The document is an agenda for an ACTME assembly on January 31, 2017 in Tres Cantos, Spain. It includes: - A welcome and presentation from 10:00-10:15. - A presentation on analytical solutions for quality control of raw materials and finished products from 10:15-10:45. - A presentation on automation of processes using NIR technology from 10:45-11:15. - A break from 11:15-11:30. - The ACTME assembly from 11:30-12:15. - Additional presentations on applications of RVA technology in milling and the importance of gelatinization temperature in baking from 12:15-12

2. ASAMBLEA A.C.T.M.E. 2017
Tres Cantos, 31 de enero de 2017

3. Agenda
• 10:00 Bienvenida y presentación de la Jornada.
Javier Ruiz, Presidente ACTME
Enrique Hernando Velasco
• 10:15 Soluciones analíticas para el control de calidad de materias primas
y productos acabados. Lanzamiento ensayos RVA.
Mrs. Corinne Charrie
• 10:45 Automatización de procesos con NIR In line DA7300 Tecnología NIR
en cereales y harinas
NIR in-line DA 7300. Información inmediata para automatizar
procesos.
Enrique Hernando
• 11:15 Pausa Café

4. Agenda
• 11:30 ASAMBLEA ACTME
• 12:15 Aplicación del RVA en la Industria Molinera. Una visión más amplia:
Arroz, Molinería, Ingredientes Alimentarios, etc.
Importancia de la temperatura de gelificación en el proceso de
panificación
Viscosidad de masas batidas
Retrogradación del almidón y consecuencias en calidad del
producto elaborado
Control preciso en la adicción de aditivos y sus efectos
Capacidad de retención de agua de una masa
Manuel Gómez Pallarés

5. Agenda
• 12:45 Hands-on. Ensayos de las soluciones Perten Instruments: RVA, NIR
DA 7250
• 14:00 Comida
• 15:30 Ronda de preguntas – Interpretación de resultados
• 16:30 Clausura

6. Perten Instruments
The leader in wheat and flour
analysis since 1962
• Inventor of Falling Number®
• NIR instrument supplier
for 30+ years
• Flour milling quality experts
for 50+ years
• Member of IAOM, ICC, AACCI
and many other organizations

7. Perten Instruments Overview
years in the
instrument business
AAA Credit Rating
instruments installed
in Food & Ag
Provide complete
solutions – Service,
Support, Applications
of Total Revenue
placed back into R &D.
Part of the
PerkinElmer group
15%
25,000+
50+
AAA

8. Nuestra Historia
Harald Perten,
fundo la empresa
en 1962.

9. Historia de Perten

10. Análisis Completo
Functional Properties
Gluten determination, testing
functional properties of protein
Flour & Dough testing – hydration,
stickiness, elasticity, etc.
Enzyme activity, Starch pasting
Texture, mouth-feel
Hardness
Volume
Composition
Moisture
Ash
Protein
Starch
Fiber
Sugars
Oil/Fat
Complete analysis
of flour means
knowing both:
What’s in the flour
(composition)
How will the flour
perform its required
duties (functional)

11. Perten Analyzers
doughLAB/mdL
DA 7250
NIR
DA 7300
In-line NIR
AM 5200
Grain Moisture
Meter
IM 9500
NIR Grain
Analyzer
IM 8800
Portable
NIR Grain
Falling
Number®
Glutomatic RVA SKCSTexture
Analyzers
Volume
Analyzers
Funcional
Composicional

12. Analizadores Perten
Composicional & Funcional

13. 4 modelos de NIRs
Portable
Advanced
Complete
In-line
IM 8800 IM 9500 DA 7250 DA 7300
Trader/Elevator
Mill
Use Wheat Wheat/Flour Wheat/Flour/Mixes Wheat/Flour
Moisture
Protein
Ash
Additional par.
HLW

14. NIR is a Mature Technique
Used for about 30 years in agriculture
• Filter Instruments – 30 years old
• Scanning monochromators – 30 years old
• Fourier Transform (FT) – 20 years old
• Diode Array – available since 15 years

15. NIR Spectral Range
•Near Infrared 780-2500 nm

16. Why NIR Can Measure Chemical
Concentrations
•NIR photons striking a
molecule sometimes
causes the molecule to
take that photon and
turn it into vibrations.
•We measure the loss of
those photons to tell
how many molecules of
that type are present.
•Different molecules
absorb photons of
different wavelengths.

17. InframaticPrinciple
Lamp Filter wheel
Sphere
Detectors
Window
Sample
Basic characteristics of Filter instruments:
• Well-proven low-cost technology
• Measures one wavelength after another
• Discrete wavelengths

18. An example of a spectrum. The red dots indicate measurement points
of a discrete filter instrument.
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1100 1300 1460 1660 1740 1900 2060 2180 2260 2360
Moisture
Protein
Oil/Fat
Original Spectrum
Individual
Constituent Absorption
Spectral response

19. Scanning grating characteristics
• Grating moves
• One detector
• One wavelength at
a time
• 1 spectrum/s
• Small light spot

20. Diode array
• No moving parts
• One detector for each wavelength
• Lots of light on the
sample
• Many spectra/s

21. Diode array strengths and weaknesses
+Very rapid
+Excellent accuracy
+Unground samples
+Excellent stability
- Not the lowest cost technology
=Recommended for quantitative analysis in all
agricultural applications, benchtop and on-line

22. Modern diode array technology
• Basic characteristics
− Extreme sensitivity
− No moving parts in optics
− Simultaneous data collection
at all wavelengths
− 300 spectra collected in 3 s.
These characteristics makes the
DA technology especially
suitable for On-Line
measurements

23. DA On-Line Principles of Operation
DiodeArray
Sample
Diffuse Light from Sample
Stationary Grating
White light from Source
to the Sample
Turning Mirror
Primary lamp
Spare lamp
Sapphire Window

24. NIR – Applications in Process Industries
Until now majority of on-line analysers are filter based
Our new offer includes on-line measurement using DA technology

25. In-line NIR
• Real-time measurement in process
• Wheat and Flour
• Ash, Moisture, Protein, Specks & more
• Connects to plant control system for
automation

26. Live Video and Images
• Use as a trouble-shooting tool
• See product flow without visiting
the production line
• Compare live image with
reference pictures
• Very useful when
verifying spec count
measurement

27. Speck Detection Advantage
Sieves taken
out to search for
broken sieve.
A broken
sieve generated
increased number
of specks.
Speck count
increases from 15 to 40.
Miller gets alarm.
Visual confirmation
by live video.
1. 2. 3.

28. Flour Mill in Germany
Wheat before tempering
for control of grist
DA 7300 – Installation example
Hardness
Sedimentation
Moisture
Protein

29. Control homogeneidad calidad del trigo

30. Control producción harina final

31. DA 7300 – Installation example
Flour Mill in Denmark
2 units mounted just
before batch scales
Used for process control
Ash
Protein
Moisture
Starch damage
Water Absorption
SpeckColour

32. Monitor ash in flour
0,3
0,35
0,4
0,45
0,5
0,55
0,6
0,65
0,7
0,75
0,8
50 55 60 65 70 75 80
Ash%db
Extraction

33. Maximize yield using NIR
Monitor flour ash continuously by in-line or lab NIR
0.5% ash
Stream 2
Final product
2% ash
Stream 1
Ash specification
0.55%
DA 7250 DA 7300
Optimize stream blending

34. Maximize yield using NIR
0,66
0,68
0,7
0,72
0,74
0,76
0,78
0,8
0,82
FlourAsh%
Ash content over one day production No NIR NIR

35. Automated flour blending
Use the DA 7300 in-line NIR for
automated blending of streams
based on ash content
DA 7300
Final product

36. 4 modelos de NIRs
Portable
Advanced
Complete
In-line
IM 8800 IM 9500 DA 7250 DA 7300
Trader/Elevator
Mill
Use Wheat Wheat/Flour Wheat/Flour/Mixes Wheat/Flour
Moisture
Protein
Ash
Additional par.
HLW

37. Gracias!