Hero Super splendor

While every care is taken in publishing this catalogue, the
company will not be responsible for any error and omission.
This catalogue is the property of Hero MotoCorp Ltd.
Copy right of this catalogue is reserved.

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2
1
3
4
5
INDEX
BLOCK INDEX
PART NO. INDEX
ENGINE GROUP
FRAME GROUP

INSTRUCTION FOR USE OF PARTS CATALOGUE
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) For
SUPER SPLENDOR Motorcycle.
I. How to order parts
1. Information required
Replacement parts orders must contain both the part number and the
stamped number(s) as described below. This is because any changes and
modifications of parts are registered at with the pertinent parts
and stamped numbers.
Numbers needed
(a) Carburettor parts : Part number and
Stamped carburettor identification number.
(b) Engine parts : Part number and Stamped engine number.
(c) Frame parts : Part number and Stamped frame number.
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
Catalogue revision has been issued, please contact SPARE PARTS
DEPARTMENTS,
II. How to read this Parts Catalogue
1. Make-up of the part number
(Example) (General Parts)
Hero MotoCorp
Hero MotoCorp
Hero MotoCorp Ltd.
Colour Code
Subcontractor designation
Modification designation
Parts classification No.
(Example) Bolts, nuts and other standard parts
Function and
type No.
Dimension Chemical surface treatment
ISO
2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
but reference must be made to the code given in the description
column of this Parts Catalogue.
Hero MotoCorp
COLOUR CODE COLOUR DESCRIPTION
COLOUR REF. CODE MAIN BODY COLOUR
NH-1K ZA BLACK-1
NH-1E ZB BLACK-2
NH-1H ZC BLACK-3
Z
R-195C ZE CANDY BLAZING RED
B-374M ZF VIBRANT BLUE METALLIC
Z METALLIC
NH-411M D FORCE SILVER METALLIC
NH-A63M G EBONY GRAY
5
Hero MotoCorp NON BODYCOLOUR CODE
COLOUR REF. COLOUR DESCRIPTION
NH-35M CLOUD SILVER METALLIC
NH-1 BLACK
NH-303M MAT AXIS GRAY METALLIC
1

3. Abbreviations
The following abbreviations are used in this Parts Catalogue.
ASSY. .........Assembly L (100L).........Link (100 Links)
COMP.........Complete A.C. ...............Alternating current
R.................Right D.C................Direct current
L. ...............Left IN ..................Inlet
STD............Standard EXH...............Exhaust
MM. ............Millimeter FR. ...............Front
G. ...............Gram RR.................Rear
T (22T). ......Tooth (22Teeth) Hex................Hexagonal
A.................Ampere A.M................Attaching Mark
V. ................Volt T.M. ...............Transcript Mark
W................Watt C.D.I..............Capacitive Discharge ignition
KMPH.........Kilometers per hour INC................Including
L.E.D. .........Light emitting diode
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims.
Parts Example Interpretation
Bolt (Screw) 6 x 12 6mm diameter, 12mm length
Pin 8 x 14 8mm diameter, 14mm length
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside
diameter, 5mm thickness
Tube 5 x 130 5mm inside diameter, 130mm length
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. may
make such supercedence without notice.
6.Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
Hero MotoCorp
7. Required Quantity
The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
Parts with quantities in ( ) represent optional parts.
Part whose required number is “N”, is a part whose required number can be
selected at need.
8. Part modifications and applicable serial numbers
In case where a part has been modified, the serial number of the first vehicle
(or frame, engine, carburettor) bearing the modification is listed in the
“Serial No.” Column.
9. Illustration
Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.
Example
6
Applicable Applicable Applicable
Area
Model Type Engine Frame carburettor
code
serial No. serial No. identification No.
SUPER ID India XXXXECYZX MBLXXXXEK XXXXXXXX
SPLENDOR YYYYY YZXYYYYY

7
11. Location of stamped serial number
04JACM
00018
ENGINE SERIAL NUMBER
CARBURETTOR IDENTIFICATION NUMBER
FRAME SERIAL NUMBER

III. How to use the Flat Rate Time (F.R.T.)
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed
for replacement of parts covered by the warranty during the period the warranty is
in effect. The F.R.T. for those parts which are not listed herein should be
determined from the operation closely related to the replacement of that part.
1. The F.R.T. is based on the following service conditions.
a. Aliberal allowance is added to the net servicing time.
b. Standard times specified are based on the condition that the necessary
servicing tools listed in the service manual (motorcycle) which describes
the service policies are available close at hand and the
work is performed by a mechanic with normal skill.
c. Time required for inspection and operational test following the servicing is
included in the F.R.T.
2. Method of computing
The job times are listed in tenth of an hour to simplify computation.
(Example) 0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
Hero MotoCorp
CONVERSION CHART
Hours Minutes Hours Minutes
0.1 6 0.6 36
0.2 12 0.7 42
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60
3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
following manner.
a. Jobs of non duplicated nature
The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
(Example) Replacement of cylinder and clutch spring.
SERVICE ITEM F.R.T.
Cylinder 3.1*
Clutch spring 0.8
The F.R.T. For the job is : 3.1+0.8=3.9
b. Jobs of duplicated nature
Take the F.R.T. For the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
SERVICE ITEM F.R.T.
Cylinder head gasket 2.8*
Piston 3.2*
The F.R.T. for the job is : 3.2
c. Jobs of partially related nature
Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
the duplicated operation.
(Example) Replacement of gearshift drum and crankshaft assembly.
SERVICE ITEM F.R.T.
Gear Shift Drum 4.4*
Crank Shaft 5.3*
Crankcase Disassembly 4.4*
The F.R.T. for the job is : (4.4+5.3)-4.4=5.3
Crankcase disassembly is the duplicated operations.
*The F.R.T. Shown with (*) includes engine removal and installation.
8

NO. SERVICE ITEM F.R.T.
1. Engine 1.8
2. Cylinder head 2.8*
3. Carburettor 0.6
4. Operations other than replacing parts
a.Removed and installation
b. Adjustment, measurement and cleaning
Engine
1 Engine oil - inspection (excluding oil change) 0.1
2 Oil filter screen cleaning 0.1
3 Cleaner element - cleaning 0.2
4 Compression - pressure measurement 0.1
5 Spark plug - adjustment and cleaning 0.1
6 Ignition timing - inspection 0.2
7 Valve clearance - adjustment 0.4
8 Throttle operation - adjustment 0.1
9 Carburettor idle - adjustment 0.1
10 Carburettor – float level measurement 0.5
11 Clutch - adjustment 0.1
Frame
1 Front brake – air bleeding 0.2
2 Front brake – adjustment 0.2
3 Rear brake – adjustment 0.1
4 Brake – operation test 0.1
4 Headlight – aimings 0.1
5 Drive chain (includes tension adjustment
however, does not include sprocket) 0.1
c. Overhaul
1 Carburettor 1.0
9

BLOCK INDEX – ENGINE GROUP
E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 23
E-5 RIGHT CRANK CASE COVER . . . . . . . . . . . . . 24
E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
E-7 LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 27
E-7A LEFT CRANKCASE COVER
(SELF START). . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E7B A.C.GEN. ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . 29
E-7C A.C. GEN ASSY.STARTING
CLUTCH (SELF START). . . . . . . . . . . . . . . . . . . 30
E-7D STARTER MOTOR(SELF START) . . . . . . . . . . . 31
E-1 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 19-20
E-2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 22
E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
E-9 CRANK SHAFT/PISTON. . . . . . . . . . . . . . . . . . . 35
E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . 37
E-11 KICK STARTER. . . . . . . . . . . . . . . . . . . . . . . . . . 38
E-12 GEAR SHIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 40
11
2

BLOCK INDEX – FRAME GROUP
F-1 LIGHT ASSY HEAD . . . . . . . . . . . . . . . . . . . . 43-44
F-2 SPEEDOMETER/CABLE/KEY SET . . . . . . . . 45-46
F-3 HANDLE LEVER/SWITCH/ . . . . . . . . . . . . . . . . . . .
CONTROL CABLE . . . . . . . . . . . . . . . . . . . . . 47-48
F-4 HANDEL PIPE/TOP BRIDGE . . . . . . . . . . . . . . . 49
F-5 STEERING STEM . . . . . . . . . . . . . . . . . . . . . . . . 50
F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 51
F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F-8 FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . . 53
F-9 FRONT WHEEL (DRUM) . . . . . . . . . . . . . . . . . . 54
F-10 REAL BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 55
F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . 56
F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 54
F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
F-23 TAIL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 56
F-25 FRAME BODY/UTILITY BOX . . . . . . . . . . . . . . . 57
F-26 TOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
F-27 STRIPES/MARKS . . . . . . . . . . . . . . . . . . . . . . . . 68
F-28 GUARD ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 69
F-29 GUARD SARI . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
F-30 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . .
F-12 SEAT ASSY./ REAR COWL/ REAR GRIP . . . . . 46
F-13 FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . 49
F-16 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
F-17 STEP ASSY/ KICK STARTER/
GEAR CHANGE PADEL/ SIDE STAND . . . . . . . 51
F-18 MAIN STAND/PEDAL BRAKE . . . . . . . . . . . . . . . .
F-19 SWINGARM / CHAIN CASE . . . . . . . . . . . . . . . 52
F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . . . . 53
12

13
E-1 19
E-4 23 E-5 24
E-2 21 E-3 22
E-6 25
9
21
1821
22
22
8
26
24
3
2
26
20
5
4
1
23
13
14
16
15
16
6
17
2
7
6
19
10
27
20
24
3
26
19
2611
25
25
12
26
6
4
3
5
6
1
2
2
E-7 26 E-7A 26 E-7B 26
8
4
3
6
2
4
13
10
9
12
11
1
1
7
1112
10
14
15
16
17
18
13
15
14
13
13 9
517
12
1
2
3
11
4
5
6
8
9
10
7
9
12
115
20
17
22
2
23
18
21
16
12
13
719
6
5
4
11
810
8
9
3
3
3
14
9
8
10
10
10
58
12
7
6
9
12
3
1
7
11
12
12
11
4
10
10
2
12
1
6
5
8
7
7
8
3
2
4
10
10
1211
5
8
11
2
7
6
9
11
3 1
11
11
11
4
15
10
16
1211
9
9
15
4
2
13
3
6
13
7
17
17
8
17
17
17
5
1

14
E-7C 19
E-8A 23 E-9 24
E-7D 21 E-8 22
E-10 25
2
E-11 26 E-12 26 E-13 26
12
4
2
1
6
13
11
15
14
14
15
8
7
9
5
10
10
10
10
103
1
4
4
5
7
9
9
9
2
3
3
5
6
7
8
2
4A 10
10
1
15
8
8
10
11
914
16
613
2
15
15
12
3
5
4
7
16
15
17
1717
17
1717
17
17
17
17
17
9
9
9
8
4
3
7
7
2
6
6
5
1
10
2
11
9
12
15
6
4
3
14
13
8
16
1
7
10
7A
5A
5
6
23
14
3
4
13
8
18 17 10
17
18
6
2
24
20
11
12
21
21
22
15
5
16
199
19
167
1A
24
1
14A
1
14A
3
1
11
10
2
611
9
5 4
7
8
13
12
10
9
11
6
5
4
3 1
16 7
17
2
19
15
14
8
18
19
20
79
4
13
19
21
22
1420
19
2
8
1
1
1
1
11
5
6
10
11
16
11
12
15
17
18
24
23

12
10
13
15
14
13
11
5
3
2
9
1
4
6
8
7
F-1 29 F-2 31 F-3 33
F-4 35 F-5 36 F-6 37
F-7 39 F-8 41 F-9 42
19
17
13
14
34
26
32
23
24
343
4
9
32
32
27
27
18
2
5
6
7
8
12
19
21
29
32
28
28
29
10
10
22
14
11
16
15 15
26
32
11
16
22
30
30
30
31
31
31
33
33
25
25
9
20
20
20
4
3
0
01
20
30
04
50
60
07
0809010
110
120
310
140
00
0
2
1
3
4
0
21
6 7
1
1
1 1
1 2
2
5
8 12
9
10
11
13
14
16
18
19
20
15
15
22
24 24
24
23
21
21 25
25
25 26
26
26
27
27
17
14
14
22
PASSIN
G
23
14
28
10
26 26
5
1
4
27
9
8
4
7
23
28
28
11
6
3
2
17
16
13
2020
24 24
2222
19
18
25
25
12
15
21 21
2
6
4
1
5
7
1
6
3
8
10
9
9
9
6
2
1
6
3
6
6
5
4
77
4
3
3
2
2
6
6
45
59
9
7
9
10
1
1111
11
11
12
8
8
8
8
3
4
5
12
13
15
16
1717
18 18
19
20
21
14
6
7
8
9
10
11
21
12
13
15
6
10
11
3
2
4
7
3
8 9
14
1
5
5
1A
3A1
15

16
F-10 44 F-11 45 F-12 47
1
10 10
4
11
8
7
12
9
9
2
6
6
5
3
3
7
14
16
10
34
18
35
35
19
23
29
31
31
31
31
29
30
30
19 20
27
21
22
34
10
36
8
11
11 2
6
37
5
32
3
4
25
25
7
36
12
13
15
16 9
24
33
28
26
1
17
F-13 49 F-14 50 F-15 51
F-16 52 F-17 53 F-18 55
19
12
2
1
17
15
15
6
11
20
5
14
18
16
13
7
3
4
8
8
9
10
4
12
22
5 9
11
22
19
3
10 2
17
21
20
20
4
1
6
23
18
17
13
14
15
7
24
25
8
16
3
3
3
17 14
12 4
7
18
186
6
6
6
6
6
5
4 12
14 17
3
1
16
16
16
13
11
11
13
10
14
12
4
4
12
14
9
8
19
18
2
16
1
15
15
18
18
16
16
10
16
17
9
18
1
14
16
3
6
6
5
11
11
7
19
13
12
8
T
O
N
RF
2 15
4
2
1
6
4
3
5
1
10
6
2
3
21
21
19
18
9
11
19
21
19
21
19
17
1620
15
8
5
14
15
22
22
21
19
23
4
13
12
12
12
7
1
2
6
5
8
4
16
3
9
13
14
15
10
12
7
11

17
10
13
16
27
23
25
26
15
9
16
4
3
6
21
24
2
1
18
14
14 14
11
7 17
22
17
8
5
12
7
22
19
20
1
1
8
7
9
9
7
2
3
5
4
6
4
6
3
5
8
10
10
14
10
8
3
95
3
8
10
14
13
13
1
4
6
9
11
12
2
13
13
2
11
12
7
4
9
9
8
8
2
2
5
7
6
3
10
10
1
2
2
19
20
15 5
14
1
2
21
21
26
8
28
12
10
13
ST. MAG.
WITH ST. MOTOR
BATT.
ST. MAG.
7
9
11
16
3
25
25
28
29
27
17
18
4
6
22
22
23
23
24
9
23
15
17
34
14
34
25
22
24
5
7
8
8
10
35
7
6
32
32
4
1
1
29
29
13
11
35
33
33
31
31
36
36
30 31
28
2
27
30
31
16
26
3
18
20
21
19
12
27
9
4
7
14
18
9
15
16
4
12
10
22
17
3
11
16
14
3
17
8
18
15
17
1
15
3
16
4
6
18
12 9
15
16
13
17 4
16
17
14
3
14
2
5
17
17
9
18
F-19 44 F-20 45 F-21 47
F-22 49 F-23 50 F-23 51
F-25 52 F-26 53 F-27 55
B
B
B S
S
B
SA
K
S
B
F
L
KPHI
J
A
2
7
S
B
4
A
A
A
SB B
9
A
S
S
TB11
A
M S
B
A
E
1
K
6
14
17
5
1 4
3
2
6

18
F-28 57 F-29 69 F-30 70
2
1
2
2
2
4
7
2
6
1
5
3
6
7
CAUTIONDO NOT LET BRAKE FLUID OR
OTHER CHEMICALS GET ON VISOR
THEY WILL DAMAGE THE PLASTIC
MAB - 600
CAUTIONCAUTION
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEARA HELMET
READ OWNER’S MANUAL
CAREFULLYBEFORE RIDING
ENGINE OIL TO BE TOPPED UP
AT EVERY SERVICE AT 2000 Kms
AND TO BE CHANGED AT 6000 Kms
GEAR SHIFT PATTERN
SHIFT
DOWN
FOR
NEUTRAL
SHIFT
TO
COLD TYRE PRESSURES
IN Kgf/cm2 (psi) FRONT REAR
RIDER & PILLION 1.75 (25) 2.80 (41)
RIDER ONLY 1.75 (25) 2.25 (33)
TYRE SIZE : FRONT 2.75 - 18 42P
REAR 2.75 - 18 48P
N
1
2
3
4
KTC
1
3
2
DRIVE CHAIN
Keep chain adjusted and lubricated.
30mm (1/4 1in.) Freeplay
See owner's manual
for instructions.
Freeplay
KTR-A00
4
DANGER/POISON
SHIEL EYES : No : SULFURIC ACID
EXPLOSIVE GASES : SPARKS : CAN CAUSE
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model SUPER SPLENDOR
DRUM SELFNo.
SPOKE CAST
*HEAD COMP. CYLINDER .................... 1.6
*GASKET, CYLINDER HEAD ................
*COVER, ‘L’ CYLINDER HEAD SIDE .... 0.2
*SPARK PLUG ...................................... 0.1
*INSULATOR, CARBURETTOR ............ 0.2
*PIPE COMP. INLET .............................. 0.3
12200-KTC-A20 HEAD COMP., CYLINDER .................................................... 1 1
12213-KSP-910 CLIP, VALVE GUIDE.............................................................. 2 2
12237-KPH-305 GUIDE, VALVE (O.S.)............................................................ 2 2
12251-KPH-901 GASKET, CYLINDER HEAD ................................................. 1 1
12341-KTC-A20 COVER, L CYLINDER HEAD SIDE ...................................... 1 1
12361-KTC-A20 COVER, TAPPET ADJUSTING HOLE .................................. 2 2
12395-KPH-901 GASKET, L CYLINDER HEAD SIDE COVER ....................... 1 1
16201-KTR-A00 GASKET CARBURETTOR INSULATOR............................... 1 1
16211-KTC-900 INSULATOR, CARBURETTOR ............................................. 1 1
17110-KTC-A20 PIPE COMP., INLET.............................................................. 1 1
18640-KTR-A00 PIPE COMP., AIR FEED........................................................ 1 1
18645-MT4-730 GASKET, AIR FEED PIPE..................................................... 1 1
31916-KPH-901 SPARK PLUG........................................................................ 1 1
90441-286-000 WASHER, SEALING, 8 MM .................................................. 3 3
90441-ME9-000 WASHER, SEALING, 8 MM .................................................. 1 1
90443-107-000 NUT, CAP, 8 MM.................................................................... 4 4
90461-357-000 WASHER, SEALING, 12 MM ................................................ 1 1
91304-KPG-T00 O-RING, 28X2.4 .................................................................... 1 1
91372-KPH-900 O-RING, TAPPET ADJUSTING............................................. 2 2
92900-08025-0E BOLT STUD, II 8X25 ............................................................. 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
E - 1
CYLINDER HEAD
FR.
9
21
1821
22
22
8
26
24
3
2
26
20
5
4
1
23
13
14
16
15
16
6
17
2
7
6
19
10
27
20
24
3
26
19
2611
25
25
12
26
3

DRUM SELFNo.
SPOKE CAST
*HEAD COMP. CYLINDER .................... 1.6
*GASKET, CYLINDER HEAD ................
*COVER, ‘L’ CYLINDER HEAD SIDE .... 0.2
*SPARK PLUG ...................................... 0.1
*INSULATOR, CARBURETTOR ............ 0.2
*PIPE COMP. INLET .............................. 0.3
95701-06022-00 BOLT FLANGE, 6X22............................................................ 2 2
95701-06025-18 BOLT FLANGE, 6X25............................................................ 2 2
95701-06110-00 BOLT FLANGE, 6X110 .......................................................... 1 1
96001-06014-00 BOLT FLANGE, SH.6X14...................................................... 2 2
96001-06016-00 BOLT FLANGE, SH.6X16...................................................... 3 3
96001-06020-00 BOLT FLANGE, SH.6X20...................................................... 4 4
96001-06095-00 BOLT FLANGE, SH.6X95...................................................... 2 2
21
22
23
24
25
26
27
22
E - 1
CYLINDER HEAD
FR.
9
21
1821
22
22
8
26
24
3
2
26
20
5
4
1
23
13
14
16
15
16
6
17
2
7
6
19
10
27
20
24
3
26
19
2611
25
25
12
26

DRUM SELFNo.
SPOKE CAST
12100-KTC-A20 CYLINDER COMP. .............................................................. 1 1
12191-KPH-901 GASKET, CYLINDER........................................................... 1 1
12195-KPH-900 RUBBER, INSERT A............................................................ 1 1
12196-KPH-900 RUBBER, INSERT B............................................................ 1 1
12197-KPH-900 RUBBER, INSERT C ........................................................... 1 1
94301-10120 DOWEL, PIN, 10X12 ........................................................... 2 2
1
2
3
4
5
6
E - 2
CYLINDER
*CYLINDER............................................ 1.2
*GASKET, CYLINDER ........................... 1.1
6
4
3
5
6
1
2
FR.
23

DRUM SELFNo.
SPOKE CAST
12209-GB4-685 SEAL, VALVE STEM .................................................... 2 2
12211-KPH-900 PLATE, STOPPER ....................................................... 1 1
14100-KTC-900 SHAFT COMP., CAM ................................................... 1 1
14430-KTC-900 ARM COMP., VALVE ROCKER.................................... 2 2
14451-KTC-900 SHAFT, IN. ROCKER ARM .......................................... 1 1
14452-KTC-900 SHAFT, EXH. ROCKER ARM ...................................... 1 1
14711-KTC-900 VALVE, INLET .............................................................. 1 1
14721-KTC-900 VALVE, EXHAUST ....................................................... 1 1
14751-KPH-900 SPRING, VALVE .......................................................... 2 2
14771-GB4-680 RETAINER, VALVE SPRING........................................ 2 2
14775-KFM-900 SEAT VALVE ,SPRING OUTER................................... 2 2
14776-KPH-900 SEAT VALVE, SPRING ................................................ 2 2
14781-MA6-000 COTTER, VALVE ......................................................... 4 4
90012-333-000 SCREW, TAPPET ADJUSTING ................................... 2 2
90206-001-000 NUT, TAPPET ADJUSTING.......................................... 2 2
90702-GB6-910 PIN, DOWEL, 8X12...................................................... 1 1
91105-KTC-900 BRG., ROCKER ARM SHAFT...................................... 2 2
95701-06012-00 BOLT, FLANGE, 6X12.................................................. 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
E - 3
CAM SHAFT/VALVE
*SHAFT COMP., CAM............................ 0.7
*ARM, VALVE ROCKER ........................ 1.1
(ONE OR ALL)......................................
*VALVE ............................................... 1.4
(ADD 0.2 FOR EACH) ..........................
(INC. REFACING).................................
(EXC. VALVE GUIDE REPLACEMENT)
*SPRING, VALVE...................................
8
4
3
6
2
4
13
10
9
12
11
1
1
7
1112
10
14
15
16
17
18
13
15
14
13
13 9
FR.
517
24

DRUM SELFNo.
SPOKE CAST
14321-KTC-900 SPROCKET, CAM (34T) .............................................. 1 1
14401-KTC-900 CHAIN, CAM ................................................................ 1 1
14510-KTC-305 TENSIONER ASSY., CAM CHAIN .............................. 1 1
14515-KTC-305 PLATE, TENSIONER SET ........................................... 1 1
14520-KTC-902 LIFTER ASSY., TENSIONER....................................... 1 1
14560-KSP-910 GASKET, TENSIONER LIFTER................................... 1 1
14610-KPH-900 GUIDE, CAM CHAIN.................................................... 1 1
90005-KY7-000 SCREW, PAN, 6X6....................................................... 1 1
90083-KVH-900 BOLT, KNOCK, 5 MM................................................... 2 2
91306-MG3-000 O-RING, 1.5 X 9.5........................................................ 1 1
95701-06014-00 BOLT, FLANGE, 6X14.................................................. 1 1
96001-06022-00 BOLT, FLANGE, SH. 6X22........................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
E - 4
CAM CHAIN TENSIONER
*SPROCKET, CAM(34T)........................ 0.7
*TENSIONER ASSY. CAM CHAIN........ 1.7
*LIFTER ASSY. TENSIONER................. 0.4
GASKET TENSIONER LIFTER
GUIDE CAM CHAIN
*CHAIN, CAM......................................... 1.6
* ............
* ..............................*2.8
12
1
2
3
11
4
5
6
8
9
10
7
9
12
FR.
25

DRUM SELFNo.
SPOKE CAST
11133-KPH-900 OIL JET 0.8 MM ..................................................................... 1 1
11394-KPH-901 GASKET, R CRANK CASE COVER ...................................... 1 1
15611-KTC-900 CAP, OIL FILTER ................................................................... 1 1
15661-KTC-900 FINDER, OIL LEVEL.............................................................. 1 1
22810-KTC-900 LEVER COMP., CLUTCH ...................................................... 1 1
22815-166-000 SPRING, CLUTCH LEVER.................................................... 1 1
22821-KTC-940 RECEIVER, CLUTCH CABLE ............................................... 1 1
22847-KCC-900 ROD, CLUTCH LIFTER ......................................................... 1 1
90463-KRM-840 WASHER, SEALING 6.5 MM................................................. 1 1
90702-GB6-910 PIN, DOWEL, 8X12................................................................ 2 2
91007-KPH-901 BRG., BALL RADIAL 6001 U SPL. ........................................ 1 1
91204-MC7-003 OIL SEAL, 16X28X7 .............................................................. 1 1
91307-035-000 O-RING, 18X3........................................................................ 1 1
91303-719-000 O-RING, 9MM ........................................................................ 1 1
95701-06012-00 BOLT, FLANGE, 6X12............................................................ 1 1
96001-06040-00 BOLT, FLANGE, SH. 6X40..................................................... 10 10
11330-AAG-H00 COVER COMP R CRANK CASE........................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
E - 5
RIGHT CRANK CASE COVER
*COVER COMP., ‘R’ CRANK CASE ...... 0.8
*GASKET, ‘R’ CRANK CASE COVER ... 0.6
*LEVER COMP., CLUTCH ..................... 0.7
(INC. RELATIVE PART)........................
*OIL SEAL 16X28X7 ..............................
15
10
16
1211
9
9
15
4
2
13
3
6
14
7
17
17
8
17
17
17
5
FR. 1
26

DRUM SELFNo.
SPOKE CAST
15431-KTC-901 ROTOR, OIL FILTER ................................................... 1 1
15441-KTC-900 COVER, OIL FILTER.................................................... 1 1
15441-KTC-900A BOLT, FLANGE, 6X14(PRE COATING)....................... 3 3
22100-KTC-902 OUTER, COMP. CLUTCH............................................ 1 1
22115-KPG-T00 GUIDE, CLUTCH OUTER............................................ 1 1
22116-KPG-T00 COLLAR, CLUTCH OUTER......................................... 1 1
22120-KTC-900 CENTER, COMP. CLUTCH ......................................... 1 1
22201-KPG-T00 DISC, CLUTCH FRICTION.......................................... 3 3
22205-KPG-T00 DISC ‘B’, CLUTCH FRICTION..................................... 2 2
22321-KE8-000 PLATE, CLUTCH ......................................................... 4 4
22350-KPG-T00 PLATE, CLUTCH PRESSURE..................................... 1 1
22361-KPG-T00 PLATE, CLUTCH LIFTER............................................ 1 1
22401-KPH-900 SPRING, CLUTCH....................................................... 6 6
23121-KGH-900 GEAR ‘A’, PRIMARY DRIVE (WHITE)......................... 1 1
23125-KTC-901 COLLAR, PRIMARY DRIVE ........................................ 1 1
90050-KPH-900 SPECIAL BOLT, FLANGE, 6X20.................................. 3 3
90231-087-010 NUT, LOCK, 14 MM ..................................................... 1 1
90231-KM7-700 NUT, LOCK, 14 MM ..................................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
*ROTOR, OIL FILTER ............................ 0.9
*COVER, OIL FILTER ............................ 0.7
*OUTER COMP., CLUTCH .................... 1.2
*CENTER COMP. CLUTCH ...................
*DISC B CLUTCH FRICTION ................
(ONE OR ALL)......................................
*PLATE, CLUTCH PRESSURE .............
*PLATE, CLUTCH LIFTER.....................
*SPRING CLUTCH (ONE OR ALL)........
E - 6
CLUTCH
115
20
17
22
2
23
18
21
16
12
13
719
6
5
4
11
810
8
9
3
3
3
14
9
8
10
10
10
27

DRUM SELFNo.
SPOKE CAST
90403-KPH-900 WASHER THRUST, 17 MM......................................... 1 1
90432-086-000 WASHER, LOCK ‘B’.................................................... 1 1
90501-GBL-730 WASHER, 14 MM........................................................ 1 1
91301-KTC-900 O-RING, 49.5 X1.7...................................................... 1 1
96100-62000-00 BRG., BALL RADIAL................................................... 1 1
19
20
21
22
23
E - 6
CLUTCH
*ROTOR, OIL FILTER ............................ 0.9
*COVER, OIL FILTER ROTOR .............. 0.7
*PLATE, OIL SEPARATOR .................... 1.1
*OUTER COMP., CLUTCH .................... 1.2
*CENTER CLUTCH ...............................
*Disc, CLUTCH FRICTION ....................
(ONE OR ALL)......................................
*PLATE, CLUTCH PRESSURE .............
*PLATE, CLUTCH LIFTER.....................
*SPRING CLUTCH (ONE OR ALL)........
115
20
17
22
2
23
18
21
16
12
13
719
6
5
4
11
810
8
9
3
3
3
14
9
8
10
10
10
28

DRUM SELFNo.
SPOKE CAST
11341-AAG-H00 COVER LEFT CRANKCASE ...................................... 1 1
11360-KTC-A20 COVER, COMP. L REAR............................................ 1 1
11395-KPH-901 GASKET, L CRANK CASE COVER............................ 1 1
16236-KTC-900 CLAMPER, OVER FLOW TUBE ................................ 1 1
90084-KTC-A20 CAP, 14 MM ................................................................ 1 1
90087-KTC-A20 CAP, 30 MM, ............................................................... 1 1
90702-GB6-910 PIN, DOWEL, 8X12 .................................................... 2 2
91303-377-000 O-RING, 13.8X2.5....................................................... 1 1
91356-KGH-901 O-RING, 30 MM.......................................................... 1 1
96001-06025-00 BOLT, FLANGE, SH 6X25 .......................................... 2 2
96001-06035-00 BOLT, FLANGE, SH.6X35 .......................................... 6 6
96001-06040-00 BOLT, FLANGE, SH.6X40 .......................................... 1 1
1
2
3
4
5
6
7
8
9
10
11
12
E - 7
LEFT CRANK
CASE COVER
*COVER LEFT CRANK CASE............... 0.9
*COVER COMP. L REAR....................... 0.1
GASKET L CRANK CASE COVER* ...... 0.6
10
10
1211
5
8
11
7
2
7
6
9
11
3 1
11
11
11
4
FR.
29

DRUM SELFNo.
SPOKE CAST
11341-AAG-H00 COVER, LEFT CRANK CASE.............................................. 1 1
11360-KTC-A20 COVER, COMP. L REAR...................................................... 1 1
11395-KPH-901 GASKET, L CRANK CASE COVER ..................................... 1 1
16236-KTC-900 CLAMPER, OVER FLOW TUBE .......................................... 1 1
90084-KTC-A20 CAP, 14 MM ......................................................................... 1 1
90087-KTC-A20 CAP, 30 MM, ....................................................................... 1 1
90702-GB6-910 PIN, DOWEL, 8X12 .............................................................. 2 2
91303-377-000 O-RING, 13.8X2.5 ................................................................ 1 1
91356-KGH-901 O-RING, 30 MM.................................................................... 1 1
96001-06025-00 BOLT, FLANGE, SH.6X25 .................................................... 2 2
96001-06028-00 BOLT, FLANGE, SH.6X28 .................................................... 2 2
96001-06035-00 BOLT, FLANGE, SH.6X35 .................................................... 6 6
1
2
3
4
5
6
7
8
9
10
11
12
E - 7A
LEFT CRANK
CASE COVER
(SELF START)
58
12
7
6
9
12
3
1
7
11
12
12
11
4
10
10
2
12
* ............... 0.9
* ....................... 0.1
* ...... 0.6
COVER LEFT CRANK CASE
COVER COMP. L REAR
GASKET L CRANK CASE COVER
FR.
30

DRUM SELFNo.
SPOKE CAST
31100-KTR-A01 A.C. GEN. ASSY.......................................................... 1 1
31110-KTR-A01 FLYWHEEL COMP. (MITSUBA).................................. 1 1
31120-KTR-A01 STATOR COMP. (MITSUBA)....................................... 1 1
32961-KPH-900 CLAMPER, ACG CORD.............................................. 1 1
90439-SB2-010 WASHER, 24X12X2.3................................................. 1 1
94050-12000 NUT, FLANGE, 12 MM ................................................ 1 1
96001-06016-00 BOLT, FLANGE, SH.6X16........................................... 2 2
96001-06022-00 BOLT, FLANGE, SH 6X22........................................... 2 2
1
2
3
4
6
7
5
8
E - 7B
A.C.GEN. ASSY.
*A.C.GEN.ASSY.,................................... 0.9
*FLYWHEEL, COMP., ............................
*STATOR, COMP., .................................
1
6
5
8
7
7
8
3
2
4
FR.
31

DRUM SELFNo.
SPOKE CAST
E - 7C
A.C.GEN. ASSY. /
STARTING CLUTCH
(SELF START)
12
4
2
1
28110-KTC-921 GEAR COMP., STARTER DRIVEN ....................................... 1 1
28120-KPH-701 ASSY ONE WAY CLUTCH .................................................... 1 1
28131-KTC-920 GEAR, STARTER REDUCTION(17T) ................................... 1 1
28132-KPH-900 SHAFT, REDUCTION GEAR................................................. 1 1
28133-KPH-900 COLLAR, STARTER REDUCTION........................................ 1 1
31100-KTR-A01 A.C. GEN. ASSY.................................................................... 1 1
31110-KTR-A01 FLYWHEEL COMP ................................................................ 1 1
31120-KTR-A01 STATOR COMP ..................................................................... 1 1
32961-KPH-900 CLAMPER ,ACG CORD ........................................................ 1 1
90085-KTC-920 BOLT, SOCKET, 6X14 ........................................................... 6 6
90439-SB2-010 WASHER, 24 X 12 X 2.3 ....................................................... 1 1
91071-KTC-900 BEARING NEEDLE, 21 X 25 X 18 ........................................ 1 1
94050-12000 NUT, FLANGE, 12 MM .......................................................... 1 1
96001-06016-00 BOLT, FLANGE, SH.6X16 ..................................................... 2 2
96001-06022-00 BOLT, FLANGE, SH 6X22 ..................................................... 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
* .......
* ... 0.7
*FLYWHEEL, COMP., ............................
*STATOR, COMP., .................................
GEAR COMP. STARTER DRIVEN
OUTER COMP.STARTING CLUTCH
*A.C.GEN.ASSY.,................................... 0.9
6
13
11
15
14
14
15
8
7
9
5
10
10
10
10
10
FR.
3
32

DRUM SELFNo.
SPOKE CAST
31200-KTC-921 MOTOR ASSY., STARTER.......................................... - 1
31201-KPT-A01 BRUSH, TERMINAL SET............................................ - 1
31204-KG8-004 BRUSH, SPRING........................................................ - 2
31205-KTC-921 BOLT, SET................................................................... - 2
31206-KPW-901 BRUSH, HOLDER....................................................... - 1
31207-MBE-008 RING ........................................................................... - 2
32601-KTR-A00 CABLE, BATTERY EARTH ......................................... - 1
90071-MB0-000 NUT, WASH, 6 MM...................................................... - 2
91309-425-003 O-RING, 24.4X3.1....................................................... - 1
91320-MB0-000 O-RING ....................................................................... - 3
95701-06025-00 BOLT, FLANGE, 6X25................................................. - 2
1
2
3
4
4A
5
6
7
8
9
10
E - 7D
STARTER MOTOR
(SELF START)
* .................... 0.7
* ..................... 0.9
MOTOR ASSY. STARTER
BRUSH, TERMINAL SET
1
4
4
5
7
9
9
9
2
3
3
5
6
7
8
2
4A 10
10
33

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
11100-KTC-A20 CRANK CASE COMP. RIGHT .............................................. 1 1
11200-KTC-A20 CRANK CASE COMP. LEFT................................................. 1 1
11215-KTC-901 PLUG, BRG. PUSH............................................................... 1 1
11216-KTC-901 SPRING, BRG. PUSH........................................................... 1 1
11217-KTC-901 PLATE, BRG. PUSH ............................................................. 1 1
35759-KTR-A01 CONTACT ASSY., CHANGE SWITCH.................................. 1 1
90001-KTC-900 BOLT, FLANGE, SH.6X16..................................................... 1 1
90031-KTC-900 BOLT STUD, CYL. ................................................................ 2 2
90032-KTC-900 BOLT STUD, CYL. ................................................................ 1 1
90033-KTC-900 BOLT STUD, CYL. ................................................................ 1 1
90407-259-000 DRAIN COCK PACKING....................................................... 1 1
91208-KPH-901 OIL SEAL, 11.6 X 24 X 10..................................................... 1 1
91305-KPH-900 O-RING, 19.4 X 2.3............................................................... 1 1
92800-12000-00 DRAIN PLUG BOLT .............................................................. 1 1
94301-10120 DOWEL PIN, 10X12.............................................................. 4 4
95701-06016-00 BOLT, FLANGE, 6X16........................................................... 2 2
96001-06060-00 BOLT, FLANGE, SH. 6X60.................................................... 11 11
E - 8
CRANK CASE
*CRANK CASE COMP., ‘R’....................*4.2
*CRANK CASE COMP., ‘L’.....................*4.8
*BOLT, CYLINDER STUD ...................... 1.3
(ADD 0.1 FOR EACH)
1
15
8
8
10
11
914
16
613
2
15
15
12
3
5
4
7
16
15
17
1717
17
1717
17
17
17
17
FR.
34
17

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
15100-KTC-900 OIL PUMP ASSY. ......................................................... 1 1
15133-KTC-900 GEAR, OIL PUMP DRIVEN ......................................... 1 1
15331-GF6-000 ROTOR, OIL PUMP INNER ......................................... 1 1
15332-GF6-000 ROTOR, OIL PUMP OUTER........................................ 1 1
15421-035-010 SCREEN, OIL FILTER ................................................. 1 1
90702-GB6-910 PIN DOWEL, 8X12....................................................... 2 2
93301-05012-0J BOLT, HEX., 5X12........................................................ 2 2
94540-06018 E-RING, 6 MM.............................................................. 1 1
95701-06035-00 BOLT, FLANGE, 6X35.................................................. 3 3
90701-KTR-940 ROLLER, 4X23.8 ......................................................... 1 1
E - 8A
OIL PUMP
*PUMP ASSY., OIL.................................
*SCREEN, OIL FILTER..........................
9
9
9
8
4
3
7
7
2
6
6
5
1
10
FR.
35

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
5A
7
7A
8
9
11208-KTC-900 PLATE, BEARING SET................................................ 3 3
13000-KTC-902 CRANK SHAFT COMP. ............................................... 1 1
13011-KTC-305 RING SET, PISTON (STD.). ........................................ 1 1
13021-KTC-305 RING SET, PISTON (O.S. 0.25). ................................. (1) (1)
13031-KTC-305 RING SET, PISTON (O.S. 0.50.). ................................ (1) (1)
13101-KTC-900 PISTON, (STD.)........................................................... 1 1
13102-KTC-305 PISTON, (O.S. 0.25).................................................... (1) (1)
13103-KTC-305 PISTON, (O.S. 0.50).................................................... (1) (1)
13104-KTC-305 PISTON, (O.S. 0.75).................................................... (1) (1)
13105-KTC-305 PISTON, (O.S. 1.00).................................................... (1) (1)
13111-087-000 PIN, PISTON................................................................ 1 1
13115-001-000 PISTON, PIN CLIP....................................................... 2 2
13201-KFL-850 ROD, CONNECTING................................................... 1 1
13322-KTC-900 COLLAR, CRANK SHAFT LEFT ................................. 1 1
13381-KPH-900 PIN, CRANK ................................................................ 1 1
14311-KPH-900 SPROCKET, TIMING................................................... 1 1
15341-KTC-900 GEAR, OIL PUMP DRIVE, (19T) ................................. 1 1
E - 9
CRANK SHAFT/PISTON
*CRANK SHAFT COMP., ....................... 4.0
*RING SET, PISTON.............................. 1.3
*PISTON
*PIN, PISTON ........................................ 1.2
*ROD, CONNECTING (ACTUAL TIME)
*BEARING BALL RADIAL 6203 ............. 4.2
(ADD 0.2 FOR EACH) ..........................
SELECTION TABLE OF CONNECTING ROD BIG END BEARING
B
Crank Pin
CODE
(Colour)
Connecting
rod code
1 2 3 4 5
(Geen)
91101-
GF6-0000
(Red)
(Yellow) (White) (Blue) (Brown)
91102-
GF6-0000
(Blue)
A
C
A
D
B
A
FR.
91101-
GF6-0000
(Red)
91102-
GF6-0000
(Blue)
91101-
GF6-0000
(Red)
91102-
GF6-0000
(Blue)
91103-
GF6-0000
(White)
36
2
11
9
12
15
6
4
3
14
13
8
16
1
7
10
7A
5A
5
6

DRUM SELFNo.
SPOKE CAST
10
11
12
13
14
15
16
90741-003-000 KEY WOODRUFF, 4 MM............................................. 1 1
90741-KGH-900 KEY WOODRUFF, 4 MM............................................. 1 1
91001-KTC-900 BRG., ROLLER, 22X58X17......................................... 1 1
91002-KTC-901 BRG., BALL RADIAL, 63/22 SPL................................. 1 1
91101-GF6-000R BEARING, CONNECTING ROD (RED) ...................... 1 1
91102-GF6-000R BEARING, CONNECTING ROD (BLUE)..................... (1) (1)
91103-GF6-000R BEARING, CONNECTING ROD (WHITE) .................. (1) (1)
94303-03050 DOWEL PIN 3 X 5 ....................................................... 1 1
95701-06016-00 BOLT, FLANGE, 6X16 ................................................. 3 3
E - 9
CRANK SHAFT/PISTON
*CRANK SHAFT COMP., ....................... 4.0
*RING SET, PISTON.............................. 1.3
*PISTON
*PIN, PISTON ........................................ 1.2
*ROD, CONNECTING (ACTUAL TIME)
*BEARING BALL RADIAL 6203 ............. 4.2
(ADD 0.2 FOR EACH) ..........................
E
C
A
F
D
B
91101-
GF6-0000
(Red)
91102-
GF6-0000
(Blue)
91103-
GF6-0000
(White)
91101-
GF6-0000
(Red)
91102-
GF6-0000
(Blue)
91103-
GF6-0000
(White)
SELECTION TABLE OF CONNECTING ROD BIG END BEARING
Crank Pin
CODE
(Colour)
Connecting
rod code
1 2 3 4 5
(Geen) (Yellow) (White) (Blue) (Brown)
2
11
9
12
15
6
4
3
14
13
8
16
1
5
6
7
10
FR.
7A
5A
37

DRUM SELFNo.
SPOKE CAST
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
14A
15
16
17
18
15441-KTC-900A BOLT, FLANGE 6X14.................................................. 2 2
23211-KTR-940 SHAFT, MAIN, 13T...................................................... 1 1
23221-KTR-940 SHAFT, COUNTER ..................................................... 1 1
23415-KPH-900 BUSH, 15 MM.............................................................. 1 1
23421-KTC-900 GEAR, C-1 36T ........................................................... 1 1
23431-KPH-900 GEAR, M-2 20T........................................................... 1 1
23441-KTC-901 GEAR, C-2 30T ........................................................... 1 1
23451-KTC-901 GEAR, M-3 21T........................................................... 1 1
23461-KTC-901 GEAR, C-3 23T ........................................................... 1 1
23471-KTC-902 GEAR, M-4 23T........................................................... 1 1
23481-KTC-902 GEAR, C-4 21T ........................................................... 1 1
23801-GF6-000 SPROCKET, DRIVE, (14T).......................................... 1 1
23802-GN5-910 PLATE, FIXING ........................................................... 1 1
90412-187-000 WASHER THRUST ..................................................... 1 1
90412-KPH-900 WASHER SPL., 12X23................................................ 1 1
90441-KA4-700 PLATE, BRG. HOLD.................................................... 2 2
90452-KGH-900 WASHER SPL. 12MM ................................................. 1 1
90461-KTC-900 WASHER SPLINE 17MM ............................................ 2 2
90461-GB4-770 WASHER SPLINE 20X1.2........................................... 2 2
90601-KTC-900 CIRCLIP 17 MM .......................................................... 2 2
E - 10
TRANSMISSION
*MAIN SHAFT........................................*4.0
(INC. RELATIVE PART)
*COUNTER SHAFT ...............................
(WHEN SERVICING COMP., UNIT).....
*SPROCKET, DRIVE ............................. 0.2
23
14
3
4
13
8
18 17 10
17
18
6
2
24
20
11
12
21
21
22
15
5
16
199
19
167
1A
24
1
14A
1
14A
FR.
38

DRUM SELFNo.
SPOKE CAST
19
20
21
22
23
24
90605-KTC-900 SET RING, 20 MM ...................................................... 2 2
91204-KPH-901 OIL SEAL, 17 X 30 X 5................................................ 1 1
92101-06010-0A BOLT, HEX., 6X10....................................................... 2 2
96100-60010-00 BEARING, BALL RADIAL, 6001 ................................ 1 1
E - 10
TRANSMISSION
*MAIN SHAFT........................................*4.0
*COUNTER SHAFT ...............................
(WHEN SERVICING COMP., UNIT).....
*SPROCKET, DRIVE ............................. 0.2
23
14
3
4
13
8
18 17 10
17
18
6
2
24
20
11
12
21
21
22
15
5
16
199
19
167
1A
24
1
14A
1
14A
FR.
39

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
28211-KTC-900 PINION, KICK STARTER............................................. 1 1
28221-KTC-900 RATCHET, STARTER DRIVE ...................................... 1 1
28251-KTC-900 SPINDLE, KICK STARTER.......................................... 1 1
28262-KTC-900 RETAINER, KICK SPRING.......................................... 1 1
28265-KPH-900 COLLAR, KICK RETAINER ......................................... 1 1
28271-KPH-900 SPRING, FRICTION, STARTER PINION .................... 1 1
28281-KPH-900 SPRING, KICK RETURN............................................. 1 1
28282-KPH-900 COLLAR, KICK SPRING ............................................. 1 1
90452-KPH-900 WASHER THRUST, 15.5 MM ...................................... 1 1
90454-KPH-900 WASHER, 25X20.2X1.................................................. 1 1
90605-KTC-900 SET RING, 20 MM ....................................................... 2 2
E - 11
KICK STARTER
*PINION, KICK STARTER......................*3.7
*SPINDLE, KICK STARTER...................
*SPRING, KICK STARTER .................... 1.1
3
1
11
10
2
611
9
5 4
7
8
40

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
24211-KTC-900 FORK, R GEAR SHIFT................................................ 1 1
24212-KTC-900 FORK, L GEAR SHIFT................................................. 1 1
24241-KPH-900 SHAFT, GEAR SHIFT FORK ....................................... 1 1
24301-KTC-900 DRUM, GEAR SHIFT................................................... 1 1
24410-KTC-900 PLATE COMP., SHIFT DRUM STOPR. ....................... 1 1
24421-KTC-900 HOLDER, DRUM STOPPER ....................................... 1 1
24430-KPH-901 STOPR. COMP., GEAR SHIFT DRUM........................ 1 1
24435-KTC-900 SPRING, SHIFT DRUM STOPR.................................. 1 1
24610-KTR-940 SPINDLE COMP., GEAR SHIFT.................................. 1 1
24639-KPG-T00 COLLAR, 12.2 MM....................................................... 1 1
24641-KTC-900 SPG., GEAR SHIFT ARM ............................................ 1 1
24651-KTC-900 SPG., GEAR SHIFT RETURN..................................... 1 1
24652-KPH-900 PIN, SHIFT RETURN SPRING.................................... 1 1
35751-KPH-900 CAP, CONTACT CHANGE SW.................................... 1 1
35752-KRM-840 SPRING, CONN. CHANGE SW................................... 1 1
90022-MG8-000 PIVOT, SHIFT DRUM STOPR. ARM ........................... 1 1
90435-HB3-000 WASHER, 6.1 MM ....................................................... 1 1
91111-KW7-900 ROLLER, 4X10.8 ......................................................... 4 4
96220-30085 ROLLER, 3X8.5 ........................................................... 2 2
96700-06018-00 SOCKET, BOLT, 6X18 ................................................. 1 1
E - 12
GEAR SHIFT
*FORK GEAR SHIFT .............................*3.8
(ONE OR ALL)......................................
*DRUM, GEAR SHIFT ...........................
*PLATE, SHIFT DRUM STOPPER ........
*ARM COMP., SHIFT DRUM STOPPER
*SPINDLE COMP., GEAR SHIFT .......... 1.2
*CONTACT ASSY.,.................................
NEUTRAL SWITCH.............................. 0.2
13
12
10
9
11
6
5
4
3 1
16 7
17
2
19
15
14
8
18
19
20
FR.
41

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
16010-KWS-901 GASKET SET ........................................................................ 1 1
16012-KTC-A21 NEEDLE, SET JET ................................................................ 1 1
16013-KRB-901 FLOAT SET............................................................................ 1 1
16014-KTR-A01 TOP SET................................................................................ 1 1
16015-KTR-A01 CHAMBER SET, FLOAT........................................................ 1 1
16016-KPH-651 SCREW SET.......................................................................... 1 1
16022-KTR-A01 VALVE SET, THROTTLE ....................................................... 1 1
16028-KTT-901 SCREW SET.......................................................................... 1 1
16037-KPH-901 PLATE SET, VALVE ............................................................... 1 1
16075-KTC-901 O-RING.................................................................................. 1 1
16076-KPL-901 O-RING.................................................................................. 2 2
16100-KTC-A21 CARBURETTOR ASSY.......................................................... 1 1
16118-KTR-A01 CAP, CABLE SEALING.......................................................... 1 1
16148-KPL-901 CAP, DUST ............................................................................ 1 1
16155-KRS-861 VALVE COMP., FLOAT .......................................................... 1 1
16163-KWS-901 GASKET, FLOAT CHAMBER ................................................ 1 1
16165-KTR-A01 HOLDER, NEEDLE JET ........................................................ 1 1
16199-KCP-J01 TUBE, AIR VENT................................................................... 1 1
93892-04018-08 SCREW WASH., 4X18 .......................................................... 2 2
95002-02089 CLIP, B18, TUBE ................................................................... 1 1
E - 13
CARBURETTOR
*NEEDLE SET, JET ............................... 0.5
*CARBURETTOR ASSY.........................
*FLOAT SET........................................... 0.4
*TOP SET............................................... 0.2
*CHAMBER SET, FLOAT.......................
*VALVE SET, THROTTLE ...................... 0.3
42
FR.
79
4
13
19
21
22
1420
19
2
8
1
1
1
1
11
5
6
10
11
16
11
12
15
17
18
24
23

DRUM SELFNo.
SPOKE CAST
21
22
23
24
95002-02659 CLIP, B16.5, TUBE ................................................................ 1 1
95005-35310-50 TUBE OVER FLOW .............................................................. 1 1
99101-KTT-0980 JET MAIN #98 ....................................................................... 1 1
99103-KTR-0350 JET SLOW # 350 .................................................................. 1 1
E - 13
CARBURETTOR
*NEEDLE SET, JET ............................... 0.5
*CARBURETTOR ASSY.........................
*FLOAT SET........................................... 0.4
*TOP SET............................................... 0.2
*CHAMBER SET, FLOAT.......................
*VALVE SET, THROTTLE ...................... 0.3
43
FR.
79
4
13
19
21
22
1420
19
2
8
1
1
1
1
11
5
6
10
11
16
11
12
15
17
18
24
23

DRUM SELFNo.
SPOKE CAST
*LIGHT ASSY., HEAD ............................ 0.1
*UNIT HEADLIGHT................................
*BULB, HEADLIGHT..............................
*SOCKET ASSY., HEADLIGHT.............. 0.2
*STAY, COMP. FR. COWL .....................
*STAY, FRONT WINKER........................
*PANEL, INNER .....................................
*COWL, FRONT.....................................
45
1
2
3
4
5
6
7
8
9
10
11
12
13
14
F - 1
LIGHT ASSY. HEAD
FR.
19
17
14
14
34
26
32
24
23
34
3
4
9
32
32
27
27
18
2
5
6
7
8
12
19
21
29
32
28
28
29
10
10
22
13
11
16
15 15
26
32
11
16
22
30
30
30
31
31
31
33
33
25
25
9
20
20
20
3310A-AAG-H20 LIGHT ASSY HEAD(W/O BULB) .......................................... 1 1
33110-AAG-H01 UNIT HEAD LIGHT ............................................................... 1 1
61300-KTC-A20ZA SET, FRONT COWL (BLACK-1)......................... .................. 1 1
61300-KTC-A20ZB SET, FRONT COWL (BLACK-2).......................... ................. 1 1
61300-KTC-A20ZC SET, FRONT COWL (BLACK-3).......................... ................. 1 1
61300-KTC-A20ZD SET, FRONT COWL (FORCE SILVER ME.).......................... 1 1
61300-KTC-A20ZE SET, FRONT COWL (CANDY BLAZING RED)...................... 1 1
61300-KTC-A20ZF SET, FRONT COWL (VIBRANT BLUE ME.)........................... 1 1
61300-KTC-A20ZG SET, FRONT COWL (EBONY GRAY ME.)............................ 1 1
33108-KRY-900 SPRING, SPC....................................................................... 1 1
33126-KTC-901 COVER, RUBBER ................................................................ 1 1
33128-GBL-000 NUT, SPECIAL...................................................................... 1 1
33150-KTC-A20 SOCKET ASSY., HEAD LIGHT............................................. 1 1
34901-KSP-910 BULB, HEAD LIGHT(12V-35/35W)....................................... 1 1
34908-GA7-700 BULB, WEDGE BASE (12V-3.0W) ....................................... 1 1
53209-GAH-000 CLIP, HEAD LIGHT............................................................... 2 2
50451-GB6-920 RUBBER TAIL LIGHT SET ................................................... 2 2
61105-KTC-900 RUBBER, FR. FENDER MOUNTING................................... 3 3
61311-KTC-A20 STAY, COMP. FR. COWL...................................................... 1 1
61312-149-300 BOOT, HEAD LIGHT BRACKET.......................................... 2 2
4

DRUM SELFNo.
SPOKE CAST
*LIGHT ASSY., HEAD ............................ 0.1
*UNIT HEADLIGHT................................
*BULB, HEADLIGHT..............................
*SOCKET ASSY., HEADLIGHT.............. 0.2
*STAY, COMP. FR. COWL .....................
*STAY, FRONT WINKER........................
*PANEL, INNER .....................................
*COWL, FRONT.....................................
46
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
F - 1
LIGHT ASSY. HEAD
FR.
19
17
14
14
34
26
32
24
23
34
3
4
9
32
32
27
27
18
2
5
6
7
8
12
19
21
29
32
28
28
29
10
10
22
13
11
16
15 15
26
32
11
16
22
30
30
30
31
31
31
33
33
25
25
9
20
20
20
61320-KTC-A20 COLLAR, COWL MOUNTING. ............................................. 1 1
61304-KTC-A20 COLLAR FR. COWL ............................................................. 2 2
64310-198-D20A PLATE, FRONT NUMBER.................................................... 1 1
64315-KTC-A20 BRACKET COMP., FR. NO. PLATE, .................................... 1 1
80101-443-000 RUBBER RR FENDER CUSHION ....................................... 3 3
83402-KTC-A20 PANEL, INNER ..................................................................... 1 1
83601-MN5-000 GROMMET SIDE COVER .................................................... 1
90101-GJ6-000 BOLT, ADJUST...................................................................... 1 1
90307-GJ6-000 WASHER, LOCK, 6 MM........................................................ 1 1
90311-MT3-000 NUT CLIP 6 MM.................................................................... 2 2
92101-06020-0G BOLT, HEX., 6X20................................................................. 2 2
93500-05010-1A SCREW, PAN, 5X10 ............................................................. 2 2
93500-06025-0G SCREW, PAN, 6X25 ............................................................. 3 3
93903-24320 SCREW, TAPPING, 4X12..................................................... 1 1
94001-06070-0S NUT HEX, 6 MM ................................................................... 3 3
94103-06700 WASHER PLAIN, 6 MM........................................................ 3 3
94101-05000 WASHER, PLAIN, 5 MM....................................................... 2 2
95701-06012-07 BOLT FLANGE 6X12 ............................................................ 2 2
96001-06020-07 BOLT, FLANGE, SH. 6X20.................................................... 2 2
6410A-AAG-H20 WIND SCREEN ASSY .......................................................... 1 1

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
34908-KVE-900 BULB WEDGE BASE (12V-1.7W) .......................................... 5 5
34909-KVH-900 BULB WEDGE BASE (12V-3.0W) .......................................... 2 2
SWITCH ASSY., COMB. & LOCK
35106-KTC-900 COVER, COMB. SWITCH ...................................................... 1 1
35121-AAC-H30 KEY BLANK NO.1................................................................... 1 1
35122-AAC-H30 KEY BLANK NO.2................................................................... 1 1
37100-KTC-A21 METER ASSY., COMB............................................................ 1 1
37200-KTC-A21 SPEEDOMETER COMP......................................................... 1 1
37211-KTC-A21 CASE UPPER ASSY............................................................... 1 1
37212-KTC-A21 CASE LOWER ASSY.............................................................. 1 1
37215-MB6-830 CLAMP ................................................................................... 1 1
37300-KTC-A21 FUEL METER COMP.............................................................. 1 1
37305-KE5-008 SCREW WASH 3X22 ............................................................. 3 3
37305-MAW-621 SCREW, WASH, SPECIAL..................................................... 2 2
37312-KTC-901 GROMMET COMB. SWITCH ................................................. 1 1
37312-KTC-900A GROMMET, TRIP METER...................................................... 1 1
37619-KTC-A21 SOCKET COMP.,.................................................................... 1 1
44830-KWA-910 CABLE COMP., SPEEDOMETER .......................................... 1 1
44831-KTC-900 CABLE COMP., INNER........................................................... 1 1
35010-AAG-H20 KEY SET................................................................................. 1 1
35100-AAG-H21 ........................................... 1 1
*KEY SET............................................... 1.1
*SWITCH ASSY., COMB. & LOCK......... 0.4
*METER ASSY., COMB. ........................ 0.3
*SPEEDOMETER COMP.,..................... 0.5
*FUEL METER COMP.,..........................
*CASE, UPPER ASSY.,..........................
*CASE, UNDER ASSY., .........................
*SOCKET COMP.,..................................
*CABLE COMP., SPEEDOMETER ........
*CABLE, INNER..................................... 0.1
47
F - 2
SPEEDOMETER/
CABLE/KEY SET
FR.
4
3
0
01
02
03
40
50
60
07
8009
100
101
120
130
014
000
2
1
3
4
0
21
6 7
1
1
1 1
1 2
2
5
8 12
9
10
11
13
14
16
18
19
20
15
15
22
24 24
24
23
21
21 25
25
25 26
26
26
27
27
17
14
14
22

DRUM SELFNo.
SPOKE CAST
21
22
23
24
25
26
27
80101-443-000 RUBBER RR. FENDER CUSHION ........................................ 3 3
90109-MZ5-008 SCREW, TAPPING, 4X14....................................................... 1 1
91352-GAZ-930 O-RING, 8.5X1.5 .................................................................... 1 1
93903-22420 SCREW TAPPING 3 X 16....................................................... 4 4
94001-06070-0S NUT, HEX., 6 MM ................................................................... 3 3
94103-06700 WASHER, PLAIN, 6 MM......................................................... 3 3
96600-08025-00 SOCKET, BOLT, 8X25 ............................................................ 2 2
*KEY SET............................................... 1.1
*SWITCH ASSY., COMB. & LOCK......... 0.4
*METER ASSY., COMB. ........................ 0.3
*SPEEDOMETER COMP.,..................... 0.5
*FUEL METER COMP.,..........................
*CASE, UPPER ASSY.,..........................
*CASE, UNDER ASSY., .........................
*SOCKET COMP.,..................................
*CABLE COMP., SPEEDOMETER ........
*CABLE, INNER..................................... 0.1
48
F - 2
SPEEDOMETER/
CABLE/KEY SET
FR.
4
3
0
01
02
03
40
50
60
07
8009
100
101
120
130
014
000
2
1
3
4
0
21
6 7
1
1
1 1
1 2
2
5
8 12
9
10
11
13
14
16
18
19
20
15
15
22
24 24
24
23
21
21 25
25
25 26
26
26
27
27
17
14
14
22

DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
17910-KTR-A00 CABLE COMP., THROTTLE ................................................. 1 1
22870-KTC-A00 CABLE COMP., CLUTCH...................................................... 1 1
22871-116-670 BOOT, CLUTCH CABLE ....................................................... 1 1
32161-404-000 BAND, B-1 WIRE................................................................... 2 2
35150-AAG-H20 SWITCH ASSY., START........................................................ 1 1
35200-KTC-A20 SWITCH ASSY., WINKER................................................... 1 1
35330-413-003 SWITCH COMP., FR. LEVER .............................................. 1 1
35340-KTC-A21 SWITCH ASSY., FR. STOP.................................................. 1 1
45450-KTC-900 CABLE COMP., FR. BRAKE ................................................. 1 1
53140-KTC-900 GRIP COMP., R. HANDLE .................................................... 1 1
53166-KTC-900 GRIP, L. HANDLE.................................................................. 1 1
53171-KCC-900 COVER, R. HANDLE LEVER................................................ 1 1
53172-KTC-920 BRACKET, L. HANDLE LEVER............................................. 1 1
53173-KTC-920 BRACKET, R. HANDLE LEVER............................................ 1 1
53175-AAF-H00 LEVER COMP., ‘R’ STEERING HANDLE ............................. 1 1
53178-AAF-H00 LEVER, COMP., ‘L’ STEERING HANDLE ............................ 1 1
53179-KTC-900 COVER, L. HANDLE LEVER ................................................ 1 1
88110-AAG-H01ZD MIRROR ASSY R BACK(FORCE SILVER ME.) ................... 1 1
88110-AAG-H01ZF MIRROR ASSY R BACK(VIBRANT BLUE ME.) ................... 1 1
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
*CABLE COMP., THROTTLE................. 0.3
*CABLE COMP., CLUTCH ..................... 0.2
*SWITCH ASSY., WINKER .................... 0.5
*SWITCH ASSY., FR. STOP ..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ‘R’ HANDLE ................... 0.6
*GRIP ‘L’ HANDLE ................................. 0.6
*HOUSING UPPER, THROTTLE...........
*HOUSING UNDER, THROTTLE ..........
*BRACKET ‘R’ HANDLE LEVER ...........
*BRACKET ‘L’ HANDLE LEVER ............
*COVER ‘R’ HANDLE LEVER................
*COVER ‘L’ HANDLE LEVER ................
49
FR.
PAS
SIN
G
23
14
28
10
26 26
5
1
4
27
9
8
4
7
23
28
27
11
6
3
2
17
16
13
2020
24 24
2222
19
18
25
25
12
15
21 21

DRUM SELFNo.
SPOKE CAST
19
20
21
22
23
24
25
26
27
28
88110-AAG-H01ZG MIRROR ASSY R BACK(EBONY GRAY ME.)...................... 1 1
88110-AAN-H01ZA MIRROR ASSY R BACK(BLACK, NH-1)............................... 1 1
88110-AAN-H01ZD MIRROR ASSY R BACK(CANDY BLAZING RED) ............... 1 1
88120-AAG-H01ZD MIRROR ASSY L BACK(FORCE SILVER ME.).................... 1 1
88120-AAG-H01ZF MIRROR ASSY L BACK(VIBRANT BLUE ME.) .................... 1 1
88120-AAG-H01ZG MIRROR ASSY L BACK(EBONY GRAY ME.)....................... 1 1
88120-AAN-H01ZA MIRROR ASSY L BACK(BLACK, NH-1) ............................... 1 1
88120-AAN-H01ZD MIRROR ASSY L BACK(CANDY BLAZING RED)................ 1 1
88114-198-D10 CAP, LOCK NUT ................................................................... 2 2
88115-KTR-900 BOOT MIRROR UPPER ....................................................... 2 2
90003-KCC-840 BOLT, ADPT. 10 MM.............................................................. 2 2
90114-310-000 BOLT, HANDLE LEVER PIVOT............................................. 2 1
90201-MW3-620 NUT, HEX., 10 MM ................................................................ 2 2
93500-05020-0G SCREW, PAN, 5X20.............................................................. 2 2
93500-05022-1G SCREW, PAN, 5X22.............................................................. 2 2
94050-06000 NUT, FLANGE, 6 MM ............................................................ 1 1
96001-06025-07 BOLT, FLANGE, SH., 6X25................................................... 1 1
*CABLE COMP., THROTTLE................. 0.3
*CABLE COMP., CLUTCH ..................... 0.2
*SWITCH ASSY., WINKER .................... 0.5
*SWITCH ASSY., FR. STOP ..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ‘R’ HANDLE ................... 0.6
*GRIP ‘L’ HANDLE ................................. 0.6
*HOUSING UPPER, THROTTLE...........
*HOUSING UNDER, THROTTLE ..........
*BRACKET ‘R’ HANDLE LEVER ...........
*BRACKET ‘L’ HANDLE LEVER ............
*COVER ‘R’ HANDLE LEVER................
*COVER ‘L’ HANDLE LEVER ................
50
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
FR.
PAS
SIN
G
23
14
28
10
26 26
5
1
4
27
9
8
4
7
23
28
27
11
6
3
2
17
16
13
2020
24 24
2222
19
18
25
25
12
15
21 21

51
Ref. Part No. Description Reqd. No./Model SUPER SPLENDOR
DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
53100-KTC-900 PIPE, STEERING HANDLE ........................................ 1 1
53132-124-000 HOLDER, HANDLE PIPE UNDER.............................. 2 2
53133-198-900 RUBBER, HANDLE CUSHION UPPER...................... 2 2
53134-028-000 RUBBER, HANDLE CUSHION UNDER...................... 2 2
53135-198-900 WASHER, HANDLE CUSHION................................... 2 2
53136-198-900 PLATE, HANDLE CUSHION ....................................... 2 2
53230-KTR-940 BRIDGE COMP., FORK TOP ...................................... 1 1
90102-KVN-900 BOLT, SP. FLANGE SH. 6 X 22................................... 4 4
90304-159-000 NUT, STEERING STEM .............................................. 1 1
90503-KTR-900 WASHER, STEERING STEM...................................... 1 1
91455-MG8-000 CAP, SOC BOLT 6 MM................................................ 2 2
95014-21101 HOLDER A1, HANDLE PIPE UPPER ......................... 2 2
F - 4
HANDLE PIPE/TOP BRIDGE
Service Item F.R.T.
*PIPE, STEERING HANDLE.................. 0.5
*BRIDGE COMP., FORK TOP ...............
*HOLDER, HANDLE PIPE UNDER........ 0.2
(ADD 0.1 FOR EACH) ..........................
FR.
4
3
3
2
2
6
6
45
59
9
7
9
10
1
1111
11
11
12
8
8
8
8

1
2
3
4
5
6
7
8
9
10
50301-KTR-900 RACE, STEERING BALL....................................................... 2 2
53200-KTC-A20 STEM, COMP., STEERING ................................................... 1 1
53211-268-010 RACE, STEERING TOP CONE............................................. 1 1
53212-200-000 RACE, STEERING BOTTOM CONE..................................... 1 1
53214-200-000 DUST SEAL, STEERING HEAD............................................ 1 1
53215-KTR-900 BALL ASSY STEERING......................................................... 2 2
53221-KTR-900 THREAD STEERING HEAD TOP.......................................... 1 1
53222-KTR-900 MUD GUARD, STEERING HEAD TOP ................................. 1 1
95701-08040-00 BOLT, FLANGE, 8X40 ........................................................... 2 2
96211-08000 BALL, STEEL, 6 MM.............................................................. 16 16
F - 5
STEERING STEM
*RACE, STEERING BALL...................... 0.8
(ONE OR ALL)......................................
*STEM COMP., STEERING ................... 0.9
*RACE, STEERING TOP CONE............ 0.5
*THREAD, STEERING HEAD TOP ......
2
FR.
52
DRUM SELFNo.
SPOKE CAST
6
4
1
5
7
1
6
3
8
10
10
9
9

DRUM SELFNo.
SPOKE CAST
F - 6
FRONT FENDER
*FENDER FRONT.................................. 0.3
FR.
53
1
2
3
4
5
6
7
45451-KCC-900 GUIDE FR.(FENDER) CABLE.............................................. 1 1
61102-KTC-900 STAY, FRONT FENDER........................................................ 1 1
61103-KTR-940 BRACKET., FR. FENDER R. ................................................ 1 1
61104-KTR-940 BRACKET., FR. FENDER L.................................................. 1 1
61105-KTC-900 RUBBER, FRONT FENDER MOUNT................................... 4 4
95701-06020-00 BOLT, FLANGE, 6X20........................................................... 4 4
61100-KTC-A20ZA FENDER FR. (BLACK),..................................................... ... 1 1
61100-KTC-A20ZD FENDER FR. (FORCE SILVER ME)..................................... 1 1
61100-KTC-A20ZE FENDER FR. (CANDY BLAZING RED),............................... 1 1
61100-KTC-A20ZF FENDER FR. (VIBRANT BLUE ME),.................................... 1 1
61100-KTC-A20ZG FENDER FR. (EBONY GRAY ME)................................... .... 1 1
6
2
1
6
3
6
6
5
4
77

54
DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
51400-KWA-941 FORK ASSY., ‘R’ FR. (NH-35M)................................... 1 -
51401-KST-941 SPRING, FR. FORK..................................................... 2 2
51403-KCC-900 COLLAR, SPRING....................................................... 2 2
51403-447-730 JOINT, SPRING ........................................................... 2 2
51410-KWA-941 PIPE COMP., FR. FORK.............................................. 2 2
51412-KAG-900 SPRING, REBOUND ................................................... 2 2
51420-KWA-941 CASE, ‘R’ FR. BOTTOM (NH-35M) ............................. - 1
51425-KST-901 SEAL, DUST ................................................................ 2 2
51432-KST-901 PIECE, OIL LOCK........................................................ 2 2
51437-KVN-901 RING, PISTON............................................................. 2 2
51440-KTR-901 PIPE, SEAT.................................................................. 2 2
51490-KWA-941 SEAL SET, FR. FORK.................................................. 2 2
51500-KWA-941 FORK ASSY., ‘L’ FR. (NH-35M) ................................... 1 -
51520-KWA-941 CASE, ‘L’ FR. BOTTOM (NH-35M) .............................. 1 -
90116-KAG-900 BOLT, SOCKET, 8 MM................................................. 2 2
90123-KST-941 BOLT ‘A’ FR. FORK...................................................... 2 2
90123-KRM-860 BOLT, FR. FORK.......................................................... 2 2
90521-292-000 WASHER, PLAIN, 10.3 MM......................................... 2 2
90544-439-930 WASHER, SPECIAL, 8 MM ......................................... 2 2
90601-GF5-730 RING, OIL SEAL STOPPER ........................................ 2 2
91356-KAG-900 O-RING........................................................................ 2 2
F - 7
FRONT FORK
Service Item F.R.T.
*FORK ASSY., R/L FR............................ 0.5
(ADD 0.2 FOR EACH) ..........................
*SPRING, FR. CUSHION....................... 0.6
(ADD 0.2 FOR EACH) ..........................
*PIPE COMP., FR. FORK ...................... 0.8
(ADD 0.5 FOR EACH) ..........................
*CASE R/L FR. BOTTOM ...................... 0.9
(ADD 0.5 FOR EACH) ..........................
FR.
3
4
5
12
13
15
16
1717
18 18
19
20
21
14
6
7
8
9
10
11
21

55
DRUM SELFNo.
SPOKE CAST
1
1A
2
3
3A
4
5
6
7
8
9
10
11
12
13
14
15
43125-KRP-981 SHOE COMP., BRAKE ................................................ 2 -
44805-KTC-900 PINION, SPEEDOMETER........................................... 1 -
44806-KST-900 GEAR, SPEEDOMETER ............................................. 1 -
44809-170-000 WASHER, SPEEDOMETER GEAR............................. 2 -
44810-KTC-900 BUSH, PINION............................................................. 1 -
45010-KTC-900 PANEL SUB COMP., FR. BRK..................................... 1 -
45133-KCC-900 SPRING, FR. BRAKE SHOE....................................... 2 -
45134-250-000 BRAKE CAM, DUST SEAL.......................................... 1 -
45141-KTC-900 CAM FR. BRAKE......................................................... 1 -
45145-096-650 INDICATOR, FR. BRAKE............................................. 1 -
45410-KCC-900 ARM, FR. BRAKE........................................................ 1 -
45435-GB2-720 SPRING, BRAKE ARM RETURN ................................ 1 -
91251-GK4-000 OIL SEAL, 47X60X7 .................................................... 1 -
94050-06000 NUT, FLANGE, 6 MM................................................... 1 -
95015-32001 JOINT, ‘B’ BRAKE ARM ............................................... 1 -
95015-42000 NUT, ‘B’ ADJUST ......................................................... 1 -
95701-06032-00 BOLT, FLANGE, 6X32 ................................................. 1 -
F - 8
FR. BRAKE PANEL
Service Item F.R.T.
*GEAR, SPEEDOMETER...................... 0.3
*PINION, SPEEDOMETER.................... 0.6
*PANEL SUB COMP., FR. BRAKE......... 0.4
*SHOE COMP., BRAKE .........................
(ONE OR ALL)......................................
*ARM. FR. BRAKE................................. 0.1
12
13
15
6
10
11
3
2
4
7
3
8 9
14
1
5
5
FR.
1A
3A1

56
DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
42603-198-900 NIPPLE, SPOKE -9..................................................... 36 -
42712-KCS-920 TUBE, TYRE 2.75X18.................................................. 1 -
42713-KFN-850 FLAP, TYRE ................................................................. 1 -
44301-KTR-700 AXLE, FR. WHEEL ...................................................... 1 -
44311-KRC-900 COLLAR, FR.WHEEL SIDE......................................... 1 -
44601-KTR-940Z HUB, FRONT WHEEL ................................................. 1 -
44601-AAC-H00 FRONT WHEEL .......................................................... - 1
44620-400-000 COLLAR, FRONT DISTANCE...................................... 1 -
44701-AAC-H00 RIM, FRONT WHEEL(1.6X18)..................................... 1 -
44711-KFN-850 TYRE, FR.2.75-18 42P ................................................ 1 -
90307-001-000 NUT, AXLE, 12 MM ...................................................... 1 -
90755-229-000 OIL SEAL, 21X37X07 .................................................. 1 -
94201-30250 PIN, SPLIT, 3X25 MM .................................................. 1 -
96140-63010-10 BEARING, BALL RADIAL, 6301 .................................. 2 -
97252-51162-10 SPOKE, A9X161 .......................................................... 18 -
97603-51162-10 SPOKE, A9X161 .......................................................... 18 -
F - 9
FRONT WHEEL
(DRUM)
Service Item F.R.T.
*TUBE, TYRE......................................... 0.9
*TYRE, FR. ............................................
*AXLE, FR. WHEEL............................... 0.2
*HUB, FR. WHEEL................................. 2.5
*COLLAR, FR. AXLE DISTANCE........... 0.4
*BEARING RADIAL BALL, 6301U .........
(ADD 0.1 FOR EACH) ..........................
*RIM, FR. WHEEL.................................. 2.2
*OIL SEAL, 21 X 37 X 7 ......................... 0.3
12
10
13
15
14
13
11
5
3
2
9
1
4
6
8
7
FR.

57
DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
40543-GBG-850 ADJUSTER, RIGHT CHAIN........................................ 1 1
42313-198-900 COLLAR, RR. BRK. PANEL SIDE .............................. 1 1
43100-KTC-900 PANEL COMP., RR. BRAKE ....................................... 1 1
43125-KRP-981 SHOE COMP., BRAKE................................................ 2 2
43141-KTC-900 CAM, REAR BRAKE ................................................... 1 1
43410-KCT-690 ARM, REAR BRAKE ................................................... 1 1
43434-286-000 RUBBER, STOPPER ARM CUSHION........................ 1 1
45133-KCC-900 SPRING, FR. BRAKE SHOE ...................................... 2 2
45134-250-000 BRAKE, CAM DUST SEAL ......................................... 1 1
45145-KFM-900 INDICATOR, FR. BRK................................................. 1 1
90301-473-000 NUT, ‘U’ 6 MM ............................................................. 1 1
90307-001-000 NUT, AXLE, 12 MM ..................................................... 1 1
90505-425-000 WASHER, 8 MM.......................................................... 1 1
92811-10000 BOLT, ‘A’ BRAKE STOPPER....................................... 1 1
94001-06000-0S NUT, HEX.,6 MM......................................................... 2 2
94001-08000-0S NUT, HEX., 8 MM........................................................ 1 1
94101-06000 WASHER, PLAIN, 6 MM ............................................. 1 1
94201-20150 PIN, SPLIT, 2X15 MM ................................................. 1 1
94201-30250 PIN, SPLIT, 3X25 MM ................................................. 1 1
95701-06035-00 BOLT, FLANGE, 6X35................................................. 1 1
F - 10
REAR BRAKE PANEL
Service Item F.R.T.
*PANEL COMP., RR. BRAKE................. 0.5
*SHOE COMP., BRAKE ......................... 0.4
(ONE OR ALL)
*ARM, RR. BRAKE ................................ 0.1
FR.
19
12
2
1
17
15
15
6
11
20
5
14
18
16
13
7
3
4
8
8
9
10
4

58
DRUM SELFNo.
SPOKE CAST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
40544-GBG-850 ADJUSTER, LEFT CHAIN........................................... 1 1
41201-KTC-900 SPROCKET, FINAL DRIVEN (42T) ............................. 1 1
41241-KTC-900 DAMPER, REAR WHEEL............................................ 4 4
42301-KTR-700 AXLE, REAR WHEEL.................................................. 1 1
42303-KTR-900 SLEEVE, REAR WHEEL............................................. 1 1
42304-KTC-900 COLLAR, RR. WHEEL SIDE ....................................... 1 1
42601-KTR-940 HUB COMP., REAR WHEEL....................................... 1 1
42603-198-900 NIPPLE, SPOKE -9 .................................................... 36 36
42611-KTC-900 FLANGE, FINAL DRIVEN............................................ 1 1
42615-198-900 BOLT, STUD, 8X42...................................................... 4 4
42620-KTR-940 COLLAR, REAR AXLE DISTANCE ............................. 1 1
42711-KTC-901 TYRE, RR.(2.75-18-48P)............................................. 1 1
42712-KFN-850 TUBE, TYRE................................................................ 1 1
42713-KFN-850 FLAP, TYRE................................................................. 1 1
44701-AAC-H00 RIM, WHEEL ............................................................... 1 1
90307-001-000 NUT, RR. AXLE SLEEVE............................................. 1 1
90309-357-000 NUT, HEX., 8 MM ........................................................ 4 4
90753-029-000 OIL SEAL, 27X40X6 .................................................... 1 1
91304-704-000 O-RING, 42 MM........................................................... 1 1
94001-06000-0S NUT, HEX., 6 MM ........................................................ 2 2
F - 11
REAR WHEEL
Service Item F.R.T.
*AXLE, REAR WHEEL........................... 0.2
* ...... 0.7
*DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301U
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL.......................... 0.5
*HUB, RR. WHEEL ................................ 2.5
*FLANGE, FINAL DRIVEN..................... 0.8
*TYRE, RR............................................. 0.9
*RIM, WHEEL (1.60 X 18)...................... 2.3
*BEARING, RADIAL BALL, 6203........... 0.6
SPROCKET FINAL DRIVEN (42T)
12
22
5 9
11
22
19
3
10 2
17
21
20
20
4
1
6
23
18
17
13
14
15
7
24
25
8
16
FR.
3
3
3

59
DRUM SELFNo.
SPOKE CAST
21
22
23
24
25
94101-06000 WASHER, PLAIN, 6 MM ............................................. 1 1
96140-63010-10 BEARING, BALL RADIAL, 6301................................. 2 2
96150-62030-10 BEARING, BALL RADIAL, 6203 (UU)......................... 1 1
97252-51162-10 SPOKE, A9X161 ......................................................... 18 18
97687-51161-10 SPOKE, A9X160.5 ...................................................... 18 18
F - 11
REAR WHEEL
Service Item F.R.T.
*AXLE, REAR WHEEL........................... 0.2
* ...... 0.7
*DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301U
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL.......................... 0.5
*HUB, RR. WHEEL ................................ 2.5
*FLANGE, FINAL DRIVEN..................... 0.8
*TYRE, RR............................................. 0.9
*RIM, WHEEL (1.60 X 18)...................... 2.3
*BEARING, RADIAL BALL, 6203........... 0.6
SPROCKET FINAL DRIVEN (42T)
12
22
5 9
11
22
19
3
10 2
17
21
20
20
4
1
6
23
18
17
13
14
15
7
24
25
8
16
FR.
3
3
3

DRUM SELFNo.
SPOKE CAST
*SEAT ASSY., DOUBLE......................... 0.1
*SET, CENTER RR. COWL ...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL .......................
*PIPE ASSY., REAR GRIP. .................... 0.2
60
1
2
3
4
5
6
7
8
9
17512-KCC-900 STOPPER, TANK LID............................................................ 2 2
50400-KTC-A20ZA GRIP, REAR (BLACK) ........................................................... 1 1
50400-KTC-A20ZE GRIP, REAR (CANDY BLAZING RED) ................................. 1 1
50400-KTC-A20ZG GRIP, REAR (EBONY GRAY ME.) ........................................ 1 1
77200-KTC-A20 SEAT ASSY, DOUBLE........................................................... 1 1
77202-KCC-900 RUBBER, SEAT MOUNTING. ............................................... 4 4
77204-KCC-900 RUBBER, A SEAT SETTING ................................................. 1 1
77206-KCC-900 RUBBER, SEAT CUSHION ................................................... 6 6
7720A-KTC-A20 COVER, SEAT ASSY............................................................. 1 1
77235-AAG-H20ZA SET, CENTER RR COWL(BLACK, NH-1)............................. 1 1
77235-AAG-H20ZD SET, CENTER RR COWL(FORCE SILVER ME.) ................. 1 1
77235-AAG-H20ZE SET, CENTER RR COWL(CANDY BLAZING RED) ............. 1 1
77235-AAG-H20ZF SET, CENTER RR COWL(VIBRANT BLUE ME.).................. 1 1
77235-AAG-H20ZG SET, CENTER RR COWL(EBONY GRAY ME.) .................... 1 1
77240-KTC-A20ZA SET, R. BODY COWL (BLACK-1)......................... ................ 1 1
77240-KTC-A20ZB SET, R. BODY COWL (BLACK-2)......................... ................ 1 1
77240-KTC-A20ZC SET, R. BODY COWL (BLACK-3)......................... ................ 1 1
77240-KTC-A20ZD SET, R. BODY COWL (FORCE SILVER ME.)....................... 1 1
77240-KTC-A20ZE SET, R. BODY COWL (CANDY BLAZING RED,).................. 1 1
F - 12
SEAT ASSY./RR COWL/
REAR GRIP
FR.
17 14
12 4
7
18
186
6
6
6
6
6
5
4 12
14 17
3
1
16
16
16
13
11
11
13
10
14
12
4
4
12
14
9
8
19
18
2
16
1
15
15
18
18

DRUM SELFNo.
SPOKE CAST
10
11
12
13
14
15
16
17
18
19
77240-KTC-A20ZF SET, R. BODY COWL (VIBRANT BLUE ME)........................ 1 1
77240-KTC-A20ZG SET, R. BODY COWL(EBONY GRAY ME,A-63M)................ 1 1
77250-KTC-A20ZA SET, L. BODY COWL (BLACK-1).......................................... 1 1
77250-KTC-A20ZB SET, L. BODY COWL (BLACK-2).......................................... 1 1
77250-KTC-A20ZC SET, L. BODY COWL (BLACK-3).......................................... 1 1
77250-KTC-A20ZD SET, L. BODY COWL (FORCE SILVER ME.,).......... ............ 1 1
77250-KTC-A20ZE SET, L. BODY COWL (CANDY BLAZING RED,).................. 1 1
77250-KTC-A20ZF SET, L. BODY COWL (VIBRANT BLUE ME)......................... 1 1
77250-KTC-A20ZG SET, L. BODY COWL (EBONY GRAY ME,)........................... 1 1
83551-300-000 GROMMET, AIR CLEANER CASE........................................ 2 2
84702-KCC-900 COLLAR, STAY NO. PLATE SET.......................................... 4 4
90101-GE0-000 SCREW, HINGE PATCH ....................................................... 2 2
90563-355-000 WASHER, WHEEL, 6 MM ..................................................... 4 4
90320-GC3-000 NUT SPRING M5................................................................... 4 4
93903-24320 SCREW TAPPING, 4 X 12 .................................................... 4 4
95701-06020-08 BOLT, FLANGE, 6X20 ........................................................... 2 2
95701-06025-18 BOLT, FLANGE, 6 X 25 ......................................................... 4 4
95701-08022-08 BOLT, FLANGE, 8 X 22 ......................................................... 4 4
*SEAT ASSY., DOUBLE......................... 0.1
*SET, CENTER RR. COWL ...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL .......................
*PIPE ASSY., REAR GRIP. .................... 0.2
61
F - 12
SEAT ASSY./RR COWL/
REAR GRIP
FR.
17 14
12 4
7
18
186
6
6
6
6
6
5
4 12
14 17
3
1
16
16
16
13
11
11
13
10
14
12
4
4
12
14
9
8
19
19
2
16
1
15
15
18
18

DRUM SELFNo.
SPOKE CAST
*COCK ASSY., FUEL ............................. 0.2
*SCREEN, FUEL STRAINER.................
*TANK SET, FUEL.................................. 0.3
*UNIT ASSY., FUEL ...............................
62
F - 13
FUEL TANK
1
2
3
4
5
7
8
9
10
11
12
13
14
16950-KTR-901 COCK, ASSY. FUEL.............................................................. 1 1
16955-KTC-A20 LEVER FUEL COCK............................................................. 1 1
16958-397-770 O-RING ................................................................................. 1 1
17199-KTC-A20 TUBE DRAIN ........................................................................ 1 1
17505-KTC-A20ZA SET, FUEL TANK (BLACK-1)............................................... 1 1
17505-KTC-A20ZB SET, FUEL TANK (BLACK-2)............................................... 1 1
17505-KTC-A20ZC SET, FUEL TANK (BLACK-3)............................................... 1 1
17505-KTC-A20ZD SET, FUEL TANK (FORCE SILVER ME.)............................. 1 1
17505-KTC-A20ZE SET, FUEL TANK (CANDY BLAZING RED,)........................ 1 1
17505-KTC-A20ZF SET, FUEL TANK (VIBRANT BLUE ME).............................. 1 1
17505-KTC-A20ZG SET, FUEL TANK (EBONY GRAY ME)................................. 1 1
17611-KTR-A00 CUSHION, FRONT FUEL TANK........................................... 2 2
17613-KTR-A00 CUSHION, REAR TANK ....................................................... 1 1
17620-GE2-931 CAP COMP., FUEL TANK ..................................................... 1 1
17681-KTC-900 TUBE, FUEL ......................................................................... 1 1
37800-KTC-A21 UNIT ASSY., FUEL................................................................ 1 1
83551-300-000 GROMMET, AIR CLEANER CASE ....................................... 2 2
90324-KCC-900 COLLAR, 8 MM..................................................................... 1 1
90325-KCC-900 WASHER, PLAIN, 8 MM ....................................................... 1 1
91305-443-740 O-RING, 39.5X5.................................................................... 1 1
FR. 16
16
10
16
17
9
18
1
14
16
3
6
6
5
11
11
7
19
13
12
8
NT
ORF
2 15
4

DRUM SELFNo.
SPOKE CAST
*COCK ASSY., FUEL ............................. 0.2
*SCREEN, FUEL STRAINER.................
*TANK SET, FUEL.................................. 0.3
*UNIT ASSY., FUEL ...............................
63
F - 13
FUEL TANK
16
17
18
19
20
93500-04025-0G SCREW PAN 4X25 ............................................................... 1 1
94050-06000 NUT, FLANGE, 6 MM............................................................ 4 4
95002-02080 CLIP, TUBE ........................................................................... 1 1
95002-02100 CLIP, B 10 TUBE.................................................................. 1 1
95701-08035-08 BOLT, FLANGE, 8X35........................................................... 1 1
FR. 16
16
10
16
17
9
18
1
14
16
3
6
6
5
11
11
7
19
13
12
8
NT
ORF
2 15
4

DRUM SELFNo.
SPOKE CAST
*SET, RIGHT SIDE COVER................... 0.1
*SET, LEFT SIDE COVER ..................... 0.1
64
1
2
3
4
5
6
75581-673-000 SET SPRING LOCK KEY .................................................. 1 1
83550-KTC-A01 LOCK, SIDE COVER ......................................................... 1 1
90101-GE0-000 SCREW HINGE PATCH..................................................... 1 1
90381-KWA-940 SCREW, SPECIAL, 6X13 .................................................. 1 1
83500-AAG-H20ZA SET, R SIDE COVER(TYPE-1)....................................... 1 1
83500-AAG-H20ZB SET, R SIDE COVER(TYPE-2)....................................... 1 1
83500-AAG-H20ZC SET, R SIDE COVER(TYPE-3)....................................... 1 1
83500-AAG-H20ZD SET, R SIDE COVER(TYPE-4)....................................... 1 1
83500-AAG-H20ZE SET, R SIDE COVER(TYPE-5)....................................... 1 1
83500-AAG-H20ZF SET, R SIDE COVER(TYPE-6)....................................... 1 1
83500-AAG-H20ZG SET, R SIDE COVER(TYPE-7)....................................... 1 1
83600-AAG-H20ZA SET, L SIDE COVER(TYPE-1)........................................ 1 1
83600-AAG-H20ZB SET, L SIDE COVER(TYPE-2)........................................ 1 1
83600-AAG-H20ZC SET, L SIDE COVER(TYPE-3)........................................ 1 1
83600-AAG-H20ZD SET, L SIDE COVER(TYPE-4)........................................ 1 1
83600-AAG-H20ZE SET, L SIDE COVER(TYPE-5)........................................ 1 1
83600-AAG-H20ZF SET, L SIDE COVER(TYPE-6)........................................ 1 1
83600-AAG-H20ZG SET, L SIDE COVER(TYPE-7)........................................ 1 1
F - 14
SIDE COVER
FR.
2
1
6
4
3
5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
17210-KWA-840 CASE, AIR/C ......................................................................... 1 1
17212-KTC-900 HOLDER, ELEMENT ............................................................ 1 1
17213-KWA-940 ELEMENT, AIR/C .................................................................. 1 1
17214-KWA-840 BAND, BATTERY .................................................................. 1 1
17219-KTC-900 SEAL, A/I CLEANER............................................................. 1 1
17234-KTC-900 COVER, AIR/C DUCT ........................................................... 1 1
17234-KCC-940 TUBE AIR CLEANER DRAIN................................................ 1 1
17235-KTC-900 COVER AIR/C ...................................................................... 1 1
17251-KTC-900 DUCT, AIR/C INLET .............................................................. 1 1
17253-KTC-900 TUBE, AIR/C CONN.............................................................. 1 1
17365-KTC-900 TUBE, BREATHER ............................................................... 1 1
83407-KTR-940 CUSHION BATTERY............................................................. 3 3
90101-KWA-830 BOLT, FLANGE, 6X18........................................................... 1 1
90111-187-010 BOLT, SPL. HEX., 6 MM ....................................................... 2 2
90111-187-020 WASHER, SPL., 8.5 (DIA. 20 MM)........................................ 2 2
90111-187-000 BOLT, FLANGE 6 MM .......................................................... 2 2
90311-MT3-000 NUT, CLIP, 6 MM................................................................... 1 1
93500-04032-0G SCREW, PAN, 4X32.............................................................. 1 1
94101-05000 WASHER, PLAIN, 5 MM ....................................................... 5 5
95002-02130 CLIP, B-12.5 TUBE................................................................ 1 1
F - 15
AIR CLEANER
* ..................... 0.3
* .................................. 0.2
*HOLDER, ELEMENT............................
* ...................
* .............................
* .............................
* ..................................
CASE, SUB ASSY. AIR/C
ELEMENT, AIR/C
COVER SUB ASSY. AIR/C
DUCT, AIR/C INLET
TUBE, AIR/C CONN
BAND, BATTERY
FR.
65
DRUM SELFNo.
SPOKE CAST
1
10
6
2
3
21
21
19
18
9
11
19
21
19
21
19
17
1620
15
8
5
14
15
22
22
21
19
23
4
13
12
12
12
7

21
22
23
93500-05016-0A SCREW, PAN 5 X 16 .......................................................... 5 5
95002-80000 CLIP, C12 TUBE ................................................................. 2 2
95018-46320 BAND 46 AIR/C CONN. TUBE............................................ 1 1
* ..................... 0.3
* .................................. 0.2
*HOLDER, ELEMENT............................
* ...................
* .............................
* .............................
* ..................................
CASE, SUB ASSY. AIR/C
ELEMENT, AIR/C
COVER SUB ASSY. AIR/C
DUCT, AIR/C INLET
TUBE, AIR/C CONN
BAND, BATTERY
F - 15
AIR CLEANER
66
DRUM SELFNo.
SPOKE CAST
FR.
1
10
6
2
3
21
21
19
18
9
11
19
21
19
21
19
17
1620
15
8
5
14
15
22
22
21
19
23
4
13
12
12
12
7

1
2
3
4
5
6
7
8
9
10
11
12
18291-KTR-A00 GASKET, EXHAUST PIPE ................................................... 1 1
18293-KPK-900 RUBBER, PACKING PROTECTOR. .................................... 1 1
18345-MBT-610 RUBBER PROTECTOR, MOUNT....................................... 2 2
., EXHAUST ............................................. 1 1
18355-KTC-A20 COVER, MUFFLER.............................................................. 1 1
33619-459-840 COLLAR, WINKER STAY..................................................... 2 2
50181-KTR-940 GUIDE, HOSE...................................................................... 1 1
50505-KCC-900 RUBBER, A STAND STOPPER ........................................... 1 1
90107-KAN-900 BOLT, BODY COVER SET................................................... 2 2
90304-KPH-900 NUT, HEX., CAP, 8 MM ........................................................ 2 2
94050-06000 NUT, FLANGE, 6 MM ........................................................... 1 1
95701-08016-00 BOLT, FLANGE, 8X16.......................................................... 1 1
18350-AAG-H00 MUFFLER COMP
F - 16
MUFFLER
*COVER, EXH. PIPE ............................. 0.1
*GASKET, EXH. PIPE............................
*GUIDE, TUBE....................................... 0.2
*MUFFLER COMP., EXH. ...................... 0.3
FR.
1
10 10
4
11
8
7
12
9
9
2
6
6
5
3
67
DRUM SELFNo.
SPOKE CAST
3

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