Unveiling Delta Sigma Company: Pioneering Machine Vision and Mixed Reality Innovations In 1997, Delta Sigma Company embarked on a groundbreaking endeavor—developing an unprecedented align and mate system using machine vision for the three major F-22 body sections. This pivotal project not only showcased the company's technical prowess but also led to a strategic relocation of its offices to Kennesaw, Georgia, solidifying Delta Sigma as a premier provider in custom machine vision robotic solutions. A Landmark Contract: F-22 Align and Mate System Delta Sigma's foray into machine vision reached new heights with the award of a contract to create an innovative align and mate system for the F-22. This system, leveraging cutting-edge machine vision technology, revolutionized the assembly process for the three major body sections of the aircraft. Office Relocation: A Strategic Move The decision to relocate to Kennesaw, Georgia, was not arbitrary. It was a strategic move to be closer to the heart of aerospace innovation. This move facilitated a dynamic environment for designing and implementing complex projects, setting the stage for Delta Sigma's continued success. Emergence as a Leader in Custom Machine Vision Robotics The success of the F-22 project catapulted Delta Sigma into the spotlight as a leader in custom machine vision robotic solutions. The company's ability to translate customer specifications into incredible machines became its hallmark, opening doors to a myriad of opportunities. Expanding Horizons: Winning Diverse Production Line Contracts Team Expansion and Enhanced Capabilities Delta Sigma's triumph in the F-22 project necessitated an expansion of its team and capabilities. The company attracted top talent, fostering a culture of innovation and expertise that would become synonymous with Delta Sigma's brand. Winning Contracts Across Industries Armed with a proven track record, Delta Sigma began bidding on and winning contracts across a wide range of production lines. The company's commitment to delivering exceptional value in terms of price, form, and function set it apart in a competitive landscape. Exceptional Value Proposition: Price, Form, and Function Delta Sigma's success wasn't just about winning contracts; it was about delivering unparalleled value. The company's ability to balance competitive pricing with impeccable form and function solidified its position as a trusted partner in the industry. The Evolution of ProjectionWorks: A Journey into 3D Optical Projection Initiating 3D Optical Projection Technologies (2005) In 2005, Delta Sigma pivoted towards developing 3D optical projection technologies. This strategic shift laid the foundation for what would later evolve into the company's patented ProjectionWorks product line. The Birth of ProjectionWorks (2009) The culmination of years of research and development, ProjectionWorks emerged as a revolutionary product line in 2009. This innovation allowed Delta Sigma to project visual.

1. Unveiling Delta Sigma Company: Pioneering
Machine Vision and Mixed Reality Innovations
In 1997, Delta Sigma Company embarked on a groundbreaking endeavor—developing an
unprecedented align and mate system using machine vision for the three major F-22 body
sections. This pivotal project not only showcased the company's technical prowess but
also led to a strategic relocation of its offices to Kennesaw, Georgia, solidifying Delta
Sigma as a premier provider in custom machine vision robotic solutions.
A Landmark Contract: F-22 Align and Mate System
Delta Sigma's foray into machine vision reached new heights with the award of a contract
to create an innovative align and mate system for the F-22. This system, leveraging

2. cutting-edge machine vision technology, revolutionized the assembly process for the
three major body sections of the aircraft.
Office Relocation: A Strategic Move
The decision to relocate to Kennesaw, Georgia, was not arbitrary. It was a strategic move
to be closer to the heart of aerospace innovation. This move facilitated a dynamic
environment for designing and implementing complex projects, setting the stage for Delta
Sigma's continued success.
Emergence as a Leader in Custom Machine Vision Robotics
The success of the F-22 project catapulted Delta Sigma into the spotlight as a leader in
custom machine vision robotic solutions. The company's ability to translate customer
specifications into incredible machines became its hallmark, opening doors to a myriad of
opportunities.
Expanding Horizons: Winning Diverse Production Line
Contracts
Team Expansion and Enhanced Capabilities
Delta Sigma's triumph in the F-22 project necessitated an expansion of its team and
capabilities. The company attracted top talent, fostering a culture of innovation and
expertise that would become synonymous with Delta Sigma's brand.
Winning Contracts Across Industries
Armed with a proven track record, Delta Sigma began bidding on and winning contracts
across a wide range of production lines. The company's commitment to delivering

3. exceptional value in terms of price, form, and function set it apart in a competitive
landscape.
Exceptional Value Proposition: Price, Form, and Function
Delta Sigma's success wasn't just about winning contracts; it was about delivering
unparalleled value. The company's ability to balance competitive pricing with impeccable
form and function solidified its position as a trusted partner in the industry.
The Evolution of ProjectionWorks: A Journey into 3D Optical
Projection
Initiating 3D Optical Projection Technologies (2005)
In 2005, Delta Sigma pivoted towards developing 3D optical projection technologies.
This strategic shift laid the foundation for what would later evolve into the company's
patented ProjectionWorks product line.
The Birth of ProjectionWorks (2009)
The culmination of years of research and development, ProjectionWorks emerged as a
revolutionary product line in 2009. This innovation allowed Delta Sigma to project visual
work instructions in true size and color directly onto any vehicle, object, or surface.
Mixed Reality Products: Visual Work Instructions in True Size
and Color
Distinguishing itself from Augmented Reality, Delta Sigma's Mixed Reality products
went beyond overlaying digital information. They enabled users to interact and

4. manipulate both physical and virtual elements, a feat made possible by next-generation
sensing and imaging technologies.
Understanding Mixed Reality vs. Augmented Reality
Mixed Reality's Unique Advantages
Unlike Augmented Reality, Mixed Reality offered a more immersive experience by
allowing interaction with both physical and virtual elements. This innovative approach
translated into reduced time on task and elimination of errors in manufacturing and
complex assembly processes.
Next-Gen Sensing and Imaging Technologies
The core of Delta Sigma's Mixed Reality success lay in its adoption of next-generation
sensing and imaging technologies. These advancements elevated the precision and
reliability of the company's solutions, setting a new standard in the industry.
Reducing Time on Task and Eliminating Errors in Manufacturing
One of the primary benefits of Delta Sigma's Mixed Reality solutions was the tangible
impact on manufacturing efficiency. By reducing the time required for tasks and
minimizing errors, manufacturers experienced a significant boost in overall productivity.
Delta Sigma's Formative Years: Support for Stealth Aircraft
Programs
Inception in January 1990: Hesperia, California

5. Delta Sigma's journey began in Hesperia, California, in January 1990. The company's
initial focus was on providing support to the stealth F-117 Nighthawk and emerging F-22
Raptor programs.
Support for F-117 Nighthawk and F-22 Raptor Programs
Delta Sigma played a pivotal role in ensuring that both aircraft fleets maintained the
lowest possible radar cross-section while in operation. The company's custom pylons,
rotators, and RCS chamber designs were instrumental in the production of these
groundbreaking aircraft programs.
Pivotal Role in Maintaining Low Radar Cross Section
The meticulous design and precision engineering of Delta Sigma's custom solutions
contributed significantly to the success of stealth aircraft programs. The company's
dedication to maintaining a low radar cross-section underscored its commitment to
advancing aerospace technology.
Delta Sigma's Custom Designs: Pylons, Rotators, and RCS
Chambers
Crafting Custom Solutions for Aircraft Production
Delta Sigma's reputation for excellence in custom designs was particularly evident in its
work on pylons, rotators, and RCS chambers. These components played a crucial role in
the functionality and stealth capabilities of the aircraft.
Instrumental Contributions to Stealth Aircraft Programs

6. The successful implementation of Delta Sigma's custom designs had a lasting impact on
the stealth capabilities of aircraft. The company's contributions became integral to the
success of the F-117 Nighthawk and F-22 Raptor programs.
Legacy of Precision: The Delta Sigma Difference
Delta Sigma's commitment to precision engineering and innovative solutions established
a legacy of excellence. The company's custom designs became synonymous with quality
and performance in the aerospace industry.
Driving Innovation Forward: Current State of Delta Sigma
Ongoing Innovations and Research
Even after decades of success, Delta Sigma remains at the forefront of innovation. The
company continues to invest in research and development, exploring new technologies
and methodologies to address the evolving needs of the aerospace and manufacturing
industries.
Adapting to Changing Industry Needs
In a dynamic industry, Delta Sigma's ability to adapt has been a key factor in its sustained
success. The company's agility in responding to changing industry needs ensures that it
stays ahead of the curve, offering cutting-edge solutions to its clients.
Future Prospects: What Lies Ahead for Delta Sigma
As technology advances and industry demands evolve, Delta Sigma looks to the future
with optimism. The company's rich history of innovation positions it as a key player in
shaping the future of machine vision, robotics, and mixed reality technologies.

7. Conclusion
In conclusion, Delta Sigma Company's journey from its early days in Hesperia,
California, to becoming a global leader in machine vision and mixed reality solutions is a
testament to its dedication to excellence. The company's innovative projects, strategic
relocations, and unwavering commitment to customer satisfaction have shaped its
identity in the aerospace and manufacturing landscape.
As Delta Sigma continues to drive innovation forward, its legacy of precision engineering
and custom solutions remains unparalleled. The impact of its work on stealth aircraft
programs, coupled with groundbreaking developments in machine vision and mixed
reality, positions Delta Sigma as a trailblazer in the industry.
Frequently Asked Questions (FAQs)
​ What sets Delta Sigma apart in the field of machine vision?
● Delta Sigma's ability to turn comprehensive customer specifications into
incredible machines distinguishes it in the machine vision landscape.
​ How does Mixed Reality differ from Augmented Reality?
● Unlike Augmented Reality, Mixed Reality allows users to interact and
manipulate both physical and virtual elements, enhancing the
manufacturing process.
​ What are the primary applications of Delta Sigma's ProjectionWorks product
line?
● The primary applications include assembly, paint, and wire harnesses,
providing visual work instructions in true size and color.
​ How did Delta Sigma contribute to stealth aircraft programs like the F-117
Nighthawk and F-22 Raptor?
● Delta Sigma played a pivotal role by ensuring low radar cross-section
through custom designs like pylons, rotators, and RCS chambers.
​ What can we expect from Delta Sigma in the future?

8. ● Delta Sigma's commitment to ongoing innovation positions it as a key
player in shaping the future of machine vision, robotics, and mixed reality
technologies.
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