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DeMaizer
Corn Extractor
DeMaizer
Corn Extractor
DeMaizer
     Corn Extracter




Organizational Chart
DeMaizer
            Corn Extracter




Team Leader : Arif Ashraf Bin Ayob

Engineer : Muhammad Abdul Fattah Bin Zaini

Research : Mohamad Zulhanafi Bin Zulkifley
                   Organizational Chart




Design : Muhammad Syakif Bin Rani

Relations : Mohammad Shah Amirul Bin Johari
Product       Product
       Introduction                                Discussion
                      Development   Specification


                      Mission Statement



For our MEC 531, we were given the task of designing a
new product in Small & Medium Enterprises, in particular
the field of food processing. In that knowledge we have
chosen to design a machine with the purpose of
extracting corn kernels.
Product       Product
 Introduction                                Discussion
                Development   Specification


                Mission Statement

                      Why?


     y?                                        W
 h                                              hy
W                                                         ?
Product       Product
 Introduction                                Discussion
                Development   Specification


                Mission Statement

                      Why?


     y?                                        W
 h                                              hy
W                                                         ?
Product       Product
Introduction                                        Discussion
               Development   Specification


               Mission Statement

    Why?




                                [resource: Index Mundi, www.indexmundi.com]
Product       Product
Introduction                                        Discussion
               Development   Specification


               Mission Statement

    Why? Market Demand




                                [resource: Index Mundi, www.indexmundi.com]
Product       Product
Introduction                                Discussion
               Development   Specification


               Mission Statement

    Why?
Product          Product
Introduction                                   Discussion
               Development      Specification


               Mission Statement

    Why? Comparison of corn


               > freshness
                      (less preservatives)


                    < cost
Product          Product
Introduction                                   Discussion
               Development      Specification


               Mission Statement

    Why? Comparison of corn


               > freshness
                      (less preservatives)


                    < cost
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected

                    Cutter Drill
Product       Product
     Introduction                                Discussion
                    Development   Specification


                    Concept Selected




Design was inspired by
 the lathe machine.

 Rotating   Static
          +
Workpiece   Cutter
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Concept Selected
Product       Product
Introduction                                Discussion
               Development   Specification


               Product Details

                Parts & Functions
Hand Crank
User rotates the hand crank
a.k.a. dr iving wheel to
power the machine.
Product       Product
 Introduction                                Discussion
                Development   Specification


                Product Details

                 Parts & Functions
Shaft, Power Screw, Gear
Power is transmitted
from the hand crank
through the machine,
minimizing the force
required to cut the corn.
Product       Product
Introduction                                Discussion
               Development   Specification


               Product Details

                Parts & Functions
Drill
The main mechanism that
“clamps” and pushes
the corn through the
cutting mechanism.
Product       Product
 Introduction                                Discussion
                Development   Specification


                Product Details

                 Parts & Functions
Corn Holder
This level is used as a
makeshift corn
holder/placer. It also
serves to protect user
from harm of the cutter
blades.
Product       Product
Introduction                                Discussion
               Development   Specification


               Product Details

                Parts & Functions
Cutter
Main component of the
machine that facilitates the
removal of the corn
from the cob.
Product       Product
 Introduction                                Discussion
                Development   Specification


                Product Details

                 Parts & Functions
Collector Cup
Collects the corn
withdrawn from the
process in a removable
container.
Product       Product
Introduction                                     Discussion
                 Development   Specification


                  Product Details

                       Materials

        Body Cover                Acrylic

           Chassis              Aluminum

      Collector Cup               Acrylic

               Door               Acrylic

           Cutter              Stainless Steel
Product       Product
Introduction                                Discussion
               Development   Specification


          Final Design of Product
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
Introduction                                Discussion
               Development   Specification


                  Mechanism
Product       Product
     Introduction                                Discussion
                    Development   Specification


                Operational Procedure




Open door.
Place the corn
in corn holder.
Product       Product
     Introduction                                Discussion
                    Development   Specification


                Operational Procedure




Open door.
Place the corn
in corn holder.
Product       Product
     Introduction                                Discussion
                    Development   Specification


                Operational Procedure




User rotates
the hand crank
to power the
machine.
Product       Product
     Introduction                                Discussion
                    Development   Specification


                Operational Procedure




Retrieve the
collected corn
from the
collector cup.
Product       Product
     Introduction                                Discussion
                    Development   Specification


                Operational Procedure




Retrieve the
collected corn
from the
collector cup.
Product       Product
Introduction                                Discussion
               Development   Specification


                  Constraints

  Restricted to averaged sized Corn Cobs
Product         Product
Introduction                                   Discussion
                Development     Specification


                      Constraints

  Restricted to averaged sized Corn Cobs




               21cm




                              5 cm
Product       Product
      Introduction                                Discussion
                     Development   Specification


                          Problems




Due to the physical size
of the corn itself, the            M
                                   a
machine is quite tall.             n
Currently it stands at 70
centimeter tall.                                          B
                                                          o
                                                          y
Questions?
Thank You for
your time & attention

      The End

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Design presentation

  • 1.
  • 4. DeMaizer Corn Extracter Organizational Chart
  • 5. DeMaizer Corn Extracter Team Leader : Arif Ashraf Bin Ayob Engineer : Muhammad Abdul Fattah Bin Zaini Research : Mohamad Zulhanafi Bin Zulkifley Organizational Chart Design : Muhammad Syakif Bin Rani Relations : Mohammad Shah Amirul Bin Johari
  • 6. Product Product Introduction Discussion Development Specification Mission Statement For our MEC 531, we were given the task of designing a new product in Small & Medium Enterprises, in particular the field of food processing. In that knowledge we have chosen to design a machine with the purpose of extracting corn kernels.
  • 7. Product Product Introduction Discussion Development Specification Mission Statement Why? y? W h hy W ?
  • 8. Product Product Introduction Discussion Development Specification Mission Statement Why? y? W h hy W ?
  • 9. Product Product Introduction Discussion Development Specification Mission Statement Why? [resource: Index Mundi, www.indexmundi.com]
  • 10. Product Product Introduction Discussion Development Specification Mission Statement Why? Market Demand [resource: Index Mundi, www.indexmundi.com]
  • 11. Product Product Introduction Discussion Development Specification Mission Statement Why?
  • 12. Product Product Introduction Discussion Development Specification Mission Statement Why? Comparison of corn > freshness (less preservatives) < cost
  • 13. Product Product Introduction Discussion Development Specification Mission Statement Why? Comparison of corn > freshness (less preservatives) < cost
  • 14. Product Product Introduction Discussion Development Specification Concept Selected
  • 15. Product Product Introduction Discussion Development Specification Concept Selected Cutter Drill
  • 16. Product Product Introduction Discussion Development Specification Concept Selected Design was inspired by the lathe machine. Rotating Static + Workpiece Cutter
  • 17. Product Product Introduction Discussion Development Specification Concept Selected
  • 18. Product Product Introduction Discussion Development Specification Concept Selected
  • 19. Product Product Introduction Discussion Development Specification Concept Selected
  • 20. Product Product Introduction Discussion Development Specification Concept Selected
  • 21. Product Product Introduction Discussion Development Specification Concept Selected
  • 22. Product Product Introduction Discussion Development Specification Concept Selected
  • 23. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Hand Crank User rotates the hand crank a.k.a. dr iving wheel to power the machine.
  • 24. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Shaft, Power Screw, Gear Power is transmitted from the hand crank through the machine, minimizing the force required to cut the corn.
  • 25. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Drill The main mechanism that “clamps” and pushes the corn through the cutting mechanism.
  • 26. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Corn Holder This level is used as a makeshift corn holder/placer. It also serves to protect user from harm of the cutter blades.
  • 27. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Cutter Main component of the machine that facilitates the removal of the corn from the cob.
  • 28. Product Product Introduction Discussion Development Specification Product Details Parts & Functions Collector Cup Collects the corn withdrawn from the process in a removable container.
  • 29. Product Product Introduction Discussion Development Specification Product Details Materials Body Cover Acrylic Chassis Aluminum Collector Cup Acrylic Door Acrylic Cutter Stainless Steel
  • 30. Product Product Introduction Discussion Development Specification Final Design of Product
  • 31. Product Product Introduction Discussion Development Specification Mechanism
  • 32. Product Product Introduction Discussion Development Specification Mechanism
  • 33. Product Product Introduction Discussion Development Specification Mechanism
  • 34. Product Product Introduction Discussion Development Specification Mechanism
  • 35. Product Product Introduction Discussion Development Specification Mechanism
  • 36. Product Product Introduction Discussion Development Specification Mechanism
  • 37. Product Product Introduction Discussion Development Specification Mechanism
  • 38. Product Product Introduction Discussion Development Specification Mechanism
  • 39. Product Product Introduction Discussion Development Specification Mechanism
  • 40. Product Product Introduction Discussion Development Specification Mechanism
  • 41. Product Product Introduction Discussion Development Specification Operational Procedure Open door. Place the corn in corn holder.
  • 42. Product Product Introduction Discussion Development Specification Operational Procedure Open door. Place the corn in corn holder.
  • 43. Product Product Introduction Discussion Development Specification Operational Procedure User rotates the hand crank to power the machine.
  • 44. Product Product Introduction Discussion Development Specification Operational Procedure Retrieve the collected corn from the collector cup.
  • 45. Product Product Introduction Discussion Development Specification Operational Procedure Retrieve the collected corn from the collector cup.
  • 46. Product Product Introduction Discussion Development Specification Constraints Restricted to averaged sized Corn Cobs
  • 47. Product Product Introduction Discussion Development Specification Constraints Restricted to averaged sized Corn Cobs 21cm 5 cm
  • 48. Product Product Introduction Discussion Development Specification Problems Due to the physical size of the corn itself, the M a machine is quite tall. n Currently it stands at 70 centimeter tall. B o y
  • 50. Thank You for your time & attention The End

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