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Fall hazard in industrial engineering field
- 1. Potential Mechanical Hazards andFall Hazards Chandra Dewi K
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- 3. Presentation title 3 Hazards? Ahazard is a situation in the workplace that harms the health and safety of people and damages plant and equipment. It could involve a task, chemical or equipment used. Hazard management is a process that can be used to improve the health and safety of all workplaces.
- 4. Presentation title 4 Whatis mechanical hazards? • A mechanical hazard is a harmful or danger posing situation that involves machines mostly in a working environment. Mechanical hazards are common place in work industries like, mining, manufacturing, agriculture and construction. • A mechanical hazard is any hazard involving a machine or process. Motor vehicles, aircraft, and air bags pose mechanical hazards. Compressed gases or liquids can also be considered . • http://wiki.answers.com/Q/ What_are_the_mechanical
- 5. Presentation title 5 typesof mechanical hazards(1) Common Mechanical Injury Hazards: • Cutting and Tearing: contact with a sharp edge, the seriousness of cutting or tearing the skin depends on how much damage is done to the epidermis, dermis, capillaries, veins, arteries, muscles and even bone. • Shearing: typically occurred when operators reached under the shearing blade to make an adjustment or place materials there and activated the blade before fully removing their hand. • Crushing: a part of the body is caught between two hard surfaces that progressively move together squeeze- point and run-in points.
- 6. Presentation title 6 typesof mechanical hazards(2) • Breaking: cause broken bone (fracture, can be classified: simple, compound, complete and incomplete or transverse, oblique, comminuted) • Straining and Spraining: muscles are overstretched or torn. Sprain is the result of torn ligaments in a joint they can cause swelling. • Puncturing: a sharp tool penetrates straight into the body and pulls straight out and creating a wound in the shape of the penetrating object.
- 7. Presentation title 7 Punch machine Arethere any mechanical hazards in this punch machine?
- 8. Presentation title 8 Whathazard is this? Pinching hazard to the hand
- 9. Presentation title 9 Whathazard is this? Finger injury
- 10. Presentation title 10 Risk Assessment Processof quantifying the level of risk associated with the operation of a given machine. It should be a structured and systematic process that answers the specific questions: • How severe are potential injuries? • How frequently are employees exposed to the potential hazards? • What is the possibility of avoiding the hazard if it does occur? • What is the likelihood of an injury should a safety control system fail?
- 11. Presentation title 11 Requirements ofsafeguards • Prevent contact: safeguards should prevent human contact with any potentially harmful machine part. • Be secure and durable: safeguards should be attached so that they are secure. • Protect against falling objects: objects falling onto moving • machine mechanism increase the risk of accidents, property damage, and injury. • Create no new hazard: safeguards should overcome the • hazards without creating new ones, e.g. a sharp edge, unfinished surface or protruding bolts introduces new hazard. • Create no interference: safeguards can interfere with the progress of work if they are not properly designed. • Allow safe maintenance: safeguards should be designed to • allow the more frequently performed maintenance
- 12. Presentation title 12 Pointof Operation Guards Fixed guards: provide a permanent barrier between worker and the point of operation. Interlocked guards: shut down the machine when the guards is not securely in place or is disengaged. Adjustable guards: provide a barrier against a variety of different hazards associated with different production operations.
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- 17. Presentation title 17 Pointod operation devices • Photoelectric devices • Radio-frequency devices • Electromechanical devices • Pullback devices • Restraint devices • Safety trip devices • Two-Hand controls • Gates provide a barrier of the danger zone
- 18. Presentation title 18 Feedingand injection • Automatic feed: eliminate the need for operators to enter the danger zone. • Semiautomatic: use a variety of approaches for feeding stock to the machine. • Automatic ejection: eject the work pneumatically or mechanically, operators don’t have to reach into the danger zone to retrieve work pieces. • Semiautomatic ejection: eject the work using mechanisms that are activated by the operator. • Robot safeguards is any safety device, control, or protective measure designed to prevent workers from being injured while working near or with industrial robots. Lockout / Tagout (LOTO) systems are safety procedures used to control hazardous energy in machines or equipment.Lockout: placing a lock on the energy-isolating device to ensure the machine cannot be operated.Tagout: attaching a warning tag to indicate that the equipment is under maintenance or must not be used.
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- 20. Presentation title 20 lathemachine accidents
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- 22. Presentation title 22 General Precaution •All operators should be trained in safe operation and maintenance. • All operators should be trained in the emergency procedures. • All employees should know how to activate emergency shutdown. • Inspection, maintenance, adjustment, repair, and calibration of safeguards should be carried out regularly. • Supervisors should ensure that safeguards are properly in place when machines are in use. • Operator teams of the same system should be trained in coordination techniques and proper use of devices. • Operators should be trained and supervised to ensure that they dress • Properly for the job (long hair, loose clothing, neckties, rings, watches, necklaces, chains and ear-ring) can become caught in equipment. • Shortcuts that violate safety principles should be avoided.
- 23. Presentation title 23 FiveSteps to Safety • Am I physically fit to perform this task? • Do I understand the risks that I will be exposed when executing this task? • Have I taken precautionary measures to eliminate such risk? • Am I equipped with correct PPEs for this task? • Am I equipped with correct tools to do this task? If any of your answer is ”NO” Do not do this Job!
- 24. Presentation title 24 Resume Controlof Mechanical Hazards: • Prevention: SOP, OHS Promotion, Safeguards, PPE, and Supervision • Handling: Emergency Stop Switch, First Aid, Medical Treatment
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