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Certified Compostable Resins
The case of Mater-Bi® for kitchen bin liners

      RCBC 2011 ZERO WASTE CONFERENCE
                 June 8-10, 2011
                   Whistler, BC

           Christian Garaffa – Novamont S.p.A.
Presentation Outline


• Food waste collection examples from Europe

• Distinctive features of Mater-Bi® compostable resins

      Degradation: industrial vs. home composting

      Breathability: closed vs. vented collection systems

• Conclusions




RCBC 2011 ZERO WASTE CONFERENCE                             2
Food waste collections in Europe




SSO in Europe: two approaches

• Food waste + yard waste co-collection

• Food waste and yard waste collected separately




RCBC 2011 ZERO WASTE CONFERENCE                    3
RCBC 2011 ZERO WASTE CONFERENCE
4




                                  Source: C.A.R.M.E.N., ISWA Beacon Conference, Perugia, Italy 15-16 April 2010
RCBC 2011 ZERO WASTE CONFERENCE
5




                                  Source: Cnsorzio Priula, ISWA Beacon Conference, Perugia, Italy 15-16 April 2010
Source: WRAP presentation “Food Waste Options and Opportunities”, Chris Mills, Durham – June 2010

RCBC 2011 ZERO WASTE CONFERENCE                                                                     6
Food waste collections in Europe

Kitchen containers                 Outdoor bins
        +                           and carts
compostable bags
                                                 30 to 40 lt
                                             single households




                                              120, 240, 360 lt
                                               multi-family
                                                buildings



 RCBC 2011 ZERO WASTE CONFERENCE                             7
Food waste collections in Europe

Food waste collection frequency: 1 to 3 times per week
Residual waste: weekly to monthly (or even less…!)




RCBC 2011 ZERO WASTE CONFERENCE                          8
Food waste collections
Key Factors For Success :
1. High capture & diversion from
   residual waste
2. Low contamination of the
   collected feedstock




RCBC 2011 ZERO WASTE CONFERENCE            9
Food waste collections
Key Factors For Success :
Compostable bags are a key component




RCBC 2011 ZERO WASTE CONFERENCE            10
Norway




RCBC 2011 ZERO WASTE CONFERENCE            11
U.K.




RCBC 2011 ZERO WASTE CONFERENCE          12
U.K.




RCBC 2011 ZERO WASTE CONFERENCE          13
Switzerland




RCBC 2011 ZERO WASTE CONFERENCE           14
Catalunya (Spain)




RCBC 2011 ZERO WASTE CONFERENCE           15
Catalunya (Spain)




  For more information: http://www20.gencat.cat/portal/site/arc/

RCBC 2011 ZERO WASTE CONFERENCE                                    16
Italy




RCBC 2011 ZERO WASTE CONFERENCE           17
Italy




RCBC 2011 ZERO WASTE CONFERENCE           18
Distinctive features of Mater-Bi® resins
          for food waste bags




RCBC 2011 ZERO WASTE CONFERENCE        19
Distinctive features of Mater-Bi® resins




RCBC 2011 ZERO WASTE CONFERENCE                20
Distinctive features of Mater-Bi® resins


                   Excellent compostability




             Quick degradation in   Certified home
            industrial composting   compostability



RCBC 2011 ZERO WASTE CONFERENCE                      21
Compostability of Mater-Bi® resins




                Industrial
   58°C
                Home



20°C - 30°C



   RCBC 2011 ZERO WASTE CONFERENCE             22
g
        in
      st
   te
   b



                Industrial
La




                                     Week 0
                Home




   RCBC 2011 ZERO WASTE CONFERENCE            23
g
        in
      st
   te
   b



                Industrial
La




                                     Week 2
                Home




   RCBC 2011 ZERO WASTE CONFERENCE            24
g
        in
      st
   te
   b



                Industrial
La




                                     Week 4
                Home




   RCBC 2011 ZERO WASTE CONFERENCE            25
g
        in
      st
   te
   b



                Industrial
La




                                     Week 6
                Home




   RCBC 2011 ZERO WASTE CONFERENCE            26
g
        in
      st
   te
   b



                Industrial
La




                                     Week 12
                Home




   RCBC 2011 ZERO WASTE CONFERENCE         27
g
                                          in
                                        st
                                      te
                                       d
                                    el
                                  Fi
RCBC 2011 ZERO WASTE CONFERENCE            28
g
                                          in
                                        st
                                      te
                                       d
                                    el
                                  Fi
RCBC 2011 ZERO WASTE CONFERENCE            29
g
                                          in
                                        st
                                      te
                                       d
                                    el
                                  Fi
RCBC 2011 ZERO WASTE CONFERENCE            30
g
                                          in
                                        st
                                      te
                                       d
                                    el
                                  Fi
RCBC 2011 ZERO WASTE CONFERENCE            31
Fie
                                      l   dt
                                               es
                                                    t in
                                                        g




RCBC 2011 ZERO WASTE CONFERENCE                 32
Fi
                                       e   ld
                                                te
                                                     st
                                                          in
                                                            g




Full scale 2 month test at “One
Brighton”, a housing area with
172 flats in Brighton, UK
On site composting with Big
Hanna T60 composter

  RCBC 2011 ZERO WASTE CONFERENCE                33
Fi
                                                                      e   ld
                                                                               te
                                                                                    st
                                                                                         in
                                                                                           g




Mater-Bi kitchen waste bags put into the hopper inlet without shredder
• In the first quarter of the cylinder small parts of Mater-Bi still visible
• No residues either in the rest of the cylinder or in the finished compost
More info at: http://bighanna.blogspot.com (31/05/2011)

   RCBC 2011 ZERO WASTE CONFERENCE                                              34
g
                                                                                            in
                                                                                          st
                                                                                        te
                                                                                     d
                                                                                  el
   Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010




                                                                                Fi
RCBC 2011 ZERO WASTE CONFERENCE                                                                35
g
                                                                                            in
                                                                                          st
                                                                                        te
                                                                                     d
                                                                                  el
   Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010




                                                                                Fi
RCBC 2011 ZERO WASTE CONFERENCE                                                                36
g
                                                                                            in
                                                                                          st
                                                                                        te
                                                                                     d
                                                                                  el
   Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010




                                                                                Fi
RCBC 2011 ZERO WASTE CONFERENCE                                                                37
Distinctive features of Mater-Bi® resins


                        High breathability




RCBC 2011 ZERO WASTE CONFERENCE                38
Breathability of Mater-Bi® resins

                  Typical properties of Mater-Bi films

MFR (g/10’)                            3,5 – 7          ASTM D 1338
E Modulus (MPa)                        90 - 700          ASTM D 882
Stress at break (MPa)                  22 – 36           ASTM D 882
Elongation at break (%)               250 – 600          ASTM D 882
C.O.F.                                 0,1 – 0,6         DIN 53375 A
Haze (%)                               26 - 90          ASTM D 1003
WVTR (g·30µm/m2·24h)                  200 – 1000   ASTM E 96; 38°C 90% RH
O2TR (cc·30µm)/(m2·24h·atm)           500 - 2000   ISO 15105-1; 23°C 50% RH


                        High WVTR = High water loss

    RCBC 2011 ZERO WASTE CONFERENCE                                    39
Vented kitchen containers
→   High breathability & water dissipation
→   Reduced fermentation & generation of odours
→   Cleaner & more hygienic
→   Reduced “yuck factor” & higher participation




RCBC 2011 ZERO WASTE CONFERENCE                    40
Comparative testing: closed vs. vented

                               e   d            d                   d
                           sid                de lid
                                             i d                 te                d
                      id
                                            s
                                          id e                en               n te
                    ol                  ol orat            yv                ve
                  S
                n: alls              : S rf             all             all
                                                                           y
             w                     m pe               ot               t
           ro & w                ea s,              :t              to
          B                    Cr all           ee
                                                  n               :
            lid                                                ue
                                 w            Gr            Bl

                                                                                       25°C

                                                                                       50% RH

                                                                                       1,8 Kg food

                                                                                       5 days trial


RCBC 2011 ZERO WASTE CONFERENCE                                                                 41
Synthetic food waste
                                          Food            Weight (grams) % on total
                                  Wurstel                             84       4,7%
                                  Cheese                               9       0,5%
                                  Champignon mushrooms                19       1,0%
                                  Banana with skin                    67       3,8%
                                  Cucumber                            60       3,4%
                                  Raw onion                           48       2,7%
                                  Eggplant                            52       2,9%
                                  Lettuce                             52       2,9%
                                  Kiwi                                73       4,1%
                                  Boiled potato                       18       1,0%
                                  Apple                               52       2,9%
                                  Tomato                              84       4,7%
                                  Canned corn                         48       2,7%
                                  Canned beans                        39       2,2%
                                  White bread                         69       3,9%
                                  Garlic salad dressing               91       5,1%
                                  Pear                                65       3,7%
                                  Peppers                             34       1,9%
                                  Grape                               71       4,0%
                                  Tangerine                           48       2,7%
                                  Mango                               41       2,3%
                                  Grapefruit                          71       4,0%
                                  White melon                         90       5,1%
                                  Pickles                             39       2,2%
                                  Canned tuna                         36       2,0%
                                  Dry bread                           90       5,1%
                                  Coffee grounds                     101       5,7%
                                  Muffin                              28       1,6%
                                  Cooked pasta                        90       5,1%
                                  Cooked rice                         90       5,1%
                                  Ham                                 18       1,0%
                                  Total                            1.778    100,0%
RCBC 2011 ZERO WASTE CONFERENCE                                                   42
Weight loss

                                        Time (days)
                        0      1         2        3   4      5
                   0
                   -2
                   -4
                                                                 Brown
Weight loss (%)




                   -6
                   -8                                            Cream
                  -10                                            Blue
                                                                 Green
                  -12
                  -14
                  -16
                  -18


                   RCBC 2011 ZERO WASTE CONFERENCE                       43
Weight loss
            100
                        100            96,82        95,58
                                                             85,68   85,20
            90
            80
            70
Wheight %




                        73,24          72,79        70,44
            60
                                                             61,94   60,64
            50
            40
            30
            20
                        25,77          23,09        24,19    22,82   23,58
            10
             0
                       Day 0           Day 5        Day 5    Day 5   Day 5




                  RCBC 2011 ZERO WASTE CONFERENCE                            44
Odor assessment

                                      Dynamic olfactometry (sniffing tests)
                                         a. Determination of odor
                                            concentration (dynamic
                                            dilution olfactometry for
                                            threshold measurement (EN
                                            13725:2003)
                                         b. Determination of the hedonic
                                            tone (relative pleasantness /
                                            unpleasantness of odor
                                            according to VDI 3882)

Air samples drawn into 5 l Nalophan® bags using a special sampler working
with the lung principle.

 RCBC 2011 ZERO WASTE CONFERENCE                                      45
Odor concentration
            10.000
             8.000
OUE /m3




             6.000                                                                            Brown
             4.000                                                                            Cream
             2.000                                                                            Blue

                -                                                                             Green
                              Day 0              Day 3               Day 5
                Brown         2.900               8.100              2.000
                Cream         1.500               3.433              2.200
                Blue          1.000               620                 373
                Green          260                373                 203

          Determination of odor concentration by dynamic olfactometry for threshold
          measurement (according to EN 13725:2003) - The odour concentration is measured
          by presenting the sample, at a range of dilutions, to a panel of six assessors to find the
          dilution factor at the 50% detection threshold. The resulting concentration is expressed
          with units of European Odor Unit per cubic metre (OUE/m3).

              RCBC 2011 ZERO WASTE CONFERENCE                                                          46
Hedonic tone
               +0,5
               +0,0
Hedonic tone



               -0,5
               -1,0                                                             Brown
               -1,5                                                             Cream
               -2,0                                                             Blue
               -2,5       Day 0           Day 3          Day 5                  Green
               B ro wn     -1,0            -1,3          -2,3
               Cream       -1,0            -1,0           -1,0
               B lue       -1,0            -0,3          -0,7
               Green       +0,0            +0,3          -0,3



Determination of the hedonic tone (relative pleasantness / unpleasantness of
odour according to VDI 3882) - The VDI 3882 guideline calls for a group at least 15
assessors to be used and 6 presentations of the odor sample. The assessors
sensitivity is not a criterion for panel selection


               RCBC 2011 ZERO WASTE CONFERENCE                                          47
Conclusions
1. Experience from Europe shows that compostable
   bags are a key factor for effective source separation
   of residential food waste
2. Vented pails are becoming increasingly popular in
   European collection programs
3. Mater-Bi resins containing native starch have
   distinctive features for optimal performance of food
   waste bags during collection and treatment:
   • High breathability
   • Excellent compostability in industrial and back
     yard environments


 RCBC 2011 ZERO WASTE CONFERENCE                           48
Thank You



                                  Christian Garaffa
                                  christian.garaffa@novamont.com
                                  +39 0321 699 693


RCBC 2011 ZERO WASTE CONFERENCE                              49

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Mater-Bi vented kitchen bin certified compostable liners - Rcbc Vancouver 2011

  • 1. Certified Compostable Resins The case of Mater-Bi® for kitchen bin liners RCBC 2011 ZERO WASTE CONFERENCE June 8-10, 2011 Whistler, BC Christian Garaffa – Novamont S.p.A.
  • 2. Presentation Outline • Food waste collection examples from Europe • Distinctive features of Mater-Bi® compostable resins Degradation: industrial vs. home composting Breathability: closed vs. vented collection systems • Conclusions RCBC 2011 ZERO WASTE CONFERENCE 2
  • 3. Food waste collections in Europe SSO in Europe: two approaches • Food waste + yard waste co-collection • Food waste and yard waste collected separately RCBC 2011 ZERO WASTE CONFERENCE 3
  • 4. RCBC 2011 ZERO WASTE CONFERENCE 4 Source: C.A.R.M.E.N., ISWA Beacon Conference, Perugia, Italy 15-16 April 2010
  • 5. RCBC 2011 ZERO WASTE CONFERENCE 5 Source: Cnsorzio Priula, ISWA Beacon Conference, Perugia, Italy 15-16 April 2010
  • 6. Source: WRAP presentation “Food Waste Options and Opportunities”, Chris Mills, Durham – June 2010 RCBC 2011 ZERO WASTE CONFERENCE 6
  • 7. Food waste collections in Europe Kitchen containers Outdoor bins + and carts compostable bags 30 to 40 lt single households 120, 240, 360 lt multi-family buildings RCBC 2011 ZERO WASTE CONFERENCE 7
  • 8. Food waste collections in Europe Food waste collection frequency: 1 to 3 times per week Residual waste: weekly to monthly (or even less…!) RCBC 2011 ZERO WASTE CONFERENCE 8
  • 9. Food waste collections Key Factors For Success : 1. High capture & diversion from residual waste 2. Low contamination of the collected feedstock RCBC 2011 ZERO WASTE CONFERENCE 9
  • 10. Food waste collections Key Factors For Success : Compostable bags are a key component RCBC 2011 ZERO WASTE CONFERENCE 10
  • 11. Norway RCBC 2011 ZERO WASTE CONFERENCE 11
  • 12. U.K. RCBC 2011 ZERO WASTE CONFERENCE 12
  • 13. U.K. RCBC 2011 ZERO WASTE CONFERENCE 13
  • 14. Switzerland RCBC 2011 ZERO WASTE CONFERENCE 14
  • 15. Catalunya (Spain) RCBC 2011 ZERO WASTE CONFERENCE 15
  • 16. Catalunya (Spain) For more information: http://www20.gencat.cat/portal/site/arc/ RCBC 2011 ZERO WASTE CONFERENCE 16
  • 17. Italy RCBC 2011 ZERO WASTE CONFERENCE 17
  • 18. Italy RCBC 2011 ZERO WASTE CONFERENCE 18
  • 19. Distinctive features of Mater-Bi® resins for food waste bags RCBC 2011 ZERO WASTE CONFERENCE 19
  • 20. Distinctive features of Mater-Bi® resins RCBC 2011 ZERO WASTE CONFERENCE 20
  • 21. Distinctive features of Mater-Bi® resins Excellent compostability Quick degradation in Certified home industrial composting compostability RCBC 2011 ZERO WASTE CONFERENCE 21
  • 22. Compostability of Mater-Bi® resins Industrial 58°C Home 20°C - 30°C RCBC 2011 ZERO WASTE CONFERENCE 22
  • 23. g in st te b Industrial La Week 0 Home RCBC 2011 ZERO WASTE CONFERENCE 23
  • 24. g in st te b Industrial La Week 2 Home RCBC 2011 ZERO WASTE CONFERENCE 24
  • 25. g in st te b Industrial La Week 4 Home RCBC 2011 ZERO WASTE CONFERENCE 25
  • 26. g in st te b Industrial La Week 6 Home RCBC 2011 ZERO WASTE CONFERENCE 26
  • 27. g in st te b Industrial La Week 12 Home RCBC 2011 ZERO WASTE CONFERENCE 27
  • 28. g in st te d el Fi RCBC 2011 ZERO WASTE CONFERENCE 28
  • 29. g in st te d el Fi RCBC 2011 ZERO WASTE CONFERENCE 29
  • 30. g in st te d el Fi RCBC 2011 ZERO WASTE CONFERENCE 30
  • 31. g in st te d el Fi RCBC 2011 ZERO WASTE CONFERENCE 31
  • 32. Fie l dt es t in g RCBC 2011 ZERO WASTE CONFERENCE 32
  • 33. Fi e ld te st in g Full scale 2 month test at “One Brighton”, a housing area with 172 flats in Brighton, UK On site composting with Big Hanna T60 composter RCBC 2011 ZERO WASTE CONFERENCE 33
  • 34. Fi e ld te st in g Mater-Bi kitchen waste bags put into the hopper inlet without shredder • In the first quarter of the cylinder small parts of Mater-Bi still visible • No residues either in the rest of the cylinder or in the finished compost More info at: http://bighanna.blogspot.com (31/05/2011) RCBC 2011 ZERO WASTE CONFERENCE 34
  • 35. g in st te d el Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010 Fi RCBC 2011 ZERO WASTE CONFERENCE 35
  • 36. g in st te d el Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010 Fi RCBC 2011 ZERO WASTE CONFERENCE 36
  • 37. g in st te d el Source: C.A.R.M.E.N. presentation ISWA Beacon Conference, Perugia, Italy 15-16 April 2010 Fi RCBC 2011 ZERO WASTE CONFERENCE 37
  • 38. Distinctive features of Mater-Bi® resins High breathability RCBC 2011 ZERO WASTE CONFERENCE 38
  • 39. Breathability of Mater-Bi® resins Typical properties of Mater-Bi films MFR (g/10’) 3,5 – 7 ASTM D 1338 E Modulus (MPa) 90 - 700 ASTM D 882 Stress at break (MPa) 22 – 36 ASTM D 882 Elongation at break (%) 250 – 600 ASTM D 882 C.O.F. 0,1 – 0,6 DIN 53375 A Haze (%) 26 - 90 ASTM D 1003 WVTR (g·30µm/m2·24h) 200 – 1000 ASTM E 96; 38°C 90% RH O2TR (cc·30µm)/(m2·24h·atm) 500 - 2000 ISO 15105-1; 23°C 50% RH High WVTR = High water loss RCBC 2011 ZERO WASTE CONFERENCE 39
  • 40. Vented kitchen containers → High breathability & water dissipation → Reduced fermentation & generation of odours → Cleaner & more hygienic → Reduced “yuck factor” & higher participation RCBC 2011 ZERO WASTE CONFERENCE 40
  • 41. Comparative testing: closed vs. vented e d d d sid de lid i d te d id s id e en n te ol ol orat yv ve S n: alls : S rf all all y w m pe ot t ro & w ea s, :t to B Cr all ee n : lid ue w Gr Bl 25°C 50% RH 1,8 Kg food 5 days trial RCBC 2011 ZERO WASTE CONFERENCE 41
  • 42. Synthetic food waste Food Weight (grams) % on total Wurstel 84 4,7% Cheese 9 0,5% Champignon mushrooms 19 1,0% Banana with skin 67 3,8% Cucumber 60 3,4% Raw onion 48 2,7% Eggplant 52 2,9% Lettuce 52 2,9% Kiwi 73 4,1% Boiled potato 18 1,0% Apple 52 2,9% Tomato 84 4,7% Canned corn 48 2,7% Canned beans 39 2,2% White bread 69 3,9% Garlic salad dressing 91 5,1% Pear 65 3,7% Peppers 34 1,9% Grape 71 4,0% Tangerine 48 2,7% Mango 41 2,3% Grapefruit 71 4,0% White melon 90 5,1% Pickles 39 2,2% Canned tuna 36 2,0% Dry bread 90 5,1% Coffee grounds 101 5,7% Muffin 28 1,6% Cooked pasta 90 5,1% Cooked rice 90 5,1% Ham 18 1,0% Total 1.778 100,0% RCBC 2011 ZERO WASTE CONFERENCE 42
  • 43. Weight loss Time (days) 0 1 2 3 4 5 0 -2 -4 Brown Weight loss (%) -6 -8 Cream -10 Blue Green -12 -14 -16 -18 RCBC 2011 ZERO WASTE CONFERENCE 43
  • 44. Weight loss 100 100 96,82 95,58 85,68 85,20 90 80 70 Wheight % 73,24 72,79 70,44 60 61,94 60,64 50 40 30 20 25,77 23,09 24,19 22,82 23,58 10 0 Day 0 Day 5 Day 5 Day 5 Day 5 RCBC 2011 ZERO WASTE CONFERENCE 44
  • 45. Odor assessment Dynamic olfactometry (sniffing tests) a. Determination of odor concentration (dynamic dilution olfactometry for threshold measurement (EN 13725:2003) b. Determination of the hedonic tone (relative pleasantness / unpleasantness of odor according to VDI 3882) Air samples drawn into 5 l Nalophan® bags using a special sampler working with the lung principle. RCBC 2011 ZERO WASTE CONFERENCE 45
  • 46. Odor concentration 10.000 8.000 OUE /m3 6.000 Brown 4.000 Cream 2.000 Blue - Green Day 0 Day 3 Day 5 Brown 2.900 8.100 2.000 Cream 1.500 3.433 2.200 Blue 1.000 620 373 Green 260 373 203 Determination of odor concentration by dynamic olfactometry for threshold measurement (according to EN 13725:2003) - The odour concentration is measured by presenting the sample, at a range of dilutions, to a panel of six assessors to find the dilution factor at the 50% detection threshold. The resulting concentration is expressed with units of European Odor Unit per cubic metre (OUE/m3). RCBC 2011 ZERO WASTE CONFERENCE 46
  • 47. Hedonic tone +0,5 +0,0 Hedonic tone -0,5 -1,0 Brown -1,5 Cream -2,0 Blue -2,5 Day 0 Day 3 Day 5 Green B ro wn -1,0 -1,3 -2,3 Cream -1,0 -1,0 -1,0 B lue -1,0 -0,3 -0,7 Green +0,0 +0,3 -0,3 Determination of the hedonic tone (relative pleasantness / unpleasantness of odour according to VDI 3882) - The VDI 3882 guideline calls for a group at least 15 assessors to be used and 6 presentations of the odor sample. The assessors sensitivity is not a criterion for panel selection RCBC 2011 ZERO WASTE CONFERENCE 47
  • 48. Conclusions 1. Experience from Europe shows that compostable bags are a key factor for effective source separation of residential food waste 2. Vented pails are becoming increasingly popular in European collection programs 3. Mater-Bi resins containing native starch have distinctive features for optimal performance of food waste bags during collection and treatment: • High breathability • Excellent compostability in industrial and back yard environments RCBC 2011 ZERO WASTE CONFERENCE 48
  • 49. Thank You Christian Garaffa christian.garaffa@novamont.com +39 0321 699 693 RCBC 2011 ZERO WASTE CONFERENCE 49