This document discusses the benefits of an automatic suction fed creasing/perforation machine over a conventional punching machine. It notes that the automatic machine has a make ready time of under 1 minute compared to 30 minutes for the punching machine. It also has a higher productivity of 8000 sheets per hour versus 1000-1500 sheets per hour. Using the automatic machine would save on make ready time, waste, and labor costs. It concludes that installing this type of automatic machine would help printing businesses look more efficiently at their processes and earn more money.
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The Presentation was our submission at Manthan 2013, an initiative by CAG India, targeting some key evils deep rooted in the country and encouraging youthful minds to ponder over ways to combat these evils.
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Certain slides would seem to be non sequitur as the cues to fill them gaps are supposed to be given out by the quizmaster, without which, in my opinion, the activity of 'quizmastering' is rendered pretty much futile.
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8. CURRENT SCENARIO
Your printing machine prints >8000 impressions/hour
You print 30 + job in a day.
You have punching machine(s)
You get jobs (20+) with creasing/perforation.
You have 2 operators per shift for punching machine
Punching machine productivity is 1500 max/hr
Make ready on punching is minimum 30 min.
No of sheets wasted per job is minimum 5
9. LETS LOOK AT YOUR COST
• Minimum 30 minutesMake ready time
• 1000 to 1500 sheetsProductivity per hour
• 5No of sheets wastage per job
• 10Cost per sheet
• 20No of jobs per day
• 200Total sheets per day wastage
• 8*1500= 13000 sheetsProductivity on 8 hours shift
• 64,000 sheetsPrint production @ 8000
sheets/hr
12. ADVANTAGE?
Make ready time < 1 minute
Speed 8000 sheets per hour
Size 20” x 28” extendable up to 20” x 39”
Creasing ( digital, offset and heavy stock) and
perforation ( micro perforation also) possible
100% accuracy
Creasing up to 400 gsm std ( 800 gsm heavy tool)
& perforation up to 250 gsm.
13. You get accurate creased or perforated
sheet
No registration error
No waiting time
Happy customer
Happy bank balance
WHAT MORE?
14. SO, WHAT DO YOU NEED TO
DO?
Install
Hitech’s
DG Line
like
Ocean
Printwell
Smruti
Prakash
Offset
Bharat
Copy
BG & K