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titulo de la presentacion

21/01/2014

0
Emerging Food Technologies at IRTA

• The equipment capacity
is 120 L.
• The maximum pressure
is 6,000 bar.
• Process temperature:
+10 ° C / +40 ° C.
• Vessel diameter: 300
mm.
• Average processing
capacity (it will vary
depending on the shape of
the product): 55 kg / cycle.

21/01/2014

1
Emerging Food Technologies at IRTA

Pilot high-pressure equipment
•The maximum capacity is 2 L.
•The maximum pressure is 9000 bar.
•Process Temperature Range: +5 º C / +50 º C.
•Vessel diameter (where the sample is introduced or product
pressurization): 100 mm.
•System pressure transmission: mechanical compression.
•Determines the slope of rise and fall of pressure versus time.
(Pressure ramps).

21/01/2014

2
Emerging Food Technologies at IRTA

Radiofrequency Tunnel
• Installation: Electrical Power 15KW, frequency of 50 Hz,
maximum current of 60 A and rated voltage 380V.
• Two types of electrodes: single and double (According
dimensions of the product to be processed).
• Band: 1m x 8,4 m.
• Maximum speed: 11 m/h.
• Maximum product height: 20cm approx.
• Cooling System built into the machine.
21/01/2014

3
Emerging Food Technologies at IRTA

Microwave tunnel
• Power: 24 kW with 12 magnetrons
• Steam generation. Max pressure of 4.5 bar and 15 Kw.

21/01/2014

4
Emerging Food Technologies at IRTA

Microwaves at 2450 and 5800 MHz
• System with 8 sensors built into the top.
• Domestic handling similar to a microwave (900W of power).

21/01/2014

5
Emerging Food Technologies at IRTA

Light pulses
• Chamber dimensions: 150x100x170 cm.
• 4 light points. (High intensity halogen spotlights).

21/01/2014

6
Emerging Food Technologies at IRTA

Quick Drying System:
New system for drying sliced ​food

21/01/2014

7
Emerging Food Technologies at IRTA

High-voltage electric pulses
25 KW power and maximum voltage of 25KV, with a
flow of 400 l/h
21/01/2014

8
titulo de la presentacion

New pilot plant for emerging food
processing technologies: running by the
end of 2014
Founded by the European Project Enthalpy, is being
constructed a completely new pilot plant (300 l/h),
with the aim to study the combination of:
• Energy sources: conventional gas and thermal
solar energy up to 160ºC
• Heating technologies: direct steam, indirect
interchange, microwave at 915 MHz and
radiofrequency at 27 MHz.
On milk and milk products.

21/01/2014

9
Emerging Food Technologies at IRTA
Energy production
system
Special Solar system,
overheated water up to 160 ºC
915 MHz

Steam Boiler.
IRTA

27 MHz RF

Spray Dryer
UHT indirect and direct heating

Diary
Process
300 l/h

New
equipment
21/01/2014

Equipment already
available
10
How we can help you?
The pilot plant is well equipped and its design allows
great flexibility, in testing and training.
Product tests:
• Rental of the pilot plant testing of new products
using the drying plant.
• Development and study of new ingredients.
• Both theoretical and practical training of
personnel, ex handling equipment, CIP (Cleaning
in Place).

21/01/2014

11
titulo de la presentacion

CONTACT DETAILS
IRTA – FOOD
TECHNOLOGY

Dr. Xavier Felipe
Food Technology
xavier.felipe@irta.cat
Address
Edifici A, Finca Camps i Armet, s/n.
17121 Monells (Girona) Spain
Tel. +34 972 63 00 24
Fax +34 972 63 09 80
http://www.irta.cat/en-US/RIT/Centres/Pages/Monells.aspx

21/01/2014

12

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Emerging food processing technologies 2014

  • 1. titulo de la presentacion 21/01/2014 0
  • 2. Emerging Food Technologies at IRTA • The equipment capacity is 120 L. • The maximum pressure is 6,000 bar. • Process temperature: +10 ° C / +40 ° C. • Vessel diameter: 300 mm. • Average processing capacity (it will vary depending on the shape of the product): 55 kg / cycle. 21/01/2014 1
  • 3. Emerging Food Technologies at IRTA Pilot high-pressure equipment •The maximum capacity is 2 L. •The maximum pressure is 9000 bar. •Process Temperature Range: +5 º C / +50 º C. •Vessel diameter (where the sample is introduced or product pressurization): 100 mm. •System pressure transmission: mechanical compression. •Determines the slope of rise and fall of pressure versus time. (Pressure ramps). 21/01/2014 2
  • 4. Emerging Food Technologies at IRTA Radiofrequency Tunnel • Installation: Electrical Power 15KW, frequency of 50 Hz, maximum current of 60 A and rated voltage 380V. • Two types of electrodes: single and double (According dimensions of the product to be processed). • Band: 1m x 8,4 m. • Maximum speed: 11 m/h. • Maximum product height: 20cm approx. • Cooling System built into the machine. 21/01/2014 3
  • 5. Emerging Food Technologies at IRTA Microwave tunnel • Power: 24 kW with 12 magnetrons • Steam generation. Max pressure of 4.5 bar and 15 Kw. 21/01/2014 4
  • 6. Emerging Food Technologies at IRTA Microwaves at 2450 and 5800 MHz • System with 8 sensors built into the top. • Domestic handling similar to a microwave (900W of power). 21/01/2014 5
  • 7. Emerging Food Technologies at IRTA Light pulses • Chamber dimensions: 150x100x170 cm. • 4 light points. (High intensity halogen spotlights). 21/01/2014 6
  • 8. Emerging Food Technologies at IRTA Quick Drying System: New system for drying sliced ​food 21/01/2014 7
  • 9. Emerging Food Technologies at IRTA High-voltage electric pulses 25 KW power and maximum voltage of 25KV, with a flow of 400 l/h 21/01/2014 8
  • 10. titulo de la presentacion New pilot plant for emerging food processing technologies: running by the end of 2014 Founded by the European Project Enthalpy, is being constructed a completely new pilot plant (300 l/h), with the aim to study the combination of: • Energy sources: conventional gas and thermal solar energy up to 160ºC • Heating technologies: direct steam, indirect interchange, microwave at 915 MHz and radiofrequency at 27 MHz. On milk and milk products. 21/01/2014 9
  • 11. Emerging Food Technologies at IRTA Energy production system Special Solar system, overheated water up to 160 ºC 915 MHz Steam Boiler. IRTA 27 MHz RF Spray Dryer UHT indirect and direct heating Diary Process 300 l/h New equipment 21/01/2014 Equipment already available 10
  • 12. How we can help you? The pilot plant is well equipped and its design allows great flexibility, in testing and training. Product tests: • Rental of the pilot plant testing of new products using the drying plant. • Development and study of new ingredients. • Both theoretical and practical training of personnel, ex handling equipment, CIP (Cleaning in Place). 21/01/2014 11
  • 13. titulo de la presentacion CONTACT DETAILS IRTA – FOOD TECHNOLOGY Dr. Xavier Felipe Food Technology xavier.felipe@irta.cat Address Edifici A, Finca Camps i Armet, s/n. 17121 Monells (Girona) Spain Tel. +34 972 63 00 24 Fax +34 972 63 09 80 http://www.irta.cat/en-US/RIT/Centres/Pages/Monells.aspx 21/01/2014 12