback and comments.
2. 2
Lower Excess Air
Excess air robs every burner of
power and efficiency. Industrial
Combustion designs its burners to
have the lowest excess air possible
for the given turndown range and
NOx level. We can evaluate your
current burner to determine if you
are losing efficiency through high
excess air levels.
High-Turndown
Capability
Most older burners and many
new burners operate in a high/low
mode, with very little adjustability,
meaning you can only produce
steam at two levels – high or
low – regardless of your variable
load demands. This causes your
boiler to needlessly cycle, wasting
steam, fuel, and money. Industrial
Combustion burners are high-
turndown burners, allowing the
boiler to modulate up and down
to better match the needs of the
process and reduce energy waste.
Lower NOx
Designed and developed with a
flue gas recirculation system that
has since proven to be the industry
benchmark, our lower-NOx burners
feature advanced combustion
technology for a stable, controlled
flame front throughout the entire
firing range. Computational Fluid
Dynamics modeling helps us
develop absolute compatibility of
the burner and furnace.
The burner is
the heart
Designed for maximum efficiency and low
emissions, Industrial Combustion offers the
right burner solution for virtually any boiler room
retrofit application. With our extensive engineering
expertise and vast aftermarket support network,
we can help determine what burner is right for
you, regardless of boiler manufacturer.
The Industrial Combustion
burner difference.
Our full line of high-quality, low-emissions burners are specifically engineered to increase your boiler’s efficiency and
decrease fuel costs and emissions. Innovative features help the Industrial Combustion line improve the performance
of any boiler. With the flexibility of multiple fuel options, there is an Industrial Combustion burner appropriate for
commercial, industrial, and institutional applications.
D-Series
3. 3
Controls help make
the difference.
Industrial Combustion burners can truly reach their full potential when paired with an appropriate, integrated burner
management system. Only through proper controls can the burner constantly fire at peak performance. There are a
number of options from a number of manufacturers that can add significant fuel savings and increased efficiency.
Adjusting
Oxygen Trim
An oxygen sensor and transmitter
for the exhaust gas can ensure
peak efficiency. The sensor/
transmitter continuously senses
oxygen content and provides a
signal to the controller that “trims”
the air damper and/or fuel valve,
maintaining a consistent oxygen
concentration. This minimizes
excess air while optimizing the fuel-
to-air ratio, saving you money.
Variable-
Speed Drive
When you allow a motor to operate
only at the speed needed at a
given moment (as opposed to the
constant 3,600 rpm of a typical
drive), you eliminate unnecessary
electrical cost. These variable-
speed drives also produce quieter
operation compared to a standard
motor, and they reduce maintenance
costs by decreasing the stress on
the impeller and bearings.
Controlling
Lead/Lag
Lead/lag sequences the operation
of multiple boilers, matching system
load to the optimum output for
your system. It enables the boilers
to operate at peak efficiency,
reduces cycling, and decreases
maintenance and downtime,
all controlled from a burner
management system.
Fireye Nexus Touchscreen Controls
Parallel Positioning
Unlike the single point control, parallel positioning
systems use independent actuators for precise
and repeatable metering of fuel and combustion
air, properly proportioning firing cycle after firing
cycle, which saves you energy, up to 10% or more,
depending on the condition of your present burner
setup and load characteristics.
4. 4
The right burner for
virtually any application.
Designed for maximum efficiency and low emissions, Industrial Combustion offers the right burner solution for
virtually any boiler room application. With our extensive engineering expertise and vast aftermarket support
network, we can help determine what burner is right for you, regardless of boiler manufacturer.
Capacity Fuel NOx Levels
Recommended
Boiler Types
Recommended
Uses
XL-Series
(page 5)
37.8 to 92.4 MMBTU
input range / 900 to
2,200 HP
Gas, #2 oil, and
combination
Available to
less than
30 ppm NOx
Firetube
Industrial Watertube
Industrial
Heavy Industrial
E-Series
(page 6)
8.4 to 42.0 MMBTU
input range / 200 to
1,000 HP
Gas, #2 oil, and
combination
Available to
less than
30 ppm NOx
Commercial Watertube
Firebox
Thermal Fluid Heater
Firetube
Industrial Watertube
Commercial
Light Industrial
Industrial
D-Series
(page 7)
3.36 to 42.0 MMBTU
input range / 80 to
1,000 HP
Gas, #2–#6 oil,
combination,
alternative fuels
Available to
less than
20 ppm NOx
Firebox
Thermal
Fluid Heater
Firetube
Light Commercial
Commercial
Light Industrial
Industrial
MTH-Series
(page 8)
2.5 to 25.2 MMBTU
Input range / 60 to
600 HP
Gas only
Available to less
than 9 ppm NOx
Cast Iron
Hot Air Furnace
Commercial Watertube
Firebox
Thermal Fluid Heater
Firetube
Process Heaters
Line Heaters
Heater Treaters
Light Commercial
Commercial
Light Industrial
Industrial
M-Series
(page 9)
1.4 to 10.5 MMBTU
input range / 33 to
250 HP
Gas, #2–#6 oil,
combination,
alternative fuels
Uncontrolled NOx
only
Firebox
Thermal Fluid Heater
Firetube
Industrial Watertube
Light Commercial
Commercial
Light Industrial
Industrial
V-Series
(page 10)
1.3 to 16.8 MMBTU
input range / 31 to
400 HP
Gas, #2 oil, and
combination
Available to
less than
30 ppm NOx
Cast Iron
Hot Air Furnace
Commercial Watertube
Firebox
Thermal Fluid Heater
Firetube
Light Commercial
Commercial
Light Industrial
Q-Series
(page 11)
0.4 to 2.5 MMBTU
input range / 9 to
60 HP
Gas only
Uncontrolled NOx
only
Cast Iron
Hot Air Furnace
Commercial Watertube
Firebox
Thermal Fluid Heater
Firetube
Light Commercial
Commercial
Light Industrial
5. 5
XL and LNXL Series
The XL series is offered in two standard configurations, vertical and horizontal. Vertical configurations support
capacities ranging from 37.8 to 63.0 MMBTU, and horizontal configurations support capacities from 67.2 to 92.4
MMBTU. The standard and low-NOx vertical and horizontal configurations are capable of burning natural gas,
propane gas, air-atomized #2 oil, as well as combination gas/#2 oil. Full modulation operation is standard, and a
parallel positioning system is required for burner management and combustion control.
Available to less than 30 ppm NOx (LNXL)
1,800/3,600 rpm Combustion Fan
motor horsepower is based on NOx and
capacity requirement
Air-atomizing, low-pressure oil nozzle (steam
atomization optional)
V-port oil flow control valve is used for
maximum capacity and precise oil flow control
Parallel Positioning required for
optimal control throughout the firing range
Hinged Rear Door and Access Panels for
easy access to internal components
Gas Manifold on oil burners standard for easy
upgrade to combination units
Combustion Air Fan efficient airfoil blade
design smoothly lifts airflow over the entire blade,
resulting in less motor horsepower requirement
and significant noise reduction when compared to
standard forced-draft fans
#2 Oil capability for backup fuel (LNXL)
XL/LNXL Burner
Uncontrolled Emissions Less than 30 ppm
MMBTU (Gas Input) 37.8–92.4 37.8–92.4
GPH (Oil Input) 270–660 270–660
BHP (BHP = 33,475 BTU/hr) 900–2,200 900–2,200
Fuels Gas, #2 Oil, Combination Gas, #2 Oil, Combination
6. 6
E and LNE Series
The E series burner offers: natural gas, propane gas, air-atomized #2 oil, and combination gas and oil fuel options
from 8.4 to 42.0 MMBTU per hour. The LNE burner, capable of less than 30 ppm NOx emissions, offers: natural gas,
propane gas, air-atomized #2 oil, and combination gas and oil fuel options from 8.4 to 42.0 MMBTU per hour. Full
modulation operation and cam trim are standard for greater efficiency and cost savings.
Uncontrolled Emissions Less than 30 ppm
MMBTU (Gas Input) 8.4–42.0 8.4–42.0
GPH (Oil Input) 60–300 60–270
BHP (BHP = 33,475 BTU/hr) 200–1,000 200–1,000
Fuels Gas, #2 Oil, Combination Gas, #2 Oil, Combination
Low-pressure, air-atomizing system on
oil with rotary vane compressor
Piston-type positive displacement oil metering
system
Cam Trim 14-point adjustment range
Parallel Positioning available for
optimal control throughout the firing range
Rotary Air Damper precise fuel-to-air ratios
Hinged Air Housing for easy access to
internal components
Gas Manifold on oil burners standard for easy
upgrade to combination units
Combustion Air Fan efficient airfoil blade
design smoothly lifts airflow over the entire blade,
resulting in less motor horsepower requirements
and significant noise reduction when compared to
standard forced-draft fans
Induced FGR FGR modulating valve and
shutoff valve (LNE)
#2 Oil capability for backup fuel (LNE)
UL and cUL listed
E/LNE Burner
7. 7
D and LND Series
The D series burner offers: natural gas, propane gas, air-atomized #2–#6 oil and combination gas and oil fuel
options from 4.2 to 42.0 MMBTU per hour. The LND burner, capable of less than 20 ppm NOx emissions, offers:
natural gas, propane gas, air-atomized #2–#6 oil, and combination gas and oil fuel options from 3.36 to 42.0
MMBTU per hour. Full modulation operation and cam trim are standard for greater efficiency and cost savings. The
D burner is an excellent choice when firing alternative fuels such as digester, waste oil, and biodiesel.
Uncontrolled Emissions Less than 20 ppm
MMBTU (Gas Input) 4.2–42.0 3.36–42.0
GPH (Oil Input) 30–300 24–300
BHP (BHP = 33,475 BTU/hr) 100–1,000 80–1,000
Fuels Gas, #2–#6 Oil, Combination Gas, #2–#6 Oil, Combination
Low-pressure, air-atomizing system on
oil with rotary vane compressor
Piston-type positive displacement oil metering
system for precise oil control
Cam Trim 14-point adjustment range
Parallel Positioning available for
optimal control throughout the firing range
Nozzle Line Electric Heater standard on
medium to heavy oil burners
Rotary Air Damper for precise fuel-to-air ratios
Hinged Air Housing for easy access to
internal components
Gas Manifold on oil burners standard for easy
upgrade to combination units
Backward-Curved Impeller provides
adequate combustion air for various furnace
pressures and high-altitude applications
Induced FGR FGR modulating valve and
shutoff valve (LND)
#2 Oil capability for backup fuel (LND)
UL and cUL listed
D/LND Burner
8. 8
MTH Series
The standard MTH series includes full modulation with parallel positioning and offers natural gas and propane gas
from 2.5 to 25.2 MM BTU per hour. Capable of low NOx/CO emissions without FGR, the MTH series features
a rugged alloy fiber material combustion element over a stainless steel frame, providing flexibility, longevity and
trouble free operation for the life of the burner. The design is ideal for use with applications where low emissions
are required and FGR is impractical or inaccessible. The MTH burner with surface stabilized combustion
guarantees reliable, quiet operation and is capable of less than 9 ppm, meeting today’s most stringent NOx
emission levels.
Uncontrolled to 9 ppm
MMBTU (Gas Input) 2.5-25.2
GPH (Oil Input) Not Applicable
BHP (BHP = 33,475 BTU/hr) 60-600
Fuels Gas Only
Parallel Positioning standard for optimal
control throughout the firing range
Premix Fuel allows uniform flame distribution,
low CO emission and high turndown
Hinged Air Housing for easy access to
internal components
Combustion Air Fan efficient airfoil blade
design smoothly lifts airflow over the entire blade,
resulting in less motor horsepower requirements
and significant noise reduction when compared to
standard force draft fans
Low NOx Emissions achieved without FGR
Rugged Surface-Stabilized Premix
Combustion Element ensures quiet
combustion and low NOx/CO emissions
throughout the entire firing range
UL and cUL listed from 2.5 to 16.0 MM BTU/hr.
MTH Burner
9. 9
M Series
The M series burner offers: natural gas, propane gas, air-atomized #2–#6 fuel oil, and combination gas and oil
fuel options from 1.4 to 10.5 MMBTU per hour. Full modulation operation is standard for optimum performance
to meet load demand. The M burner is an excellent choice when firing alternative fuels such as digester, waste
oil, and biodiesel.
Uncontrolled Emissions
MMBTU (Gas Input) 1.4–10.5
GPH (Oil Input) 10–751
BHP (BHP = 33,475 BTU/hr) 33–250
Fuels Gas, #2–#6 Oil, Combination
1
Oil input (US gph) calculated for #2 Oil @ 140,000 BTU/gal
Low-pressure, air-atomizing system on
oil with rotary vane compressor
Piston-type positive displacement oil metering
system for precise oil control
Cam Trim 14-point adjustment range standard
on models M34–M105
Parallel Positioning available for
optimal control throughout the firing range
Nozzle Line Electric Heater standard on
medium to heavy oil burners
Rotary Air Damper for precise fuel-to-air ratios
Hinged Air Housing for easy access to
internal components
Gas Manifold on oil burners standard for easy
upgrade to combination units
Combustion Air Impeller provides adequate
combustion air for various furnace pressures and
high-altitude applications
UL and cUL listed (except ME and MEG 14–30)
M Burner
10. 10
V and LNV Series
The V series burner offers: natural gas, propane gas, pressure-atomized #2 oil, and combination gas and oil fuel
options from 1.3 to 16.8 MMBTU per hour. The LNV burner, capable of less than 30 ppm NOx emissions, offers:
natural gas, propane gas, pressure-atomized #2 oil, and combination gas and oil fuel options from 1.3 to 14.7
MMBTU per hour.
Uncontrolled Emissions Less than 30 ppm
MMBTU (Gas Input) 1.3–16.8 1.3–14.7
GPH (Oil Input) 9.3–120 9.3–105.0
BHP (BHP = 33,475 BTU/hr) 31–400 31–350
Fuels Gas, #2 Oil, Combination Gas, #2 Oil, Combination
Cam Trim 14-point adjustment range available
Parallel Positioning available for
optimal control throughout the firing range
Dual-Blade Air Damper offers precise control
of combustion air flow throughout firing range
Gas Manifold on oil burners standard for easy
upgrade to combination units
Combustion Air Impeller provides adequate
combustion air for various furnace pressures and
high-altitude applications
Induced FGR FGR modulating valve and
shutoff valve (LNV)
#2 Oil capability for backup fuel
Panel Mount Options include top or rear
mount flexibility
Inverted Configuration available in lieu
of standard configuration to meet space
requirements
UL and cUL listed
V/LNV Burner
11. 11
Q Series
The standard Q series includes on/off or full modulation linkageless operation with DC pulse width modulation
and offers natural gas from .375 to 2.5 MMBTU per hour. Its totally enclosed, compact design allows
provisions for sealed combustion or fresh air intake. Outside air can easily be connected to the blower inlet
without any modifications to the burner.
Linkageless System standard for
optimal control throughout the firing range
DC Pulse Width Modulation allows full
blower speed control without air the use of air
dampers
Fully Enclosed Air Housing features
a hinged cover for easy access to internal
components and quiet operation
Combustion Air Fan efficient airfoil blade
design smoothly lifts airflow over the entire
blade, resulting in less motor horsepower
requirements and significant noise reduction
when compared to standard force draft fans
Sealed Combustion eliminates the need
for outside air dampers and make-up air units
typically required in every boiler room.
UL/cUL and CSA listed
Q Burner
Uncontrolled Emissions
MMBTU (Gas Input) .375–2.5
GPH (Oil Input) Not Applicable
BHP (BHP = 33,475 BTU/hr) 9-60
Fuels Gas Only