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HOW ORE MINERALS ARE
FOUND, MINED, AND
PROCESSED FOR HUMAN USE
WEEK 6
Prepared by: Ms. Mydel B. Campehios
Minerals are
important
resources that are
needed to be
sustained for
present
and future
generations.
ORES AND MINERALS
ORES
- are naturally occurring materials that can be
profitably mined. It can be metallic or non-metallic,
depending on the economic requirement. A deposit is
considered a potential ore body if its localized
abundance is greater than its average abundance or
distribution on Earth’s crust.
A rock or mineral is considered an ore based on its:
1. Overall chemical composition
2. Percentage of extractable resource with
respect to its total volume
3. Market value of the resource
LOCATING ORES
Ore bodies are unevenly distributed throughout
Earth’s crust. This is the main reason why a
country will never be self-sufficient in terms of
natural resources and supplies.
Potential ore bodies are located by
recognizing that geologic process or
combination of processes can produce a
localized enrichment of one or more minerals,
and that these processes only happen on
particular types of environment
Hydrothermal fluid
circulation
▪ the most common type of
ore mineral deposition
process.
▪ Hydrothermal fluids form
when groundwater or
seawater is heated by
magma or when hot,
aqueous solutions are
expelled from a cooling
plutonic body. This produces
veins that host metals like
gold, silver, and copper.
FORMATION OF ORE DEPOSITS
Metamorphic
processes
▪ leads to the alteration and
recrystallization of
minerals and aids the
formation and localization
of economically –
important materials like
graphite, marble, and
asbestos.
FORMATION OF ORE DEPOSITS
Magmatic processes
▪ create ore minerals
which are
concentrated due to
their premature
recrystallization and
separation from
magma.
FORMATION OF ORE DEPOSITS
Chemical sedimentary
processes
▪ form evaporates deposits
from the precipitation of
saltwater minerals (halite,
gypsum, limestone) and
evaporation of lake water
(anhydrite)
FORMATION OF ORE DEPOSITS
The action of ocean
waves or currents in
flowing surface water
▪ tend to take sediments
along.
▪ If the wave action and
strength is constant, it
causes a selective sifting
effect that removes
sediments and leaves
behind those that are
heavier in what are called
placer deposits.
FORMATION OF ORE DEPOSITS
Mineral
Resources
Development
Cycle
Available Land
Resources
Prospecting or
Exploration
Environmental
Assessment &
Approval
Designing and
Constructing the
Mine
Operation Reclamation-mine
site
decommissioning
In general, the following steps in developing
a mine are:
Unlike other natural resources,
mineral resources are
commonly hidden. Finding a
deposit worth mining is very
difficult. It is because of this
unique challenge that access
to large areas of land is
necessary for mineral
exploration.
1. Available Land
Resources
▪ Looking for the ore body
▪ Exploration work relies on
many others besides
geologists, many workers are
involved: pilots, drillers,
assayers, equipment operators,
surveyors, mechanics, camp
cooks, and many others all play
essential roles in the discovery
of viable mineral deposits.
2. Prospecting or
exploration
▪ It is an extremely complex
one that can take years to
complete.
▪ It is at this stage that a
company proposing a mine
project includes a complete
reclamation, satisfactory land-
use end goal, and monitoring
plan.
3. Environmental
Assessment and
Approval
▪ Engineers and scientists work
hard hand in hand to create the
appropriate mine and
operational design, and
proceeds with the construction
once all the necessary permits
are acquired from the
government and local
communities
4. Designing and
constructing the
mine
▪ Suppliers of transportation,
utilities, building materials,
equipment and hundreds of
other goods and services are
brought in to take the project
into production.
▪ Depending on the size of the
mine, construction may require
more than 1000 people and
cost over $1 billion.
4. Designing and
constructing the
mine
❑ Extraction
- Surface mining methods
are used to extract ore close to
the surface of the Earth.
- Large-scale equipment -
drills, shovels and trucks - are
used to make operations
efficient and economical
- High grade ores are
separated from the rest of the
deposit
5. Operation
❑ Processing
- These are the steps
required to change raw, broken
ore into useable material or to
liberate and separate valuable
minerals from waste rock.
5. Operation
▪ Closure of the depleted
mine;
▪ Workers in this department
at a mine carry out long term
monitoring, and design and
implement plans to prevent
deliberate harm and to
minimize or remediate
impacted areas.
6. Reclamation-mine
site decommissioning
▪ Environmental engineers work
with biologists, chemists,
ecologists, wildlife specialists,
and ranchers, along with
equipment operators, nursery
staff, and agronomists so that
when mining is over, the site
is left in a safe and productive
state, as similar in appearance
to the surrounding landscape
as possible.
6. Reclamation-mine
site decommissioning
MINING METHODS
● Open Pit Mining
– which
commonly
involve large
holes that
extract relatively
low-grade
metallic ore.
1. Surface Mining Methods
● Strip Mining –
which extract
horizontal layers
of ore or rock.
1. Surface Mining Methods
● Placer mining –
where gold or
diamonds are
extracted from
river and beach
sediment by
scooping up the
sediment and then
the ore by density.
1. Surface Mining Methods
● Quarrying - refers
to surface mining
that does not
require complex
processing.
1. Surface Mining Methods
● Quarrying - is used
to mine sand and
gravel, crushed stone
aggregate, many
industrial minerals
(like limestone,
gypsum and
magnetite), and
dimension stone for
building material and
construction.
1. Surface Mining Methods
● are used when the
mineral deposit is
too deep
underground to be
practical and
economical to
mine from the
surface.
2. Underground Mining Methods
● Processing
metallic ore (gold,
silver, copper, iron,
etc.) can involve
numerous steps
including crushing,
grinding, and
physical
separating.
2. Underground Mining Methods
● Smelting – heating
the ore minerals
with different
chemicals to extract
the metal
● Leaching – using
chemicals to
dissolve the metals
from a large volume
of crushed rock.
2. Underground Mining Methods
● Smelting – heating
the ore minerals
with different
chemicals to extract
the metal
● Leaching – using
chemicals to
dissolve the metals
from a large volume
of crushed rock.
2. Underground Mining Methods
The Mining Process
Mining – open pit
and underground
Some of the harder
areas require blasting
to loosen the rock
prior to excavation by
hydraulic diggers.
Dump trucks haul the
rock to the primary
crushers in the open
pit or to the ore
stockpiles from
underground.
Crushing
The primary crushers
located at the open
pit mine site, receive
ore and waste at
separate times. They
break the larger rocks
down to a size
suitable for transport
on the conveyor belt.
Transport
A rubber belted
conveyor transports
the ore and waste
rock from the open
pit, approximately
two kilometers, via a
tunnel through Hill,
to the mill and waste
rock embankments.
Grinding and sizing
Ore from both open
pit and underground
is stockpiled
separately at the mill
before being fed into
a S.A.G. mill with
lime, water and steel
balls. The larger
particles from this
mill are returned to
the S.A.G. mill for
more grinding.
Leaching and adsorption
A slurry of ground ore,
water and a weak cyanide
solution is fed into large
steel leach tanks where
the gold and silver are
dissolved. Following
this leaching process
the slurry passes through
six adsorption tanks
containing carbon
granules which adsorb the
gold and silver.
Elution and
Electrowinning
The loaded carbon is fed
into an elution column
where the bullion is
washed off.
The barren carbon is
recycled. The wash
solution—pregnant
electrolyte—is passed
through electrowinning
cells where gold and
silver is won onto stainless
steel cathodes.
Bullion production
The loaded cathodes
are rinsed to yield a
gold and silver
bearing sludge which
is dried, mixed with
fluxes and put into
the furnace. After
several hours the
molten material is
poured into a cascade
of moulds producing
bars of doré bullion.
Water treatment
Some water from
dewatering the mine,
from the
embankment
underdrains and
decant water from the
tailings pond is
recycled for use in
the grinding circuit.
Tailings disposal
Waste rock from the
open pit mine is used to
build the embankment
structures. The
embankments retain the
tailings slurry in a pond
where solids settle and
compact.
Water is decanted off
and used in the
process plant or
treated before it is
discharged.
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Earth Science_W6-Ores_Mining Process (students' copy).pdf

  • 1. HOW ORE MINERALS ARE FOUND, MINED, AND PROCESSED FOR HUMAN USE WEEK 6 Prepared by: Ms. Mydel B. Campehios
  • 2. Minerals are important resources that are needed to be sustained for present and future generations.
  • 4. ORES - are naturally occurring materials that can be profitably mined. It can be metallic or non-metallic, depending on the economic requirement. A deposit is considered a potential ore body if its localized abundance is greater than its average abundance or distribution on Earth’s crust.
  • 5. A rock or mineral is considered an ore based on its: 1. Overall chemical composition 2. Percentage of extractable resource with respect to its total volume 3. Market value of the resource
  • 7. Ore bodies are unevenly distributed throughout Earth’s crust. This is the main reason why a country will never be self-sufficient in terms of natural resources and supplies. Potential ore bodies are located by recognizing that geologic process or combination of processes can produce a localized enrichment of one or more minerals, and that these processes only happen on particular types of environment
  • 8. Hydrothermal fluid circulation ▪ the most common type of ore mineral deposition process. ▪ Hydrothermal fluids form when groundwater or seawater is heated by magma or when hot, aqueous solutions are expelled from a cooling plutonic body. This produces veins that host metals like gold, silver, and copper. FORMATION OF ORE DEPOSITS
  • 9.
  • 10. Metamorphic processes ▪ leads to the alteration and recrystallization of minerals and aids the formation and localization of economically – important materials like graphite, marble, and asbestos. FORMATION OF ORE DEPOSITS
  • 11.
  • 12. Magmatic processes ▪ create ore minerals which are concentrated due to their premature recrystallization and separation from magma. FORMATION OF ORE DEPOSITS
  • 13.
  • 14. Chemical sedimentary processes ▪ form evaporates deposits from the precipitation of saltwater minerals (halite, gypsum, limestone) and evaporation of lake water (anhydrite) FORMATION OF ORE DEPOSITS
  • 15.
  • 16. The action of ocean waves or currents in flowing surface water ▪ tend to take sediments along. ▪ If the wave action and strength is constant, it causes a selective sifting effect that removes sediments and leaves behind those that are heavier in what are called placer deposits. FORMATION OF ORE DEPOSITS
  • 17.
  • 19. Available Land Resources Prospecting or Exploration Environmental Assessment & Approval Designing and Constructing the Mine Operation Reclamation-mine site decommissioning In general, the following steps in developing a mine are:
  • 20. Unlike other natural resources, mineral resources are commonly hidden. Finding a deposit worth mining is very difficult. It is because of this unique challenge that access to large areas of land is necessary for mineral exploration. 1. Available Land Resources
  • 21. ▪ Looking for the ore body ▪ Exploration work relies on many others besides geologists, many workers are involved: pilots, drillers, assayers, equipment operators, surveyors, mechanics, camp cooks, and many others all play essential roles in the discovery of viable mineral deposits. 2. Prospecting or exploration
  • 22. ▪ It is an extremely complex one that can take years to complete. ▪ It is at this stage that a company proposing a mine project includes a complete reclamation, satisfactory land- use end goal, and monitoring plan. 3. Environmental Assessment and Approval
  • 23. ▪ Engineers and scientists work hard hand in hand to create the appropriate mine and operational design, and proceeds with the construction once all the necessary permits are acquired from the government and local communities 4. Designing and constructing the mine
  • 24. ▪ Suppliers of transportation, utilities, building materials, equipment and hundreds of other goods and services are brought in to take the project into production. ▪ Depending on the size of the mine, construction may require more than 1000 people and cost over $1 billion. 4. Designing and constructing the mine
  • 25. ❑ Extraction - Surface mining methods are used to extract ore close to the surface of the Earth. - Large-scale equipment - drills, shovels and trucks - are used to make operations efficient and economical - High grade ores are separated from the rest of the deposit 5. Operation
  • 26. ❑ Processing - These are the steps required to change raw, broken ore into useable material or to liberate and separate valuable minerals from waste rock. 5. Operation
  • 27. ▪ Closure of the depleted mine; ▪ Workers in this department at a mine carry out long term monitoring, and design and implement plans to prevent deliberate harm and to minimize or remediate impacted areas. 6. Reclamation-mine site decommissioning
  • 28. ▪ Environmental engineers work with biologists, chemists, ecologists, wildlife specialists, and ranchers, along with equipment operators, nursery staff, and agronomists so that when mining is over, the site is left in a safe and productive state, as similar in appearance to the surrounding landscape as possible. 6. Reclamation-mine site decommissioning
  • 30. ● Open Pit Mining – which commonly involve large holes that extract relatively low-grade metallic ore. 1. Surface Mining Methods
  • 31. ● Strip Mining – which extract horizontal layers of ore or rock. 1. Surface Mining Methods
  • 32. ● Placer mining – where gold or diamonds are extracted from river and beach sediment by scooping up the sediment and then the ore by density. 1. Surface Mining Methods
  • 33. ● Quarrying - refers to surface mining that does not require complex processing. 1. Surface Mining Methods
  • 34. ● Quarrying - is used to mine sand and gravel, crushed stone aggregate, many industrial minerals (like limestone, gypsum and magnetite), and dimension stone for building material and construction. 1. Surface Mining Methods
  • 35. ● are used when the mineral deposit is too deep underground to be practical and economical to mine from the surface. 2. Underground Mining Methods
  • 36. ● Processing metallic ore (gold, silver, copper, iron, etc.) can involve numerous steps including crushing, grinding, and physical separating. 2. Underground Mining Methods
  • 37. ● Smelting – heating the ore minerals with different chemicals to extract the metal ● Leaching – using chemicals to dissolve the metals from a large volume of crushed rock. 2. Underground Mining Methods
  • 38. ● Smelting – heating the ore minerals with different chemicals to extract the metal ● Leaching – using chemicals to dissolve the metals from a large volume of crushed rock. 2. Underground Mining Methods
  • 40. Mining – open pit and underground Some of the harder areas require blasting to loosen the rock prior to excavation by hydraulic diggers. Dump trucks haul the rock to the primary crushers in the open pit or to the ore stockpiles from underground.
  • 41. Crushing The primary crushers located at the open pit mine site, receive ore and waste at separate times. They break the larger rocks down to a size suitable for transport on the conveyor belt.
  • 42. Transport A rubber belted conveyor transports the ore and waste rock from the open pit, approximately two kilometers, via a tunnel through Hill, to the mill and waste rock embankments.
  • 43. Grinding and sizing Ore from both open pit and underground is stockpiled separately at the mill before being fed into a S.A.G. mill with lime, water and steel balls. The larger particles from this mill are returned to the S.A.G. mill for more grinding.
  • 44. Leaching and adsorption A slurry of ground ore, water and a weak cyanide solution is fed into large steel leach tanks where the gold and silver are dissolved. Following this leaching process the slurry passes through six adsorption tanks containing carbon granules which adsorb the gold and silver.
  • 45. Elution and Electrowinning The loaded carbon is fed into an elution column where the bullion is washed off. The barren carbon is recycled. The wash solution—pregnant electrolyte—is passed through electrowinning cells where gold and silver is won onto stainless steel cathodes.
  • 46. Bullion production The loaded cathodes are rinsed to yield a gold and silver bearing sludge which is dried, mixed with fluxes and put into the furnace. After several hours the molten material is poured into a cascade of moulds producing bars of doré bullion.
  • 47. Water treatment Some water from dewatering the mine, from the embankment underdrains and decant water from the tailings pond is recycled for use in the grinding circuit.
  • 48. Tailings disposal Waste rock from the open pit mine is used to build the embankment structures. The embankments retain the tailings slurry in a pond where solids settle and compact. Water is decanted off and used in the process plant or treated before it is discharged.
  • 49. CREDITS: This presentation template was created by Slidesgo, and includes icons by Flaticon and infographics & images by Freepik Thanks! Do you have any questions?