Chiron Werke GmbH & Co. KG specializes in the complete machining of vehicle components, offering services from planning to serial production. Their partnership with Scherer Feinbau GmbH enhances synergies in turning and milling operations, leading to optimized cycle times and resource savings. The document outlines specific projects and system components involved in these machining processes.

1. Designed and Made in Germany
TuttlingenTuttlingenTuttlingen
Bangalore
TaicangTaicang
Beijing
Istanbul
CharlotteCharlotte
Kraków
ParisParis
MilanMilan
Seconds ahead
www.chiron.de
GB0.5/09.15/BIM/TD/PrintedinGermany/Subjecttotechnicalchanges
www.chiron.de
CHIRON-WERKE GmbH & Co. KG
Kreuzstrasse 75
78532 Tuttlingen, Germany
Tel. +49 7461 940-0
Fax +49 7461 940-8000
SCHERER FEINBAU GmbH
Marie-Curie-Strasse 25
63755 Alzenau, Germany
Tel. +49 6023 5046-0
Fax +49 6023 5046-52000
www.scherer-feinbau.de
I Complete process design
I Expert Engineering
I Experienced project management
I Validation of the statistical process capability
I Securing target productivity
I Production assistance during the start-up phase
I Individual automation solutions
I Complete systems e.g. with SCHERER turning centres
I Training in operation and programming
I CHIRON – Services available all around the world
From planning stage to serial production
Global competence from one source – CHIRON TURNKEY
Complete machining of vehicle
components, such as steering knuckles,
fuel injectors, turbocharger housing,
pistons, brake discs and many more.
Since CHIRON-WERKE GmbH & Co. KG aquired
the majority share of SCHERER FEINBAU GmbH,
the successful manufacturer of vertical turning
machines, in October, 2012, the efforts regar-
ding joint projects are in full swing.
Due to similar industries and business segments,
synergies in turning and milling are inevitable,
and these are also linked. First joint projects with
CHIRON as the general contractor show that great
added value can be offered to our customers.
Advantages can be found in many ways: Fewer
interfaces, everything from a single source, and
a single contact person are the interdisciplinary
advantages.
Further synergies of this partnership emerge as
follows for our customers:
I Work operations are optimally coordinated –
cycle times are optimised for maximum output
I Savings through common use of units (e.g.,
coolant treatment and cooling, extraction)
I Savings regarding additional resources
such as energy, personnel, or area
Parts requiring both turning and milling are ideal
for concatenated production. In addition, boring
or threading operations are often performed. But
secondary production operations such as cleaning,
balancing, measuring or marking can also be inte-
grated in the CHIRON-SCHERER systems.
for automated turning and milling from one source
Highly productive
complete systems

2. www.chiron.de
Advantage through system competence
Project: Complete machining of front head
Parts required: 250,000 ppy
Project: Complete machining of impeller for compressor
Parts required: 500,000 ppy
Project: Complete machining of bearing housing for turbo charger
Parts required: 240,000 ppy
Project: Complete machining of master cylindre
Parts required: 245,000 ppy
Project: Complete machining of adapter flange for injection pumps
Parts required: 250,000 ppy
I Process operations OP10 + OP20 OP30 OP40
turning milling balancing
I System components SCHERER CHIRON CHIRON
1 x VDZ100DS 3 x DZ08 FX 1 x FZ08
I Machining time [sec] 33 150 30
I Load. & unloading time [sec] incl. 30 30
I Sum of the cycle time [sec] 33 180/3Mc=60/2Sp=30 60
I Process operations OP10 + OP20 OP30-40
turning milling
I System components SCHERER CHIRON
1 x VDZ100DS 1 x DZ12 W MAGNUM
I Machining time [sec] 77 76
I Load. & unloading time [sec] incl. incl.
I Sum of the cycle time [sec] 77 76
I Process operations OP10 + OP20 OP30 + OP40
turning milling
I System components SCHERER CHIRON
1 x VDZ100DS 1 x DZ12 W
I Machining time [sec] 70 140
I Load. & unloading time [sec] incl. incl.
I Sum of the cycle time [sec] 70 140/2=70
I Process operations OP10 + OP20 OP30 + OP40
turning milling & drilling
I System components SCHERER CHIRON
1 x VDZ220DS 1 x DZ12 W
I Machining time [sec] 142 148
I Load. & unloading time [sec] incl. incl.
I Sum of the cycle time [sec] 142/2=71 148/2=74
I Process operations OP10 + OP20 OP30 + OP40
turning milling
I System components SCHERER CHIRON
1 x VDZ100DS 1 x DZ12 W MAGNUM
I Machining time [sec] 80 160
I Load. & unloading time [sec] incl. incl.
I Sum of the cycle time [sec] 80 160/2=80
Raw part Raw part
Raw part
Raw part
Raw part
OP10 + OP20 OP10 + OP20
OP10 + OP20
OP10 + OP20
OP10 + OP20
OP30 + OP40 OP30 + OP40
OP30 + OP40
OP30 + OP40
OP30 + OP40