This document is a test report from QAI Laboratories evaluating the Duct Armor coating submitted by Nova Industries. Samples of Duct Armor were tested according to ASTM E 1494 to determine their cohesion/adhesion properties. The Duct Armor coating met the requirements for an "Encapsulated Surfacing Material" as it had an average failure point of 3,810 lbf/ft2 compared to 3,984 lbf/ft2 for the unencapsulated material, meeting the minimum requirement of 2,400 lbf/ft2.
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In November 2011, Hydrocarbon Processing published a paper that documented a method to determine if relief devices were susceptible to chatter. Other methods are being developed to determine the chances of chatter for a specific installation; however, the model discussed in the published paper is the only screening method that places the relief devices into two categories: (1) those installations that may chatter and (2) those installations that need no further review. The goal of any experimental comparison is that it will error on the side of predicting chatter, but will be reliable enough to screen valves. Since the publication of that article, the Oil & Gas industry has continued to struggle with the issue of relief device stability so much so that API delayed issuance of API STD 520 Part II Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries-Part II, Installation. This paper compares instances of known chatter to research conducted by API, and uses this comparison to evaluate the model. Thus far, based on research and all acquired information, the method predicted all instances of chatter known to the authors.
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THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
CLIENT: Nova Industries
8011 North 154th East Ave
Owasso, OK 74055
Test Report No: TJ1768-4 Date: June 26, 2014
SAMPLE ID: Duct Armor
SAMPLING DETAIL: Test samples were submitted to the laboratory directly by the client. No special sampling
conditions or sample preparation were observed by QAI.
DATE OF RECEIPT: Samples were received at QAI on April 22, 2014.
TESTING PERIOD: 6/16/14 – 6/25/14
AUTHORIZATION: Signed Proposal Number SP060713-2 by Tim Borgne.
TEST PROCEDURE: The units were evaluated in accordance with ASTM E 1494-12, Annex 1 (Test Method to
Determine the Cohesion/Adhesion Properties of Friable Spray or Trowel Applied
Asbestos-Containing Surfacing Materials). No revisions to this report will be allowed
after 90 days of the report date.
TEST RESULTS: The evaluated Duct Armor coating meets the requirements for “Encapsulated Surfacing
Materials” as defined in Section 6 of ASTM E 1494-12..
PREPARED BY SIGNED FOR ON BEHALF OF
QAI LABORATORIES INC.
Rocky Hale Jarred L. Johnson
Material Test Technician Quality Manager
2. Client: Nova Industries
Job No.: TJ1768-4
Date: June 26, 2014
Page 2 of 3
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
Test Procedure and Results
ASTM E 1494-12 (Standard Practice for Encapsulation Testing of Friable Asbestos-Containing
Surfacing Materials)
Qualifications
The test methods in this practice require disturbance of asbestos-containing materials.
Activities that disturb asbestos containing materials are subject to regulations of the
Occupational Safety and Health Administration (OSHA), the Environmental Protection
Agency (EPA) and other jurisdictions including certain state agencies.
The test method described in Annex A1 to determine the adhesive and cohesive properties
of encapsulated surfacing material can result in a release of asbestos-containing debris.
Persons conducting this test must have the appropriate credentials and training to clean up
the debris.
Annex 1 (Test Method to Determine the Cohesion/Adhesion Properties of Friable Spray
or Trowel Applied Asbestos-Containing Surfacing Materials)
Test Preparation
The Duct Armour product was troweled onto (4) 12” by 12” Hardie Panel Cement Backer
Board. The product was allowed to cure in a 70°F / 50% relative humidity environment for
24 hours. Gorilla Epoxy was prepared and placed on the surface of the Duct Armor coating
and a 3” by 4” steel plate was placed on top of the epoxy with approximately 5 lbs of force.
The assembly was allowed to cure for an additional 24 hours.
Test Procedure
The 12” by 12” assemblies were placed on the bottom of a universal tensile testing fixture.
The panels were secured by placing ¼” thick steel plates that over lapped the edges of the
backer board panel by ¾”. The 3” by 4” steel plate adhered to the Duct Armor coating was
then connected to the top of the universal test fixture. The rate of tension used for this
testing was 1 in / min.
3. Client: Nova Industries
Job No.: TJ1768-4
Date: June 26, 2014
Page 3 of 3
THIS REPORT IS THE CONFIDENTIAL PROPERTY OF THE CLIENT ADDRESSED. THE REPORT MAY ONLY BE REPRODUCED IN FULL. PUBLICATION OF EXTRACTS FROM THIS REPORT IS
NOT PERMITTED WITHOUT WRITTEN APPROVAL FROM QAI. ANY LIABILITY ATTACHED THERETO IS LIMITED TO THE FEE CHARGED FOR THE INDIVIDUAL PROJECT FILE REFERENCED.
THE RESULTS OF THIS REPORT PERTAIN ONLY TO THE SPECIFIC SAMPLE(S) EVALUATED.
WWW.QAI.ORG
info@qai.org
Results
Duct Armor Encapsulated Samples Un-Encapsulated Samples
Sample No. 1 2 3 4 1 2 3 4
Failure Point (lbf) 409 313 345 203 413 86* 279 304
Failure Point (psi) 34.08 26.08 28.75 16.92 34.42 7.17* 23.25 25.33
Failure Point (lbf/ft2) 4,908 3,756 4,140 2,436 4,956 1,032* 3,348 3,648
Duration of Test 8 sec. 2 sec. 4 sec. 3 sec. 6 sec. 2 sec. 9 sec. 5 sec.
Failure Point Average(lbf/ft2) 3,810 3,984
*Sample was not used in the calculations due to exceeding the acceptable limits
Sample Failure Description
Duct Armor Encapsulated Sample 1 Cohesive Failure within Un-Encapsulated Material
Duct Armor Encapsulated Sample 2 Cohesive Failure within Un-Encapsulated Material
Duct Armor Encapsulated Sample 3 Cohesive Failure within Un-Encapsulated Material
Duct Armor Encapsulated Sample 4 Cohesive Failure within Un-Encapsulated Material
Un-Encapsulated Sample 1 Cohesive Failure within Un-Encapsulated Material
Un-Encapsulated Sample 2 Cohesive Failure within Un-Encapsulated Material
Un-Encapsulated Sample 3 Cohesive Failure within Un-Encapsulated Material
Un-Encapsulated Sample 4 Cohesive Failure within Un-Encapsulated Material
Requirements:
The load required to cause adhesion or cohesion failure of the encapsulated matrix shall not
be less than the load required to cause failure of the unencapsulated matrix, and in no case
shall the load be less than 2.4 kPa (50 lbf/ft2).
*** END OF TEST REPORT ***