This document discusses inefficiencies in industrial refrigeration systems for meat processing plants. It notes that such systems often use 30-70% of plants' electricity and can be optimized to save significant amounts with little capital expenditure. The document introduces Cynergy, a next-generation refrigeration control solution that uses real-time data and 200 control rules to optimize systems for 20-50% energy savings through an implementation process taking 3 months or less. Savings are guaranteed and pay for the service through monthly fees with no upfront client costs.
Inspired by real time Formula 1 data driven decision making technology, Cynergy collects refrigeration plant data and correlates it with ambient conditions and production requirements. The data is then sent for remote processing by cloud based Cynergy logic engine. Optimised refrigeration system set points are then sent back to the plant, monitored and monetised
In this presentation given during Chillventa 2018, Stefano Soggia introduces DC Cella Split, our DC inverter control solution for cold rooms that merges all the benefits of breaking-through solutions like UltraCella, Hecu and EVDice, and provides up to 25% energy savings compared to equivalent on/off technology.
Benefits of integration between heat pumps and food refrigeration systems for...CAREL Industries S.p.A
CAREL Application Specialist Sergio Maria Capanelli illustrates the concept of integration between Heat Pumps and Refrigeration systems, highlighting the positive effect it could bring in energy savings
In this session you will learn:
Basics of control systems
Open and Closed loop control systems
Elements of automatic control
Two position control system
Modes of automatic control
Sustainability & energy efficiency - Sustainable solutions for refrigerationCAREL Industries S.p.A
Last 28th September Klima-Kälte-Tag gave us the unique opportunity to talk to a wide audience about the newest innovations for supermarket refrigeration. With a presentation entitled “Nachhaltige Kälteerzeugung in Supermärkten” Ronald Mayer, sales Manager Refrigeration & Retail D-A-CH-NL, discussed about Heos, our revolutionary high efficiency system solution that combines the use of a waterloop system with DC inverter technology.
Inspired by real time Formula 1 data driven decision making technology, Cynergy collects refrigeration plant data and correlates it with ambient conditions and production requirements. The data is then sent for remote processing by cloud based Cynergy logic engine. Optimised refrigeration system set points are then sent back to the plant, monitored and monetised
In this presentation given during Chillventa 2018, Stefano Soggia introduces DC Cella Split, our DC inverter control solution for cold rooms that merges all the benefits of breaking-through solutions like UltraCella, Hecu and EVDice, and provides up to 25% energy savings compared to equivalent on/off technology.
Benefits of integration between heat pumps and food refrigeration systems for...CAREL Industries S.p.A
CAREL Application Specialist Sergio Maria Capanelli illustrates the concept of integration between Heat Pumps and Refrigeration systems, highlighting the positive effect it could bring in energy savings
In this session you will learn:
Basics of control systems
Open and Closed loop control systems
Elements of automatic control
Two position control system
Modes of automatic control
Sustainability & energy efficiency - Sustainable solutions for refrigerationCAREL Industries S.p.A
Last 28th September Klima-Kälte-Tag gave us the unique opportunity to talk to a wide audience about the newest innovations for supermarket refrigeration. With a presentation entitled “Nachhaltige Kälteerzeugung in Supermärkten” Ronald Mayer, sales Manager Refrigeration & Retail D-A-CH-NL, discussed about Heos, our revolutionary high efficiency system solution that combines the use of a waterloop system with DC inverter technology.
In latest years the use of waterloop systems in commercial refrigeration has seen a great boost thanks to the use of DC inverter driven compressors that have significantly improve the energy efficiency of this kind of systems.
The synergic use of DC inverter driven compressors and electronic expansion valves jointly managed by advanced control systems permit to combine the typical benefits of a waterloop system, such as factory tested plug and play cabinets, flexibility and charge/leaks reduction, with energy efficiency, food quality improvements, regulation stability and prehentive diagnostics.
CAREL is continuously improving its Heos sistema for DC waterloop systems, presenting how this technology can further improve the system analysis to a cabinet vs cabinet level, details not available with traditional systems, and how the benefits of this systems can be adapted using different refrigerants.
Michele Mohorovicich, Marketing Manager Refrigeration – EMEA CAREL, at Eurovent Middle East 2020. This presentation describes the solution trends for Supermarket retrofit and the benefits of DC inverter technology and EXV in food retail applications. Explore CAREL DC technology solutions to reach energy efficiency and food preservation.
ELECTRICAL AND AUTOMATION ENGINEERİNG SERVICES
ERKASIS Engineering Refrigeration Industry and Trade Inc. was established in 2012 to operate in the field of Industrial Refrigeration. In a short time , we became one of the well-known and reputable companies in the industry with successful projects. With the increasing project potential, we are improving day by day and continuing to provide qualified service to our customers.
Session 03 - History of Automation and Process IntroductionVidyaIA
In this session you will learn:
History of Industrial Automation
Types of Industrial Automation
Process Industries
Overview of Continuous & Batch Process
New chiller requirements go into effect on Jan. 1, 2015. ASHRAE Standard 90.1-2010: Energy Standard for Buildings Except Low-Rise Residential Buildings, Addendum ch details minimum performance requirements of heating and air conditioning equipment, including chillers, boilers, and packaged equipment, which continue to increase from the previous standard.
Equipment efficiencies are increased for heat pumps, packaged terminal air conditioners, single package vertical heat pumps, air conditioners, and evaporative condensers. Additional provisions address commercial refrigeration equipment, improved controls on heat rejection and boiler equipment, requirements for expanded use of energy recovery, small motor efficiencies, and fan power control and credits. Control revision requirements have been added to the standard such as direct digital controls in many applications. Finally, the 2013 edition completes the work that was begun on equipment efficiencies for chillers in the 2010 edition.
While Addendum ch may simplify these requirements for consulting engineers, chiller manufacturers are faced with equipment redesigns to comply by the deadline. Also, designers must pay special attention to which path of compliance will be used when testing chillers with or without variable frequency drives (VFDs).
Telehouse North Two Presentation 2015 - Adiabatic and Evaporative coolingTelehouse Europe
Telehouse is expanding its iconic Docklands Campus to include North Two - Europe’s most advanced data centre. Available from quarter 1, 2016, Telehouse North Two clients will be part of Europe’s leading connectivity hub with access to an unparalleled 73,400 sqm of space, with 532 carriers, ISP’s and ASP’s flowing into its Docklands campus. This presentation focuses on the industry leading implementation of our adiabatic and Evaporative cooling system.
Dennis Stanke of Trane presents ASHRAE Standard 62.1 Update. Dennis is the Chair of the Standard 62.1 committee. Presented at the 2008 ASHRAE Region VI CRC in Chicago, Illinois.
May 15, 16, 17, 2008
Re-innovating the CO2 transcritical efficiency for small and medium formatsCAREL Industries S.p.A
The presentation focuses on DC inverter CO2 condensing units for small and medium formats. CAREL's know-how in controlling DC compressors, combined with the top-in- class solution for C-stores and small commercial applications, is driving the European market to finally use natural refrigerants in all applications, even the smaller ones.
Plug-in cabinets solutions overview for commercial and professional refrigera...CAREL Industries S.p.A
Giovanni Tonin, Sales & Marketing Refrigeration Application Manager and Sebastiano Di Lena, Sales & Marketing Refrigeration Group Marketing – Food Retail at Chillventa eSpecial 2020. From iJ to HEOSone: CAREL's solutions for plug in cabinets
Know more: natref.carel.com
Nicola Pieretti and Brandon Marshall from CAREL explain at ATMOsphere America how CAREL controllers and ejectors can help to improve the efficiency of CO2 refrigeration systems in warmer climates.
Katsunori Shibata talked about the new CO2 installations such as the recent one in Osaka and explained the performance of the booster system with four compressors, perfectly equipped for low temperature applications.
Session 02 - Introduction to Industrial AutomationVidyaIA
In this session you will learn:
Industries and their classification
Introduction to Industrial Automation
Process manufacturing- Oil and Gas Refinery
Discrete manufacturing- Car Assembling Process
Process manufacturing- Oil and Gas Refinery
Industrial Automation
Layers of automation
Supervising and production control level
In latest years the use of waterloop systems in commercial refrigeration has seen a great boost thanks to the use of DC inverter driven compressors that have significantly improve the energy efficiency of this kind of systems.
The synergic use of DC inverter driven compressors and electronic expansion valves jointly managed by advanced control systems permit to combine the typical benefits of a waterloop system, such as factory tested plug and play cabinets, flexibility and charge/leaks reduction, with energy efficiency, food quality improvements, regulation stability and prehentive diagnostics.
CAREL is continuously improving its Heos sistema for DC waterloop systems, presenting how this technology can further improve the system analysis to a cabinet vs cabinet level, details not available with traditional systems, and how the benefits of this systems can be adapted using different refrigerants.
Michele Mohorovicich, Marketing Manager Refrigeration – EMEA CAREL, at Eurovent Middle East 2020. This presentation describes the solution trends for Supermarket retrofit and the benefits of DC inverter technology and EXV in food retail applications. Explore CAREL DC technology solutions to reach energy efficiency and food preservation.
ELECTRICAL AND AUTOMATION ENGINEERİNG SERVICES
ERKASIS Engineering Refrigeration Industry and Trade Inc. was established in 2012 to operate in the field of Industrial Refrigeration. In a short time , we became one of the well-known and reputable companies in the industry with successful projects. With the increasing project potential, we are improving day by day and continuing to provide qualified service to our customers.
Session 03 - History of Automation and Process IntroductionVidyaIA
In this session you will learn:
History of Industrial Automation
Types of Industrial Automation
Process Industries
Overview of Continuous & Batch Process
New chiller requirements go into effect on Jan. 1, 2015. ASHRAE Standard 90.1-2010: Energy Standard for Buildings Except Low-Rise Residential Buildings, Addendum ch details minimum performance requirements of heating and air conditioning equipment, including chillers, boilers, and packaged equipment, which continue to increase from the previous standard.
Equipment efficiencies are increased for heat pumps, packaged terminal air conditioners, single package vertical heat pumps, air conditioners, and evaporative condensers. Additional provisions address commercial refrigeration equipment, improved controls on heat rejection and boiler equipment, requirements for expanded use of energy recovery, small motor efficiencies, and fan power control and credits. Control revision requirements have been added to the standard such as direct digital controls in many applications. Finally, the 2013 edition completes the work that was begun on equipment efficiencies for chillers in the 2010 edition.
While Addendum ch may simplify these requirements for consulting engineers, chiller manufacturers are faced with equipment redesigns to comply by the deadline. Also, designers must pay special attention to which path of compliance will be used when testing chillers with or without variable frequency drives (VFDs).
Telehouse North Two Presentation 2015 - Adiabatic and Evaporative coolingTelehouse Europe
Telehouse is expanding its iconic Docklands Campus to include North Two - Europe’s most advanced data centre. Available from quarter 1, 2016, Telehouse North Two clients will be part of Europe’s leading connectivity hub with access to an unparalleled 73,400 sqm of space, with 532 carriers, ISP’s and ASP’s flowing into its Docklands campus. This presentation focuses on the industry leading implementation of our adiabatic and Evaporative cooling system.
Dennis Stanke of Trane presents ASHRAE Standard 62.1 Update. Dennis is the Chair of the Standard 62.1 committee. Presented at the 2008 ASHRAE Region VI CRC in Chicago, Illinois.
May 15, 16, 17, 2008
Re-innovating the CO2 transcritical efficiency for small and medium formatsCAREL Industries S.p.A
The presentation focuses on DC inverter CO2 condensing units for small and medium formats. CAREL's know-how in controlling DC compressors, combined with the top-in- class solution for C-stores and small commercial applications, is driving the European market to finally use natural refrigerants in all applications, even the smaller ones.
Plug-in cabinets solutions overview for commercial and professional refrigera...CAREL Industries S.p.A
Giovanni Tonin, Sales & Marketing Refrigeration Application Manager and Sebastiano Di Lena, Sales & Marketing Refrigeration Group Marketing – Food Retail at Chillventa eSpecial 2020. From iJ to HEOSone: CAREL's solutions for plug in cabinets
Know more: natref.carel.com
Nicola Pieretti and Brandon Marshall from CAREL explain at ATMOsphere America how CAREL controllers and ejectors can help to improve the efficiency of CO2 refrigeration systems in warmer climates.
Katsunori Shibata talked about the new CO2 installations such as the recent one in Osaka and explained the performance of the booster system with four compressors, perfectly equipped for low temperature applications.
Session 02 - Introduction to Industrial AutomationVidyaIA
In this session you will learn:
Industries and their classification
Introduction to Industrial Automation
Process manufacturing- Oil and Gas Refinery
Discrete manufacturing- Car Assembling Process
Process manufacturing- Oil and Gas Refinery
Industrial Automation
Layers of automation
Supervising and production control level
In this session you will learn:
Instruments
Transmitters
Control valves
Valve actuators
Valve positioner
For more information, visit: https://www.mindsmapped.com/courses/industrial-automation/complete-training-on-industrial-automation-for-beginners/
Drift Prevention - Essential Component of Energy Efficiency ProgramGreen Initiatives 绿色倡议
Australian Mike Hall has a wide-ranging background in technology, education, media and product design. As Director of Product Development for Baseline, Mike has designed and implemented an integrated digital platform to manage the entire process of designing, constructing and maintaining commercial buildings. Mike has lived in Shanghai for last eight years.
In this presentation Mike talks about how can the savings achieved by investing in high-tech, high-efficiency systems be maintained? It is now widely acknowledged that the energy using systems in commercial buildings ‘drift’ away form their energy-optimised state over time. Studies have found that efficiency losses of between 10% to 30% are common within the first two years. How can this slide be arrested?
A Smart Landfill Gas Control System Design to Optimize ROI & PerformanceAffinity Energy
Landfill gas operators with many pieces of equipment understand it’s challenging to have complete visibility and ensure maximum uptime. Learn how to design your plant control system for maximum ROI by utilizing a scalable and comprehensive SCADA system, and specifying the right data points for real-time and historical analysis.
By analyzing data and properly configuring alarms and alerts, owners can properly prioritize maintenance, optimize operations, and proactively identify potential problems to ultimately exceed expected plant performance.
By viewing the SCADA system as an information system, Affinity Energy can provide owners and operators with the tools to achieve a higher rate of return on their automation investment.
Learn more http://affinityenergy.com
Eveline Killian and Daniel Tuhus-Dubrow from Cx Associates, Christopher Vintinner from Distech Controls, and John Grosvenor from Vermont Historical Society presented these slides at the 2018 Better Buildings by Design conference. The presentation discusses what retrocommissioning is/is not, along with a case study at the Vermont Historical Society. This presentation gives a unique look into retrocommissioning processes and achievements by discussing an owner's perspective.
Marco Piovan, Sales & Marketing HVAC Application Manager and Matteo Venturi, Sales & Marketing Application Specialist at Chillventa eSpecial 2020. NEW uChiller for process chiller and use of Chillbooster for condenser and liquid coolers for industrial applications.
Know more: carel.com/product/mchiller-process
Generators transform heat into electricity directly by using linear alternators. Design breakthroughs have resulted in an extremely reliable, long-life, maintenance-free, and quiet, electricity generating platform. The FPSE generators, when heated at their absorber, can literally transform any flow of heat into a steady output of electricity. These same generators are packaged into PowerGen’s energy products, these make use of multiple types of fuels to generate grid-quality electric power.
For more information visit www.remotepowergen.com
S-8800 lead-free reflow oven is Southern Machinery‘s mature product after many years of market testing.S-8800 Reflow oven has maintained a larger share of the market for many years.
Its unparalleled heating performance and temperature control system meets the requirements of various welding processes, It is Southern Machinery ’s crystallization of years technical research and development. S-8800 Lead-free reflow is high-end reflow products committed to keeping up with market demand to enhance customers competitiveness.
Its new design concept fully meets the needs of increasingly diverse processes, and considering the future direction of the industry, entirely suitable for communications, automotive electronics, home appliances, computers and other consumer electronic products .
Simon will discuss the use of demand based ventilation controls in to save significant energy in commercial kitchens including areas such as applicability, savings potential, other benefits, operational considerations, measurement and verification and incorporating a number of real life case studies.
In this session you will learn:
Self Introduction.
What does control system, industrial automation mean?
What is your expectation from this course?
For more information, visit: https://www.mindsmapped.com/courses/industrial-automation/complete-training-on-industrial-automation-for-beginners/
Similar to Cynergy meat processing sector v2.pptx (20)
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
Contact with Dawood Bhai Just call on +92322-6382012 and we'll help you. We'll solve all your problems within 12 to 24 hours and with 101% guarantee and with astrology systematic. If you want to take any personal or professional advice then also you can call us on +92322-6382012 , ONLINE LOVE PROBLEM & Other all types of Daily Life Problem's.Then CALL or WHATSAPP us on +92322-6382012 and Get all these problems solutions here by Amil Baba DAWOOD BANGALI
#vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore#blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #blackmagicforlove #blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #Amilbabainuk #amilbabainspain #amilbabaindubai #Amilbabainnorway #amilbabainkrachi #amilbabainlahore #amilbabaingujranwalan #amilbabainislamabad
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
2. INDUSTRIAL REFRIGERATION FACTS
Accounts for 30 – 70 % of Electricity Spend
Upto 50% More Than Is Required
The GOOD NEWS ?
Refrigeration Plants Can Be Optimised For Significant
Savings With Little CAPEX
Meat Processing Sector Refrigeration Facts
3. INDUSTRIAL REFRIGERATION FACTS
• Plants are typically set up for ambient conditions which occur for less than
2 weeks of the year
• Maintenance contractors are incentivised to get plants up and running
quickly, minimise call out frequency and duration – at the expense of
energy efficiency
• Site facilities staff are typically not refrigeration experts
• Maintenance contractors rarely take ‘whole system’ view and their energy
impact is rarely monitored
• There is typically minimal plant monitoring in place so the effects of sub
par maintenance or process changes go unnoticed
• Process loads and conditions typically change over time and the plant is
never recommissioned to optimally handle new loads and profiles
Why So Inefficient ?
4. INDUSTRIAL REFRIGERATION FACTS
Typical Meat Plant Refrigeration Requirements
• Carcass Chill
– Chill carcass from 38 deg C to 7 deg C in 24hrs or less
– Temp range -10 deg c to + 2 Deg C typically
• Maturing Chills
– For maturing carcasses in – tenderise the meat
• Boning Hall
– Legal requirement to keep at 7 deg C
• Blast Freezer
– Cool product to -18 deg C in 24hrs
• Cold stores
– Hold product at -22 deg C until transported off site
5. INDUSTRIAL REFRIGERATION FACTS
Meat Chilling Operational Factors
• Operate chillers to meet many mutually exclusive requirements,
namely:
– Minimise energy consumption
– Microbiological control
– Optimum surface fat condition and thus downstream productivity
– Cold shortening and appearance
– Weight loss
– Productivity
– Humidity Control
• Normally this is carried out with limited information and control
6. INDUSTRIAL REFRIGERATION FACTS
Common Issues in Meat Chilling
• Sub-Optimum Loading
– Part loaded
– Least efficient chiller first
• Peak load occuring @ peak electrical cost
• Doors open longer than required
• Wash down just before / during loading
• Poor defrost management
• Poor fan control
• Condensation
7. INDUSTRIAL REFRIGERATION FACTS
Efficient Refrigeration Control Best Practices
• Dynamically control and vary suction and discharge setpoints based
on ambient and process conditions versus fixed setpoints
• Ensure compressors are controlled for optimal loading:
– Screw Compressors are loaded in excess of 70% on average
– Reciprocating Compressors acting as Trim compressors
• Intelligent dynamic control of distribution infrastructure
– Pump VSDs (if secondary refrigerant used)
– Evaporator Fan VSDs
– Electronic Expansion Valve control
• To Minimise Drip/Weight Loss
– Minimise Temperature Differential (TD) between refrigerant and air
– Minimise room air velocity
8. INDUSTRIAL REFRIGERATION FACTS
CONTROL is Key
Cynergy Dynamically Optimises The ‘Whole’ Industrial Refrigeration System
Production
Needs
Ambient
Conditions
Compresso
rs
Condensers
Evaporators
EEVs &
Pumps
Introducing ..
11. INDUSTRIAL REFRIGERATION FACTS
Next-Generation Industrial Refrigeration Control Solution
Real-Time Adjustment & Balancing of Refrigeration Plant
Production Needs OPTIMALLY MET – ALWAYS
Removes 20 – 50% Energy Costs
No Cost To Client – Fully Paid Via Guaranteed Savings
Immediate Positive Cashflow & Control To You at No Risk
12. WIDESPREAD REFRIGERATION PERFOMANCE & EFFICIENCY ISSUES ACROSS SECTOR
90%
70%
60%
% of Our Client
Base Had …
Energy Savings
Delivered
15 – 40%
15 – 30%
10 – 30%
Inefficient Distribution System
Inefficient Compressor
Start / Sequencing / Type
Additional Typical Inefficiencies
Incorrect Condenser Piping – No Liquid Traps
No Utilisation of Free Heat
Decentralisation of Plant / Inefficient PACKs
Manual Energy Consumption Monitoring
Refrigerant Choice / Secondary Refrigerant Concentration
Inefficient or No Real-Time Control vs
Production Needs & Ambient Conditions
13. INEFFICIENCY DRIVEN BY LACK OF CONTROL & NO PRODUCTION CONTEXT
Impact
• Fixed / Semi-Fixed Discharge & Suction
Pressures
• No Ambient Condition Linkage
• No Process Load Prediction Control
• No VSDs on Condenser & Evaporators
• No EEVs
• No Defrost Optimisation
Inefficient Distribution System
Inefficient Compressor
Start / Sequencing / Type
Inefficient or No Real-Time Control vs
Production Needs & Ambient Conditions
Root Cause
• No Flow vs Process Load Control
• No VSDs on Pumps
• Inefficient Load Sharing
• No Part Load Optimisation
• No VSDs
• No Smart Starting and Trimming
• No Compressor vs Secondary Pump Control
16. INDUSTRIAL REFRIGERATION FACTS
EFFICIENCY + PERFORMANCE = WINNNG STRATEGY
SECURE CLOUD-BASED REAL-TIME OPTIMISATION ENGINE & REPORTING PLATFORM
Inspired By Real-
Time Formula 1
Data-Driven Decision
Making Technology
~300 Sensor Inputs
Car Sensor Data
(Telemetry) Sent
For Remote
Analysis &
Processing
Energy
Conservation &
Performance
Optimisation
Instructions
Returned to Car
17. INDUSTRIAL REFRIGERATION FACTS
CLOUD-BASED Cynergy FAR EXCEEDS TRADITIONAL LOCAL PLC FUNCTIONALITY ..
Plant Data Collected:
Ambient Conditions,
Production Needs &
Refrigeration Plant
Status
Telemetry Sent For
Remote Processing
by Cloud-based
Cynergy Logic
Engine
200 Control Rules
C.O.P.
£££
C.O.S.P.
Optimised
Refrigeration
System Setpoints
Sent Back to Plant,
Monitored &
Monetised
..i.e PREDICTIVE PRODUCTION REFRIGERATION OPTIMISATION, TARIFF REDUCTION
18. INDUSTRIAL REFRIGERATION FACTS
DIGITISE
INSTALL M/C INTERFACES,VSDs, EEVs,
AMBIENT CONDITION MONITOR etc BASED ON
COST BENEFIT ANALYSIS
OPTIMISE
MONETISE
CUSTOMISE LOGIC ENGINE TOWARDS PLANT
OPTIMISATION
ESTABLISH SAVINGS BASELINE MODEL
CUSTOMISE DASHBOARD & REPORTING
3 MONTH ROLL-OUT JOURNEY
(TYPICAL OVERALL IMPLEMENTATION TIMESCALE WITH LIMITED ONSITE WORK)
£££
£££s FLOW
23. INDUSTRIAL REFRIGERATION FACTS
HOW ARE SAVINGS CALCULATED ?
£££ We have extensive experience optimising refrigeration systems in
Meat Processing Plants
We have developed sophisticated models which predict energy
consumption using up to 3 influencing factors
We then check the predictive model against historical usage data
to establish a correlation or confidence factor - must be > 80%
Tracking Three
Influencing
Factors
25. INDUSTRIAL REFRIGERATION FACTS
CYCLE OFF COLD STORES – CYNERGY CONTROLLED
• Typically Cold Stores are on all the time
– Doors open for much of the day
• We would propose trialing turning the fans and compressors off for
period(s) of the day
– Up to 6hrs/day eventually
– Drop suction temp to -38 deg C in advance of turn off
• This would be undertaken via a trial with customer
– Trial how long it takes for temp to drift up
• One possible way of achieving this is running the cold stores to -26
deg C prior to electricity red band period
– Let temperature float back to set point over the 2 hr red band period
• Contingency function:
– If cold store temp goes 1 deg above set point turn the plant back on
26. INDUSTRIAL REFRIGERATION FACTS
Existing Plant
Existing
M/C
Control
Existing Plant
Existing
M/C
Control
!
COMMS FAULT ? CONTROL AUTOMATICALLY UNCOUPLED & DEFAULT MAINTAINED
Cynergy ONLY ADVISES – DRIVER (Existing Plant Control) STILL IN COCKPIT !
27. INDUSTRIAL REFRIGERATION FACTS
OUR STRAIGHTFORWARD OFFERING
£
OLD
ENERGY
COST NEW
ENERGY
COST
SAVING
FEE
GUARANTEED SAVINGS
PLUS CONTROL INFRASTRUCTURE
PLUS REAL-TIME VISIBILITY
PLUS REAL-TIME ALERTS
NO COST TO CUSTOMER
MONTHLY FEE FROM SAVING
28. THIS IS NOT BUSINESS AS USUAL – WE ASSUME ALL RISK
IMMEDIATE POSITIVE CASHFLOW
£
-£
Vendor Profits
TRADITIONAL PURCHASE MODEL
£
-£
You Get Immediate
Cash Savings
We Assume All Risk
t
At Your Expense
t
TYPICAL FEE : £2,000/mth
BASED ON £250K ANNUAL REFRIGERATION SPEND
20% REDUCTION IN ENERGY = £4,167/mth
30. NEXT STEPS
If you would like to
understand the savings
potential of Cynergy applied to
your refrigeration plant,
please contact Crowley Carbon
to book a free initial
Opportunity Assessment
www.crowleycarbon.com
cynergy@crowleycarbon.com
+353 1 274 8880
COLD INTELLIGENCE
COLD INTELLIGENCECOLD INTELLIGENCE