A detailed discussion with advise for manufacturers on how to save money on their bulk ingredients, especially bulk olive oil and other edible oils. Reviews how packaging, delivery, storage and contracted prices all affect your delivered cost. Provides advise for how companies can save money but changing their buying habits in both big and small ways.
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How to Save Money on Bulk Oil Ingredients for Manufacturing
1. How to Save Money on
Bulk Oil Ingredients for
Manufacturing
Webinar
Without Changing Ingredient Quality
with Hannah Broaddus
2. • Supplier of bulk olive oils and other edible oils to food
and body care manufacturers.
• Specialize in analyzing how manufacturers buy
ingredients to help them buy “smarter.” The result is:
• Increased efficiency
• Money saved
3. Increase in the
demand for
natural, highquality and
wholesome
products usually
means higher
cost of
ingredients for
manufacturers
Continual
internal pressure
for lower cost of
ingredients to aid
in increased
company profits.
4. Why we’re showing you how to save money
without changing the quality of the ingredient
The given: In today’s marketplace, your end consumer wants to buy
your product at as low a cost as possible, without sacrificing quality.
The manufacturer’s challenge:
To lower your cost of goods without affecting the
product’s quality. This means finding creative
ways to save money that doesn’t involve using a
cheaper or lower quality ingredient.
5. Surprisingly, we’ve found...
The majority of corporate manufacturers are not
buying as efficiently as they could, or saving as
much money as they could.
Making even minor changes can save a lot of
money and help increase business profitability.
COST OF GOODS
PROFITABILITY
6. Before learning how to save,
you’ll need to decide on:
• The grade or quality of oil (or any ingredient) that you
want to use.
Keep in mind: this is your baseline for all future price comparisons.
If you find that you simply can’t cut enough cost using our
techniques, you’ll need to come back to this point.
• The price point that you must be at to be profitable.
Keep in mind: be realistic based on the current commodity market
• The price point that you wish you could be at to optimize
profitability.
7. Ways to Cut the Cost of
Bulk Oil Ingredients
How do you do it? Increase efficiency.
Efficiency of what? Logistical factors that affect the price.
What types of logistical factors?
1. Packaging
2. Shipping
3. Direct Delivery Programs
4. Forward Commodity Contracts
8. PACKAGING
Drums
Most common manufacturing size!
Product Specs
Size: 55 Gallon
Requires Forklift: Yes, or pallet jack
Gross Weight: 419 lbs
Oil Removal: Pumps through top hole
Net Weight: ~500 lbs
Pallet: 4 drums
9. PACKAGING
Totes
Product Specs
Size: 264, 275 or 330 Gallon
Requires Forklift: Yes
Gross Weight: 2009, 2098, 2511 lbs
Oil Removal: Bottom spigot or top hole
Pallet: 1 tote
10. Advantages of Totes over Drums
1. Lower oil cost ($0.02-0.03 /lb)
2. 330 gallon size saves 33% on
shipping by packing 50% more oil
into same shipping cost.
3. Takes up same amount of floor
space in your warehouse.
4. Simple to transition from
drums to totes. No expensive
purchases or extensive
planning required.
11. How 330 Gallon Totes Save on Shipping
Let’s review an example...
1 Pallet = $300 to ship
1 Pallet = 4 Drums (4 x 419# = 1,676#)
$300.00 Shipping ($75/drum)
÷ 1,676 Total Lbs of Oil
$ 0.178 Shipping Cost per Pound
VS
1 Pallet = $300 to ship
1 Pallet = 1 Tote (2511# = ~6 drums)
$300.00 Shipping ($50/“drum”)
÷ 2,511 Total Lbs of Oil
$ 0.119 Shipping Cost per Pound
$ 0.05+ Savings per Pound
Total 330 Gallon Tote Savings
$0.05 /Lb on Shipping
$0.02 /Lb on Oil
$0.07 /Lb Savings Total
12. PACKAGING
Flexitank / Tanker with in-house storage tank
Product Specs
Size: 6,000 Gallons
Annual Usage Required: 250,000 lbs /grade
Gross Weight: 45,000 Lbs
Oil Removal: Requires special pump
(about $1,000 - one time purchase)
13. Advantages & Requirements of
FlexiTanks & in-house storage tanks
Advantages
1. Lower oil cost ($0.10-$0.30 /lb)
Requirements
1. In-house storage
2. No additional domestic
tank set up cost is
shipping costs.
~$30,000
3. No packaging left over in
warehouse after use
4. Price contracts available
(one time cost)
2. Requires pump to get
oil out of FlexiTank
(~$1,000)
3. 6-8 week delivery time
or direct delivery program
timeline
14. How Much FlexiTanks Save Over Totes
Let’s review some examples...
Example Annual Usage = 700,000 lbs /yr
If flexitanks saved $0.10 /lb on their oil, here’s
how much they’d save...
Example Annual Usage = 250,000 lbs /yr
If flexitanks saved $0.10 /lb on their oil, here’s
how much they’d save...
SAVE $70,000 on an ongoing annual basis
SAVE $40,000 first year only (-$30,000 set up cost)
SAVE $25,000 on an ongoing annual basis
INVEST $5,000 first year only (-$30,000 set up cost)
How to do your own analysis:
1. Find your annual usage in pounds
2. Multiply usage by $0.10 = ongoing annual savings
3. Annual Savings - $30,000 to find your first-year savings or investment
15. SHIPPING
Ship smart. Increase efficiency.
Important Note!
Always order a full pallet.
Shipping one drum on a freight truck will
Let’s review...
Customer Example #1
Usage: 1 drum /mo.
Orders: 1 drum /mo.
Example Shipping: ~$130-169
Shipping Cost (4 mo): $520-$676
often cost the same as a full pallet of 4 drums.
VS
Customer Example #2
Usage: 1 drum /mo.
Orders: 4 drums / 4 mos.
Example Shipping: ~$169
Shipping Cost (4 mo): $169
16. DIRECT DELIVERY PROGRAM
What is a direct delivery?
• Full container order
• Shipped direct from manufacturer overseas
• Cuts out all LTL or TL domestic shipping costs
• Requires warehouse space for 20+ pallets
• Delivery timeline is 6-8 weeks
What is a direct delivery program?
• Repeat direct deliveries pre-scheduled with
your supplier on a regular basis
• May set up a local supply program that utilizes
a local warehouse for customers with limited
in-house storage space
• Price contract may be available
20ft / 40ft Containers
80 / 100 Drums
20 / 25 Totes
Flexitank
17. LOCAL SUPPLY PROGRAM
A local supply program utilizes a
local fulfillment warehouse in your
town to store your olive oil.
• Inventory available locally
• Ideal for customers with limited in-house storage
space that use 1+ pallet /week
• Saves a LOT on shipping
• All storage costs and coordination built in (oil cost is
only $0.03-0.05 /lb higher than delivering full
containers and letting you store the material)
• With all costs included, still much cheaper than
shipping from a supplier location across the country
• Automatic deliveries or pick-up available
• Supply contract required
18. How Local Supply Programs Save Money
Let’s review an example...
STANDARD DELIVERY (Supplier’s Facility → My Facility)
Delivery Schedule: 4 drums, delivering once per week. 52 deliveries per year.
Example Oil Costs ! !
Example Delivery Costs !
Landed Cost!
!
!
!
!
!
$2.00 /Lb. x 419 Lbs = $838.00 /Drum
$350 /Pallet
$2.20 /Lb = $921.80 / Drum
TRUCKLOAD DIRECT DELIVERY (Mediterranean → My Facility)
Delivery Schedule: 80 drums, delivering once every 5 months. 2-3 deliveries per year.
Example Oil Costs ! !
Example Delivery Costs !
Landed Cost ! !
!
!
!
!
$1.80 /Lb. x 419 Lbs = $754.20 /Drum
$0.00 /Pallet
$1.80 /Lb = $754.20 /Drum
LOCAL DELIVERY PROGRAM (Local Warehouse → My Facility)
Delivery Schedule: 4 drums, delivering once per week. 52 deliveries per year. Contract required.
Example Oil Costs ! !
Example Delivery Costs !
Landed Cost ! !
!
!
!
!
$1.85 /Lb. x 419 Lbs = $775.15 /Drum
$75.00 /Pallet
$1.89 /Lb = $791.91 /Drum
19. FORWARD COMMODITY CONTRACTS
Commodity contracts lock in a olive oil price
for a particular volume or time period.
• Pricing is based on current global market
• Contracts usually based on oil volume, and requires a delivery timeline estimate
or indication of your typical ordering patterns
• Contract time period varies between 1-12 months or longer, and is strongly
affected by the current global market
• Must be using at least 3-4 containers per year
20. Your next steps...
• Share this webinar with your operations
team or discuss these ideas with them
• Request a consult to receive a cost
analysis specific to your business.
Other education available...
• Download eBook: The Ultimate Guide to
Buying Bulk Olive Oil for Manufacturing
• Subscribe to our blog
(800) 689–7510
info@centrafoods.com
www.centrafoods.com
webinar with Hannah Broaddus