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A durable integrated system for PV installations on existing and new roofs
Presentation Content ,[object Object],[object Object],[object Object],[object Object],[object Object]
Look at the roof and PV system  together  as a single asset. Then assess the total cost of ownership over the total life of the asset
Basics of Metal Roofing
Metal Roof Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Metal is Durable
1200-1450
 
Metal Offers Design Flexibility
 
 
 
Metal Provides Long Service Life
Coatings for Steel ,[object Object],[object Object],[object Object]
 
Metal is Sustainable
Sustainability ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],*Source:  Steel Recycling Institute, 2008
35-year-old Galvalume ®  steel roof New Orleans, LA
28-year-old roof  Ergoldsbach, Germany This roof, which is about to be retrofitted with a PV array, is estimated to have a remaining service life of 30 years or more.
Metal Roof Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Basics of Photovoltaics
Solar Power Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Solar Power Systems ,[object Object],[object Object],[object Object],[object Object],[object Object]
Issues:  PV Attachment to Conventional Roof ,[object Object],[object Object],[object Object],[object Object],[object Object]
No holes! PV Attachment to Metal Roof
Metal Roof with PV ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thin Film Laminated PV ,[object Object],[object Object],[object Object],[object Object]
Thin-film PV is flexible, durable, and fits into standing seam roofs
Thin-film applications are aesthetically pleasing, casting no shadows or causing any glare.
Crystalline Si PV Panels
 
Popular for vast expanses of commercial, industrial, office, and retail rooftops (±700,000,000 sf annually)
Top Solar States ,[object Object],Source: IREC
Prices are coming DOWN! ,[object Object]
What is the service life of PV? The warranted life = 25 years… but the service life ≈ 30 years.
Penetration of Conventional Roof System
Options for mounting to conventional roof types: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
More than 10,000 points of attachment
 
 
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Mounting Cost Summary (dollars per Watt) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13% of SYSTEM COST 15.5% of SYSTEM COST
 
[object Object],Map of DOE Proposed Climate Zones Adopted by ASHRAE and IECC
 
AGED BRONZE COLORED ROOF: T Sun = 174º F T Shade = 118º F ΔT Sun to Shade = 56º F (ambient = 81º F)
A convective air plenum ensures even cooler temperatures.
Conventional Roof Types:  Service Life ,[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Carl Cash Survey, Simpson, Gumpertz & Heger, 2005
Conventional Roof Types:  Service Life ,[object Object],[object Object],[object Object],[object Object],[object Object],Source:  Carl Cash Survey, Simpson, Gumpertz & Heger, 2005 Roof Service Life DEFICIT = 10-18 years
So when roof life expires… dismantle the PV array… tear the roof off…
throw it away… reroof, and then… reassemble the PV array.
SSMR: Service Life ,[object Object],[object Object],[object Object]
SSMR: Service Life ,[object Object],[object Object],[object Object],Roof Service Life SURPLUS = 10–18 years
Economic Impact of Roof Replacement  (assuming new construction) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Economic Impact of Roof Replacement  (assuming new construction) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],A savings of 25% over the life of the system.
 
Method: Direct Mount—seam clamp and interface Mounting system cost: $0.087/watt
Look at the roof and PV system  together  as a single asset. Then assess the total cost of ownership over the total life of the asset
Retrofit Solutions for Existing Buildings
Solutions for any reason or purpose
Solutions for any reason or purpose
 
Before After
Reroofing Solutions ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Flat Roof Applications After Before During Before
Reroofing Solutions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sloped Roof Solutions
Reroofing Solutions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Problematic Roofs During Near Complete  During After
Energy-Saving Opportunities ,[object Object],[object Object],[object Object]
Insulated Applications Existing roof and purlins New metal roof New subpurlins New insulation
Energy-Saving Opportunities ,[object Object],[object Object],[object Object],[object Object],[object Object]
Natural Convective Ventilation (ASV) Less 30%–45% heat gain Hot air out Ambient air in Radiant heat Less heat loss Building heat New metal roof Existing roof Air heats up and moves upward by convection
Energy-Saving Opportunities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Solar Thermal Heat Recovery Ambient air in Heated air distributed to HVAC system with solar powered fan Air heats up and moves upward by convection New metal roof Existing roof Winter –closed ridge
Solar Thermal Water Heating New metal roof Optional insulation Vented eave Circulated fluid in flexible tubing heats up Reflective radiant barrier and insulation
Retrofit Makes $ense Energy Saving Solutions
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object]

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GSA PRESENTATION

Editor's Notes

  1. What’s Important: Retrofit roofs provide exceptional environmental and energy efficiency benefits from: Reducing heat gain through the roof assembly in warmer months Reducing heat loss through the roof assembly in colder months Retrofit walls provide a means to beautifying an existing building with more up-to-date and energy efficient wall cladding that is architecturally pleasing
  2. What’s Important: The left-hand column explains what the major benefits that retrofit presents to the design professional and building owner The right-hand column does the same but highlights some of the positive environmental impact that this concept presents as well as what else can be done during the design/construction of a retrofit to improve its benefit
  3. What’s Important: The left-hand column explains what the major benefits that retrofit presents to the design professional and building owner The right-hand column does the same but highlights some of the positive environmental impact that this concept presents as well as what else can be done during the design/construction of a retrofit to improve its benefit
  4. This slide introduces the next four slides that address and explain various solar power systems using photovoltaic (PV) technology
  5. This slide introduces the next four slides that address and explain various solar power systems using photovoltaic (PV) technology
  6. This slide brings attention to the “Pitfalls” of installing rack-mounted PV systems over existing flat or sloped roofs that have conventional roofing systems. The principle issue is the PV service life is more than the expected life of the various conventional roof membranes. Therefore, when the roof has to replaced, so does the PV system and then it has to be re-installed.
  7. This slide self-explanatory whereas with metal roofed buildings, PV mounted systems do not required penetrations through the metal for attachment.
  8. This slide summarizes the benefits of PV over standing seam metal roofs, whether for retrofit applications or new construction
  9. Problems with conventional roof types, Next slide
  10. What’s Important: This slide introduces the two basic applications of retrofit roofing and essentially what they represent to a design professional and building owner: Metal over existing flat roofs Metal over existing sloped roofs
  11. This slide illustrates pictorially Before and During construction of metal retrofit over existing flat roofs. The bottom two slides illustrates the advantage of using retrofit metal systems in new construction. This project was site-built structural concrete construction for a hotel in southern Georgia. The retrofit framing system was used in lieu of light-gauge pre-engineered trusses due to its competitiveness with other framing methods. The framing for these type of retrofit systems is essentially fabricated in the field. They come to the jobsite in standard cut-lengths (20’ +/-) and measured, cut and erected right on the existing roof top or concrete deck in this application.
  12. What’s Important: This slide introduces the two basic applications of retrofit roofing and essentially what they represent to a design professional and building owner: Metal over existing flat roofs Metal over existing sloped roofs
  13. This slide illustrates the metal over existing conventional roofed system
  14. What’s Important: This slide introduces the two basic applications of retrofit roofing and essentially what they represent to a design professional and building owner: Metal over existing flat roofs Metal over existing sloped roofs
  15. This slide illustrates pictorially Before and During/After construction of metal retrofit over problem roofs.
  16. What’s Important: This slide essentially addresses good roof design practices where the designer should include current energy standards in the overall roof assembly. It is an intro-slide for the following eleven slides.
  17. What’s Important: This slide essentially addresses good roof design practices where the designer should include current energy standards in the overall roof assembly. It is an intro-slide for the following eleven slides.
  18. What’s Important: This slide essentially addresses good roof design practices where the designer should include current energy standards in the overall roof assembly. It is an intro-slide for the following eleven slides.