How To Control Costs For Team Leaders; Supervisors; Support Staff And Managers
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The document provides guidance on how managers can control costs through improving productivity. It emphasizes reducing non-value added time by eliminating waste like wait times, unnecessary movements, defects, and process inefficiencies. Specific areas to focus on include labor utilization, production methods, materials usage, and unnecessary expenses. The key is analyzing current processes for opportunities to standardize best practices and increase the number of "good days".
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How To Control Costs For Team Leaders; Supervisors; Support Staff And Managers
- 1. HOW TO CONTROL COSTS Cost Control Training for Team Leaders; Supervisors; Support Staff; and Managers
- 41. HOW MANAGERS, TEAM LEADERS AND SUPERVISOR CONTROL COSTS THE POSITIVE IMPACT OF PRODUCTIVITY ON COSTS $0.27 54 $15.00 $0.28 50 $14.00 $0.26 53 $14.00 $0.26 50 $13.00 $0.24 53 $13.00 $0.24 50 $12.00 $0.22 53 $12.00 $0.22 50 $11.00 PER HR PER HR LABOR COST/MIN PIECES RATE OF PAY/HR PIECES RATE OF PAY/HR LABOR COST/MIN
- 43. HOW TO CONTROL COSTS 1.OO M INS 1.03 MINS 1.07 MINS 1.11 MINS 1.15 MINS 1.2 MINS TIME PER PART 60 58 56 54 52 50 PIECES/HR 60 58 56 54 52 50 VALUE-ADDED TIME 0 MINS 2 MINS 4 MINS 6 MINS 8 MINS 10MIN NON-VALUE ADDED TIME
- 45. HOW TO CONTROL COSTS 6.7% INCREASE 4.5% INCREASE 3.2% INCREASE 2.3% INCREASE 1.4 % INCREASE 0% % INCREASE IN TIME 2..14 MINS 2..09 MINS 2..06 MINS 2..5 MINS 2..02 MINS 2..00 MINS TIME PER PART 15 10 7 5 3 0 SCRAP PARTS 210 215 218 220 222 225 GOOD PARTS 225 225 225 225 225 225 TOTAL PARTS RAN
- 49. HOW TO CONTROL COSTS scrap total of all dropped nuts and bolts and parts and report findings. KAIZEN Project for QC and Production- Do a study and estimate the annual $2,500.00 250,000 $.01 per part $1,000.00 100,000 $.01 per part $10.00 1000 .$01 per part Total Cost Total Number Scrapped Cost Per Part
- 51. HOW TO CONTROL COSTS that is equal to 24 people working for 8 hours If it costs us $2500 per day in internal scrap are throwing away? and not realize how much money we How many times do we scrap parts $780 30 $26.00/part $150.00 10 $15.00/part $75.00 3 $25.00/part $60.00 3 $20.00/part Cost # of Parts Scrapped Cost Per Part