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制造业能效监控方案
Energy Monitoring System for Manufacturing
昱辰泰克
Yin Jinguo, 尹金国
CEO,深圳市昱辰泰克科技有限公司
CEO,Shenzhen Richon Tech Co., Ltd.
走向智能研究院 研究员
Researchers at the Institute of Road to Intelligent
从事软件研究二十余年,职业经历涵盖硬件技术、金融、互联网、
大规模软件系统、软件平台
Engaged in software research for more than twenty years,
Professional experience cover hardware, Finance, Internet,
Large-scale Software Systems, software platforms
工业物联网、机械、电子、时尚制造业行业专家
Expert of Industrial IoT, Machinery, Electronics, Manufacturing
《三体智能革命》一书企业家顾问
Entrepreneur Advisor of “Theory of Three-Body Intelligence”
Yin Jinguo, 尹金国
昱辰典型客户
Typical customers Of Richon Tech
昱辰泰克经历三个阶段的发展,分别是:
Richon Tech experienced three stages of
development:
技术创新 Technological innovation
品牌建设 Brand building
聚焦运营 Operation Focued
到目前已经成为国内时尚业柔性制造第一品牌,国内第一
个打通数字化工厂整条产品线的公司。
Up to now, it has become the first brand of the flexible
manufacturing industry in China, and the first company in
China to open up the whole product line of the digital
factory.
CONTENTS目录
PART ONE
能效监测
Energy efficiency
monitoring
PART TWO
技术要求
Tech requirements
PART THREE
eLTE-IoT方案
eLTE-IoT solution
PART FOUR
案例总结
Success story
能耗是制造业重要的成本组成部分
Energy consumption is an important component of the cost of manufacturing
能效检测能够发现企业能量利用率
Energy efficiency monitoring can quantify the enterprise’ energy utilization rate
能效检测可以对企业设备装机提供指导
Energy efficiency monitoring can provide guidance for enterprise equipment installation
能量利用率是政府对企业的要求
Energy efficiency is a requirement of the government for the enterprises
能量利用率是绿色环保的基本数字基础
Energy utilization rate is the basic digital basis of green environment protection
能效检测
Energy efficiency monitoring
企业物联网广阔市场
Wide opportunities of Enterprise Private IoT
企业设备装机容量 千万数量级
Installed capacity 10 million
企业在制产品容量 数亿数量级
Product capacity in process 1 billion
企业物联网需求强劲
Strong Demand for Enterprise Private IoT
资产管理 Asset Management
过程控制 Process Control
在制品追踪 Work-In-Process tracking
经典场景:Typical Scenarios
福耀玻璃 Fuyao Glass
产线机台:1200台
Production line machine: 1200 sets
工艺过程:18
Process: 18
配对能耗:1亿/年
Pairing energy consumption: 100 million per year
eLTE-IoT 特征
Highlights of eLTE-IoT
远距离通讯:Wide Coverage
产业园区基本覆盖 Basically available for industrial park
中型企业全厂覆盖 Plant coverage for medium-sized enterprises
密集部署 Massive IoT
能量、水泵、蒸汽、空调等多品类物联
Energy, pumps, steam, air conditioner,and other types of M2M
协议灵活 Flexible protocol
MQTT、支持LUA脚本、RS232/CAN/IO
MQTT, support LUA scripts, RS232/CAN/IO
超低能耗 Low power consumption
托盘跟踪、PTL系统、ANDON系统
Pallet tracking, PTL systems, ANDON systems
数字化制造基础 Fundamentals of digital manufacturing
技术要求
Tech requirements
后装市场
Aftermarket installed
密集部署
Massive connections
环境恶劣
Harsh environment
覆盖面广
Wide Coverage
eLTE-IoT方案
eLTE-IoT solution
eLTE-IoT特征
Highlights of eLTE-IoT
密集部署
Massive IoT
超低功耗
Low Power Consumption
通讯距离
Wide Coverage
快速传输
Fast Transmission
eLTE-IoT组网方式
Networking of eLTE-IoT
计量 传感 控制
物联基础 Devices
服务引擎
基站 AirNode
应用交换 Service Switch
业务应用 Apps
eLTE-IoT终端技术
Devices of eLTE-IoT
eLTE-IoT终端特征
Features of eLTE-IoT Devices
 RF+MCU双芯片设计
RF+MCU dual chip design
 可按照外接输入配置不同的MCU
Different MCU can be configured according to the external input
 灵活的输入输出配置 Flexible input / output configuration
1、模拟接口 Analog interface
2、数字接口 Digital interface
3、光耦/继电器输出接口 Optocoupler / Relay Output Interface
4、通讯接口 Communication interface
 具有全球唯一UID Unique worldwide UID
内置LUA脚本引擎 Built-in LUA scripting engine
eLTE-IoT支持网络
Functions of eLTE-IoT
• 程序空中升级 OTA
• 设备自动配置 Self-configuration
• 灵活的网络管理 Flexible network management
• 多通道网络支持 Multichannel network
• 同网多应用支持 One network for multiple services
• 数据安全及加密支持 Data security and encryption
案例总结
Success story
华为南方工厂能效检测
Energy monitoring in Huawei Southern Factory
eLTE-IoT实践
Practice of eLTE-IoT
• 单一空间中部署2400台终端设备
2400 terminals in a single space
• 工位实时交互要求
Real-time interaction between work stations
• 生产设备按需移动
Mobile access as required
• eLTE-IoT+RFID定位
eLTE-IoT+RFID positioning
THANKS

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Energy Monitoring System for Manufacturing

  • 1. 制造业能效监控方案 Energy Monitoring System for Manufacturing 昱辰泰克 Yin Jinguo, 尹金国
  • 2. CEO,深圳市昱辰泰克科技有限公司 CEO,Shenzhen Richon Tech Co., Ltd. 走向智能研究院 研究员 Researchers at the Institute of Road to Intelligent 从事软件研究二十余年,职业经历涵盖硬件技术、金融、互联网、 大规模软件系统、软件平台 Engaged in software research for more than twenty years, Professional experience cover hardware, Finance, Internet, Large-scale Software Systems, software platforms 工业物联网、机械、电子、时尚制造业行业专家 Expert of Industrial IoT, Machinery, Electronics, Manufacturing 《三体智能革命》一书企业家顾问 Entrepreneur Advisor of “Theory of Three-Body Intelligence” Yin Jinguo, 尹金国
  • 3. 昱辰典型客户 Typical customers Of Richon Tech 昱辰泰克经历三个阶段的发展,分别是: Richon Tech experienced three stages of development: 技术创新 Technological innovation 品牌建设 Brand building 聚焦运营 Operation Focued 到目前已经成为国内时尚业柔性制造第一品牌,国内第一 个打通数字化工厂整条产品线的公司。 Up to now, it has become the first brand of the flexible manufacturing industry in China, and the first company in China to open up the whole product line of the digital factory.
  • 4. CONTENTS目录 PART ONE 能效监测 Energy efficiency monitoring PART TWO 技术要求 Tech requirements PART THREE eLTE-IoT方案 eLTE-IoT solution PART FOUR 案例总结 Success story
  • 5. 能耗是制造业重要的成本组成部分 Energy consumption is an important component of the cost of manufacturing 能效检测能够发现企业能量利用率 Energy efficiency monitoring can quantify the enterprise’ energy utilization rate 能效检测可以对企业设备装机提供指导 Energy efficiency monitoring can provide guidance for enterprise equipment installation 能量利用率是政府对企业的要求 Energy efficiency is a requirement of the government for the enterprises 能量利用率是绿色环保的基本数字基础 Energy utilization rate is the basic digital basis of green environment protection 能效检测 Energy efficiency monitoring
  • 6. 企业物联网广阔市场 Wide opportunities of Enterprise Private IoT 企业设备装机容量 千万数量级 Installed capacity 10 million 企业在制产品容量 数亿数量级 Product capacity in process 1 billion 企业物联网需求强劲 Strong Demand for Enterprise Private IoT 资产管理 Asset Management 过程控制 Process Control 在制品追踪 Work-In-Process tracking 经典场景:Typical Scenarios 福耀玻璃 Fuyao Glass 产线机台:1200台 Production line machine: 1200 sets 工艺过程:18 Process: 18 配对能耗:1亿/年 Pairing energy consumption: 100 million per year
  • 7. eLTE-IoT 特征 Highlights of eLTE-IoT 远距离通讯:Wide Coverage 产业园区基本覆盖 Basically available for industrial park 中型企业全厂覆盖 Plant coverage for medium-sized enterprises 密集部署 Massive IoT 能量、水泵、蒸汽、空调等多品类物联 Energy, pumps, steam, air conditioner,and other types of M2M 协议灵活 Flexible protocol MQTT、支持LUA脚本、RS232/CAN/IO MQTT, support LUA scripts, RS232/CAN/IO 超低能耗 Low power consumption 托盘跟踪、PTL系统、ANDON系统 Pallet tracking, PTL systems, ANDON systems 数字化制造基础 Fundamentals of digital manufacturing
  • 11. eLTE-IoT特征 Highlights of eLTE-IoT 密集部署 Massive IoT 超低功耗 Low Power Consumption 通讯距离 Wide Coverage 快速传输 Fast Transmission
  • 12. eLTE-IoT组网方式 Networking of eLTE-IoT 计量 传感 控制 物联基础 Devices 服务引擎 基站 AirNode 应用交换 Service Switch 业务应用 Apps
  • 14. eLTE-IoT终端特征 Features of eLTE-IoT Devices  RF+MCU双芯片设计 RF+MCU dual chip design  可按照外接输入配置不同的MCU Different MCU can be configured according to the external input  灵活的输入输出配置 Flexible input / output configuration 1、模拟接口 Analog interface 2、数字接口 Digital interface 3、光耦/继电器输出接口 Optocoupler / Relay Output Interface 4、通讯接口 Communication interface  具有全球唯一UID Unique worldwide UID 内置LUA脚本引擎 Built-in LUA scripting engine
  • 15. eLTE-IoT支持网络 Functions of eLTE-IoT • 程序空中升级 OTA • 设备自动配置 Self-configuration • 灵活的网络管理 Flexible network management • 多通道网络支持 Multichannel network • 同网多应用支持 One network for multiple services • 数据安全及加密支持 Data security and encryption
  • 18. eLTE-IoT实践 Practice of eLTE-IoT • 单一空间中部署2400台终端设备 2400 terminals in a single space • 工位实时交互要求 Real-time interaction between work stations • 生产设备按需移动 Mobile access as required • eLTE-IoT+RFID定位 eLTE-IoT+RFID positioning